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The production method of licorice

The production method of licorice
IPC classes for russian patent The production method of licorice (RU 2165138):
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Flexible diaphragm Flexible diaphragm / 2465186
Diaphragm for non-traumatic handling of tuberous roots consists of base and frame (1), made as rectangular rigid spatial bar structure with double bottom (2). Walls are made solid and rigidly mounted on bars of base or frame (1). Inside the frame, flexible diaphragm (4) is attached to bottom with possibility to be filled with air from common compressor (5) with control panel (6). To side walls of the frame (1), flexible belt (7) having width equal to diaphragm (4) length is rigidly attached. Near bottom this belt forms narrow loop (8) and passes upwards without being rigidly attached to diaphragm (4) material. At the top, the belt (7) is rigidly attached to diaphragm (4) material and can be made of polyurethane foam or in combination. Profile of diaphragm (4) when being filled with air forms trough shape. At the top of front wall, pneumatic chute is rigidly attached being possible to fold and unfold depending on feeding or removing air to/from it. The chute is made of flexible material, and its outer surface is covered with polyurethane foam. From below, along centerline near the front wall pneumatic cylinder with air stock under pressure of 100-150 MPa inside the cylinder is attached. The cylinder has drain valve and exhaust valve. Cross profile of the chute is trough-shaped. From below of the chute, horizontal rectangular concavity is formed where horizontal rigid link (9) is stretched. Its one end is pivotally attached to the front wall of the said concavity, and the second end is rigidly connected with tape-coil spring. There can be several such devices installed along a wall with equal pitch.
Method of loader-cleaner of root crops and unit for its implementation Method of loader-cleaner of root crops and unit for its implementation / 2471334
Group of inventions can be used for cleaning and loading of sugar beet from the field pile into the vehicle. The method of operation of the unit as a part of the tractor and the loader-cleaner of root crops includes periods of presence of the loader-cleaner at the field pile of root crops waiting for the arrival of the vehicle for removal of root crops and periods of operation of the loader-cleaner on arrival of the next vehicle. The root crops, soil impurities, and crop residues are taken from the field pile by the loader-cleaner and sent to the cleaning units. They are then partially purified by movement to the loading elevator, and then loaded into the back of the vehicle. During the periods of presence of the loader-cleaner at the field pile of root crops waiting for the arrival of the vehicle, the root crops and soil impurities are taken from the field pile by the loader-cleaner and sent to the cleaning units, cleaned from impurities and moved to the cross conveyor which places a pile of root crops with the remaining impurities in the new field pile on the opposite side from the loading elevator. Upon arrival of the vehicle the cleaned root crops and remaining impurities are taken from the new field pile, re-cleaned and moved to the loading elevator which loads twice cleaned pile of root crops with reduced remaining impurities in the back of the vehicle.

(57) Abstract:

The method includes mowing and shredding underground shoots, destruction of subsistence parts and Karabash licorice, cutting karastergiou layer, removing the roots and rhizomes of the clipped layer, laying the root mass on the surface of the strip, cleaning of the root-raw and reclamation of the surface of the cleaned strip. After removal of Karabash and destruction of the sod of the upper layer in continuous motion vertical shear and horizontal incision in the lateral direction carry out a preliminary deformation of these parts by the partial lifting and bending to the side. The subsequent deformation of karastergiou formation carried out by the application of alternating bending moments on the part of the layer in the direction of the operations. Removing roots and rhizomes reach high-frequency percussive impact. Output of marketable root mass of raw and reduced power consumption. 1 table, 10 ill.

The invention relates to agriculture, in particular to a method of cleaning the roots of plants such as licorice.

A known method of harvesting the roots of plants, mainly licorice containing cutting the upper part of the roots are given by milling strip the top soil horizon in continuous motion at a depth of 5-6 cm (see RU, patent N 2116023, M CL6A 01 D 91/02. The method of harvesting the roots of plants/A. M. Caldew, A. C. Kolganov, Century Century Borodachev. Declared 10.07.1997 published 27.07.1998).

In the extraction of licorice root removal by milling the non-tradable part of the root mass licorice is correct agronomic technique. This operation is tested in a production environment since 1997 in the underlying economy, engaged in harvesting licorice raw materials, and showed high efficiency and economically justified.

