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Root-crops harvesting machine

Root-crops harvesting machine
IPC classes for russian patent Root-crops harvesting machine (RU 2165136):
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(57) Abstract:

Root-crops harvesting machine includes a frame 1, castor wheels 2,3, ploughshare, 4 Elevator 5, the rotor 6 and the actuator. The machine is equipped with an additional rotor 7 mounted behind the main rotor 6. The rotor 6 is made in the form dokvantovogo beater, and axes 31, 32 of the freely rotating rollers 33, 34 are placed in parallel to the median plane of the axis of the shaft of the main rotor 6. The drive housing additional rotor 7 has a pair of inclined to its axis flat horizontal fixed disks 51, 52 .mounted in the Central part of the body and a pair of curly disks 53, 54. The disks 53, 54 are placed in mirror image on the terminal parts of the body. Increased performance, reduced power consumption of the process and material design, increased technological and technical reliability while simplifying the structure of the machine. 7 C.p. f-crystals, 5 Il., table 1.

The invention relates to agricultural machinery, in particular to machines for harvesting roots of medicinal plants, occurring at a considerable depth, for example the roots of licorice, Ural licorice, licorice gg Korzhinsky.

A known machine for digging licorice, which contains the Torah and increase productivity with two sealed covers-reducer, each of which has a shaft with two parallel crosspieces, which is mounted on bearings located on the frame buildings with fixed bevel gears, the shafts of the gears are mounted parallel to each other and are interconnected by gears, which form a pair of opposite rotation, each axis of the cross shaft is mounted at its center for rotation therein bevel gear, in which case a larger base is a cylindrical gear, coupled with the cylindrical gear of the neighboring crosses the same shaft, with each of the fixed gears paired with all the bevel gears one of the spider, all of bevel and cylindrical gears are respectively the same diameter, and the last of them is equipped with unbalanced loads (see SU, authorship, N 1824049. M CL5. A 01 C 11/00. Machine for digging liquorice // Ejac P. I. , hanatarou A. A., Abidov A. X., Davranbekov H. T., Kasaev E. K. Stated 09.01.1991 published 30.06.1993).

With proper selection of structural and geometrical parameters of the intake plowshares gain traction tractors class thrust 3 and 4 dexperimental, studies have shown that vibration actuator intake plowshares does not provide separation of the layers even light soil from the root mass of licorice. Described in the characterizing part of the claims, two gear complicate the design of the machine and do not provide for the execution of technical tasks.

There is also known a method of extracting soboliferous weeds and machine for their extraction, which contains a frame, jockey wheel, the plow, Elevator, separator with a rotor and a bunker where to improve efficiency in the operation of the rotor is constructed and provided with a spring-loaded hammers and controltime with comb runners, and controluce mounted on the rotor by means of the axial rod, and the separator is installed with the possibility of a plane-parallel motion; runners enshrined in controlado at a different length, the latter decreases in the direction from the longitudinal axis of the machine; the runners are made of elastic material; the rotor is mounted on the frame with the ability to regulate its position in the vertical and horizontal planes (see RU, patent N 20117372 M CL5. A 01 D 25/02, 91/02. The method of extraction of rhizomes soboliferous weeds and machine to retrieve // Altynbaev M. R., IB the th machine, inefficient and ineffective. The placement of the rotor with hammers over cut karastergiou layer does not provide the separation of the soil from the roots and rhizomes of licorice.

The closest device of the same purpose to the declared object on a set of attributes is a machine for harvesting plant roots, mainly licorice root, comprising a frame, guide rollers, a working body for undermining and cutting layer, separator, conveyor and hopper, which is aimed at cleaning the conforming of licorice roots and improve the quality of their separation is equipped with a plow with blade installed in front of the screed, which is made in the form prescribed in the same plane as a pair of one-way intake of legs, fingers, and placed over the working body of the radial rotor with an air beater and spring-loaded fingers, when the rays of the rotor are placed asymmetrically between the fingers of the working body and the blade of the plow blade is tilted toward the treated field; to reduce Scrivania soil and roots on the working body and elimination of losses roots in the separation of large amounts of heap fingers in the middle part is made curved, as at the ends of the rectilinear and radial rotor installed konzentrieren attached to the back of the intake paws by means of brackets with a device for changing the position of the fingers, to avoid hang trudnoperevodimyh roots related plants working edge of the intake of legs facing each other, are installed with overlapping and space for gathering neprerekaemyj roots (see SU, author's certificate N 904548. M CL5A 01 D 25/02. Machine for harvesting plant roots// Bondarenko, Y. S. Bolotin C. M., Weissman, M. P., Varganov L. A., Detlev C. A., Magalas N. P. , Tregub N. N., Shvets, A. C. Stated 20.08.1980 published 15.02.1982). The obstacles to achieve the desired technical result when using the known device, taken as the closest analogue, include low quality of the extracted roots and the complexity of the design of the machine.

The invention consists in the following.

The problem to which the invention is directed, is the increase in the yield of marketable fractions of extracted raw materials and quality of the root mass.

The technical result is increased productivity, lower energy process and material consumption design, increasing the technological and technical reliability while simplifying the structure of the machine.

This technical result in the implementation of the invention is achieved by the fact that izvestavanju provided with an additional rotor, installed over the main rotor and is made in the form dokvantovogo beater, the axis of the freely rotating rollers placed in parallel to the median plane of the axis of the shaft of the main rotor, the drive housing additional rotor has a pair of inclined to its axis flat horizontal fixed disks mounted in the Central part of the body, and a pair of curly drives in mirror image on the terminal parts of the body; each drum beater made by flanging end sections, the diameter of the flanging edges and the diameter of the roller, are related by (1,03-1,15):1; rollers and beater shaft of the main rotor are connected by two shoulders arms, the remote ends of which are provided with cups and bearings, and associated with the shaft through the bushings and a pair of opposed mounted in the rectangular grooves of V-clamps; each figure, the disk has the shape of a mating hollow cylinder, a truncated cone and a flat ring; the diameter of the flat ring shaped disk is larger than the diameter of the larger base of the truncated cone; flanging dokvantovogo beater of the main rotor and the peripheral edges curly drives additional rotor are placed in parallel longitudinal vertical planes; the axis of rotation

Due to the fact that the machine is equipped with an additional rotor set for the main rotor, while the kinematic modes mentioned rotors significantly and fundamentally differ quantitatively, achieved the above technical result.

Spent an analysis of the prior art, including searching by the patent and scientific and technical information sources and identify sources that contain information about the equivalents of the claimed invention, has allowed to establish that applicants are not detected similar, characterized by signs, identical to all the essential features of the claimed invention.

Therefore, the claimed invention meets the requirement of "novelty" by applicable law.

To verify compliance of the claimed invention to the requirement of "inventive step" applicants conducted an additional search of the known solutions in order to identify characteristics that match the distinctive features from the nearest similar features of the claimed invention, the results of which show that the claimed invention is not necessary for the expert in the obvious way from the prior art because the prior art, predee transformations to achieve a technical result.

Therefore, the claimed invention meets the requirement of "inventive step" by applicable law.

The invention is illustrated by drawings.

In Fig. 1 shows the root-crops harvesting machine, left side.

In Fig. 2 - same view in the plan.

In Fig. 3 - the same, front view.

In Fig. 4 shows a diametrical section of the drive rotor for primary separation karastergiou layer.

In Fig. 5 shows a rotor with a set of disks for secondary separation karastergiou soil layer, type in the plan.

Information confirming the possibility of implementing the claimed technical solution are as follows.

Root-crops harvesting machine (Fig. 1-3) includes a frame 1, castor wheels 2 and 3, blade 4, the Elevator 5, the rotor 6 and the actuator. The machine is equipped with an additional rotor 7 mounted behind the main rotor 6.

The frame 1 is made of two parallel vertically installed thick-walled pipes 8 and 9. At the end sections of the pipes 8 and 9 posted by hollow side beams 10 and 11. The upper pipe 8 in its middle part provided with a hinge bracket 12 with quick-release finger 13. Lateral hollow beams 10 and 11 formed of sheet IU the lock 10 and 11 form a sealed cavity, which are placed in the drive of the rotors 6 and 7. A pair of protruding hollow sheets, beams 10 and 11 form the lower hinge brackets 15 and 16, in which are placed the same fingers 17 of the hinge. Fingers 13 and 17 of the frame 1 is connected with rods system mounted tractors mainly thrust class 5 (K-700, K-701, K-M, 703). The parameters of the fingers 13 and 17 provide a portion of the frame 1 of the machine to pull tractors class draught 6 (T GS, T-130 and the latest models of Chelyabinsk and the Chuvash tractor plants). In the middle part of the lower pipe 9 posted by bracket 18 for mounting the conical gear 19 of the drive of the rotors 6 and 7. The frame 1 is equipped with two bearings 20 and 21. The supports 20 and 21 by means of brackets 22 fixed on the outer side beams 10 and 11. Working and transport position of the supports 20 and 21 in the brackets 22 are fixed fingers 23. Castor wheels 2 and 3 to the frame 1 are connected by brackets 24. The bracket 24 allows you to discretely change the depth of the cutting karastergiou layer.