There is also known a method of harvesting of licorice roots, including mowing aboveground parts of the plant, cutting the surface layer with root tails and Karabash, podkapyvanii and removing the roots from the soil in which the cutting surface layer with root tails and Karabash produce a soil cutter milling stubble and roots to a depth of 5-6 cm, and after removing the roots from the layer 0-60 cm pagkapanalo layer produce re-circulation of the upper horizon at a depth of 20-25 cm, with subsequent sampling of roots in the upper layer 0-40 cm by hand picking and combing (see RU, patent N 2116718, M CL6A 01 D 91/02. The method of harvesting the roots of the licorice//A. M. Caldew, A. C. Kolganov, Century Century Borodachev. Declared 10.07.1997 published 10.08.1998).

There is also known a method of extracting roots of liquorice, including mowing ground shoots, remove the milling subsistence parts licorice and sod, cutting karastergiou reservoir, lifting him over the ditch and the extraction of roots and rhizomes of licorice shock impact. Some of these operations provides a machine for the production of licorice roots, containing frame, the castor wheels, consistently established a working body for undermining, lifting, moving and primary separation is made in the form of a U-shaped spurs knife, the front of which is provided with cutting edges on removable blades on the remote side from the horizontal blades placed lifts cropped soil layer, and the working body for secondary separation of the soil layer is made in the form of a drive rotor with radially directed klikunas transfer possibility in working and transport position, additional frame equipped with screens placed in front of the rotor; the frame is made of the U-shape of the vertical and horizontal beams; the frame is supplied blocks of hinge brackets made with the possibility of mounting on trucks, tractors class thrust 3, 4, 5 and 6, the hinge brackets supplied with different fingers; additional frame is made of H-shaped; it is equipped with a hydraulic actuator disposed between the brackets on the vertical beams of the U-frame and brackets on the lower faces of the H-shaped frame; a drive rotor placed on the frame; a drive rotor with the main gear, safety clutch and two circuits chain drives installed in the planes of the H-shaped frame; the axis of rotation of the additional frame at the hinges of the main frame is made coaxial with the axes of the safety clutch and main gear; additional frame of the rotor connected to the frame of the machine transport thrust; reference-castor wheels are equipped with a screw mechanisms; the screen of the rotor is made in the form of curvilinear arcs facing consoles in the direction of rotation of the teeth of the rotor and the flexible links, the ends of which are oriented towards the U-shaped spurs knife; screen from kivalina.CL.6A 01 D 25/02. Machine for the production of licorice roots//A. M. Caldew, A. C. Kolganov, Century Century Borodachev. Declared 10.07.1997 published 10.08.1998).

The disadvantages described of the machine when the above method is that when increasing the power cut karastergiou layer of the soil horizon teeth of the driving rotor is not worked out. To increase the degree of extraction of the roots of the liquorice is necessary to increase the frequency of impact. This in turn leads to a sharp increase in energy costs and reduce quality indicators raw materials.

The closest entity to the claimed method is a method of extraction of licorice roots, including the cutting and grinding of the aerial parts, podkapyvanii and retrieval of conditioned fraction of the land in which podkapyvanii and retrieval of conditioned fractions of licorice roots provide a width of 1-3 m, and between retracted stripes create a reservation licorice with natural grass, while the cleaning of licorice roots in the mentioned bands remove the roots of plants and Karabash milling layer of soil to a depth of 3-6 cm, and after cleaning the extracted roots perform seeding natural tra is (see RU, patent N 2118484, M CL6A 01 D 91/02. The production method of licorice roots//Caldew A. M., A. Kolganov Century, Borodachev centuries Claimed 10.07.1997 published 10.09.1998).

Describes how to implement the subsequent execution of the following processing steps: 1) cutting and grinding of the aerial parts; 2) podkapyvanii and retrieval of conditioned fraction of roots out of the earth; 3) remediation of the soil in bands by natural seeding mixtures. However, the effectiveness of this method decreases with increasing power cropped soil, twisted skeletal and sucking roots of licorice.

The invention consists in the following.

The task, which directed the claimed invention, the efficiency impact on karastergiou layer of soil.

The technical result, which can be obtained by carrying out the invention, the increase in the yield of marketable root mass of raw and reduced energy consumption.

This technical result in the implementation of the invention is achieved in that in the known method of extraction of liquorice, including mowing and shredding ground shoots, destruction of subsistence parts and Karabash licorice, cutting connectet strip, cleaning of the root-raw and reclamation of the surface of the cleaned strip, in the present invention, after removal of Karabash and destruction of the sod of the upper layer in continuous motion vertical shear and horizontal incision in the lateral direction carry out a preliminary deformation of these parts by the partial lifting and bending to the side, the subsequent deformation of karastergiou layer produced by the application of alternating bending moments on the part of the layer in the direction of the operations and extraction of roots and rhizomes reach high-frequency percussive effect.

Due to the fact that karastergiou layer is subjected to an effective force effects, aimed at removing the roots and rhizomes of licorice as licorice raw materials, is achieved by the above technical result.

Spent an analysis of the prior art, including searching by the patent and scientific and technical information sources and identify sources that contain information about the equivalents of the claimed invention, has allowed to establish that applicants are not detected similar, characterized by signs, identical to all the essential features of the claimed invention.

To verify compliance of the claimed invention to the requirement of "inventive step" applicants conducted an additional search of the known solutions in order to identify characteristics that match the distinctive features from the nearest similar features of the claimed invention, the results of which show that the claimed invention is not necessary for the expert in the obvious way from the prior art because the prior art, certain applicants not identified impact provided the essential features of the claimed invention transformations to achieve a technical result.

Therefore, the claimed invention meets the requirement of "inventive step" by applicable law.

The essence of the method is illustrated by drawings.

In Fig. 1 shows a cross-section of the soil layer and soil aboveground shoots of licorice and its roots and rhizomes in the active root zone of the horizon;
in Fig. 2 - the same, after cutting, grinding and distribution of above-ground shoots to the surface layer mortmass;
in Fig. 3 - the same, after removal of non-commodity parts licorice (Karabash) and the destruction of the sod upper layer of the crust and pre-deformation of these parts by the partial lifting and bending to the side;
in Fig. 5 - the process of separation of parts of the reservoir from the mainland of the ground by equidistant vertical cuts and undercuts along a curved arcs in the deep parts;
in Fig. 6 depicts the rise cropped parts of the reservoir above the ditch for further processing karastergiou reservoir;
in Fig. 7 - intensive deformation of the soil layer and soil from the roots of licorice by application of alternating bending moments;
in Fig. 8 - removing the driven working bodies of the root mass of licorice from the pre-strained layer;
in Fig. 9 - distribution of root mass on the surface of the cleaned strips;
in Fig. 10 is a cross section of the ditch and stripes after performing reclamation works.

Information confirming the possibility of carrying out the invention are as follows.

At the chosen site with the productivity of raw roots and rhizomes of licorice is not below 10 t/ha for riparian ecotype wild thickets of licorice (Glycyrrhiza glabra L.) choose the main direction of conduct mechanized operations and milestones mark the contours (boundaries) of the site. After visual inspection of the plot from the surface of the thickets away the stones, the metal is t, wild plants and licorice. Stems 1 licorice immediately cut machine CYRUS-1,5 B in the unit with the tractor MTZ-50, crushed and distribute cutting 2 on mortmass 3 beveled strip 4 (see Fig. 1, 2 and 9). This is followed by milling, for example a combination of soil cutter CPK of 2.0, the upper layer 5 a depth of 3-6 cm, stubble 6, mortmass 3 and the cut and milled parts licorice in the form of cutting 2. For this operation use the tractor unit MTZ-80 + CPK of 2.0. The band with the processed layer 5 perform a width of 1.65-1,85 m After the passage of the milling unit on the surface Solodkova thickets remains processed strip, the surface of which is covered with a layer of mulch. Mulch prevents evaporation and drying of the soil beneath it, and also eliminates solar and wind erosion in spring, summer and autumn periods. Next, after removal of Karabash subsistence parts and the destruction of the sod of the upper layer, in a continuous motion vertical slice at a depth of 0.5-0.6 m in the middle of the prepared strip layer 5 and a horizontal incision in the lateral direction by 0.3-0.5 m carry out a preliminary deformation of these parts by the partial lifting (to a height of 0.10-0.15 m) and bending of the vertical sections 7 in the side (see Fig. 4). This surgery is performed tractor agreg is shaped choreography working body with blades on the front. When moving the unit vertical edges of the layers 8 and 9 are raised over the future ditch 10 (Fig. 4 and 5).

Then, directly in the extraction of licorice cut karastergiou layer with offsets in the lateral direction from the vertical slice 7 on the destruction of 0.6-0.8 m and to a depth of 0.5-0.6 m, is equal to a horizontal incision (see Fig. 6). Cut the left and right side of the layers 8 and 9 raise above the ditch 10. The subsequent deformation of karastergiou layer in the form of parts of the layers 8 and 9 carried out by the application of alternating bending moments on the part of the layers 8 and 9 in the direction of the operations. Removing roots and rhizomes 11 (Fig. 1-5) licorice reach high-frequency percussive effects (see Fig. 8).

The layer of soil (see Fig. 5 and 6) cut a U-shaped knife 12, the front parts of which have cutting edges on one-sided blades. Inclined lifts 13 left and right parts 9 and 8 of the reservoir rise above the gutter 10 to a height of 2/3 of the depth of undermining. Parts 8 and 9 of the reservoir undergoing passive simeuse-tensile loading of the skeletal deformation of the roots and rhizomes 11 licorice.

Intensive impact on parts 8 and 9 karastergiou PL is tenderly established gearless roller 15. Due to the large amplitude part 8 and 9 of the reservoir with the specified frequency rise and fall over the ditch 10. Rollers 15 running karastergiou layer in the bottom plane is in the plane of the cutting U-shaped horizontal knife 12. Part 8 and 9 of the reservoir during the deformation dissolved, and the roots and rhizomes 11 is forced on the surface of the strip 10 from the bottom up (see Fig. 8 and 9). Due to the fact that the rollers 15 on the axis of rotation is set free (see Fig. 7 and 8), no winding roots and rhizomes 11 on their surface.

Final separation of the roots and rhizomes 11 licorice of parts 8 and 9 of the layer of conducting high-frequency percussive impact. For this purpose, the drive rotor 17 with radially oriented teeth 18. The frequency of rotation of the rotor 17 - 4,5...9,0-1. The teeth 18 of the parts 8 and 9 of the reservoir to deform agronomically valuable fractions 19 and are guided on the bottom of the ditch 10 (see Fig. 8). Separated roots and rhizomes 11 are placed on the surface of the processed strip 16 (see Fig. 9). After drying, root-raw in 2-3 days remove one of the known methods involving machine-tractor units. Device for cleaning roots UDC-2,0 agregation with a tractor MTZ-80 and additionally POPs the top layer, separated from the covered soil, are separated and the conveyor are sent to the towed vessel tractor tipper trailers. Tractor trailers root mass is not exported to the primary processing of root-raw licorice. Cleaned the surface of the strip 16 is subjected to reclamation. Before flooding in flood-prone floodplains strip 16 is rolled smooth water-filled rollers ECWG-1,4. This excludes the processes of water erosion. In the extraction of licorice after flood the surface of the strips 16 is first rolled by rollers ECWG-1,4, then conduct seeding corresponding to this zone, and implement poslepoletnoi rolling using ring-heel rollers SCCS-6A.

Data extraction efficiency licorice basic and declared the technologies presented in the table.

This method of harvesting the roots of the licorice provides a high condition of raw materials, eliminates wasteful expenditure of manual labor for pruning plots with mechanical damage, increases the output of the root mass per unit area, reduces the overall energy consumption despite the introduction of new, additional technological operations, ensures conditions for the recovery of productivity estestvennyih the quality of the roots and rhizomes of licorice.

Therefore, the invention meets the requirement of "industrial applicability" under the current law.

The method of extraction of liquorice, including mowing and shredding ground shoots, destruction of subsistence parts and Karabash licorice, cutting karastergiou layer, removing the roots and rhizomes of the clipped layer, laying the root mass on the surface of the strip, cleaning of the root-raw and reclamation of the surface of the cleaned strip, characterized in that after removal of Karabash and destruction of the sod of the upper layer in continuous motion vertical shear and horizontal incision in the lateral direction carry out a preliminary deformation of these parts by the partial lifting and bending to the side, the subsequent deformation of karastergiou formation carried out by the application of alternating bending moments on the part of the layer in the direction of the operations and extraction of roots and rhizomes reach high-frequency percussive impact.

 

 

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