Blade 4 has a U-shape. The mounting portion 25 of the plow blade 4 by means of two pairs of bolts 26 (MH) connected to the frame 1 of the machine. The front part of the plow blade 4 has a one-sided blade 27 with a sharpening angle of less than 25o. Heavily loaded part of the blade 27 is thermally processed is ithin the bucket more than 1.5 mm blade 4 is removed from the frame 1 of the machine and re-sharpening. The horizontal part of the U-shaped plow blade 4 is equipped with an Elevator 5.

The Elevator 5 (Fig.1-3) are presented in the form of obliquely installed to the horizon edges. The ribs are made of sheet steel of thickness not more than 14 mm, the Upper edge 30 of the ribs of the Elevator 5 to the horizon is made with a slope of not more than 30o. The step of placing the edges of the Elevator 5 at the blade 4 is made within 250-275 mm Remote ends of the ribs of the Elevator 5 have an excess above the horizontal section of the U-shaped plow blade 4 is not less than 300-375 mm

The rotor 6 (Fig. 1-4) is made in the form dokvantovogo beater. Axis 31 and 32 freely rotating rollers 33 and 34 are placed in parallel to the median plane of the axis 35 of the shaft 36 of the main rotor 6.

Each roller 33 and 34 dokvantovogo beater made by flanging end sections 37. The diameter of the flanging edges 37 and the diameter of the roller 33(34) are related by (1,03-1,15):1. Rollers 33 and 34 of the beater shaft 36 of the main rotor 6 are connected by two shoulders levers 38 and 39. The remote ends of the two shoulders of the levers 38 and 39 provided with cups bearing assemblies 40 and 41. Each roller 33 and 34 has flanges 42 and 43 by pins 44. The position of the bearing 41 in the cups 40 are fixed retaining rings 45. Two shoulders levers 38 and 39 with the shaft 36 sprage the>The shaft 36 of the rotor 6 is placed in the bearings: 49 hollow side beams 10 and 11 (see Fig. 1).

Additional rotor 7 (Fig. 1-3,5) has a pair of inclined to the axis of the drive housing 50 is a flat horizontal fixed disks 51 and 52. The disks 51 and 52 are mounted in the middle part of the housing 50. Curly disks 53 and 54 are placed in mirror image on the terminal parts of the body 50. Each figure the disk 53 and 54 has a shape mating hollow cylinder 55, a truncated cone 56 and a flat ring 57. The diameter of the flat ring 57 figured disk 53(54) is larger than the diameter of the larger base of the truncated cone 56. The housing 50 is provided with a slotted bushings 58. The drive speed and the required torque on the housing 50 is passed " SQUAR-sided slots of the sleeves 58. Sleeve 58 of the housing 50 is placed in the bearings 59 (see Fig. 1 and 2).

The direction of rotation of the main rotor 6 and the additional rotor 7 is shown by arrows in Fig. 1.

Flanging 37 dokvantovogo beater of the main rotor 6 and the peripheral edge of the flat rings 57 disks 53 and 54 additional rotor 7 is placed in parallel longitudinal vertical planes (Fig. 2). The axis 35 of rotation of the shaft 36 of the main rotor 6 and the geometric axis of the housing 50 additional rotor 7 is placed VDI mentioned planes are shown by lines I-I and II-II. It helps smooth immediately cut seam with plowshares 4 and silo 5 on rollers 33 and 34 of the main rotor 6, and then on the disks 51 and 52 of the housing 50 additional rotor 7. Described sequentially installed a set of nodes plowshares 4, the Elevator 5, the primary and secondary rotors 6 and 7 provides a continuous supply and moving karastergiou layer.

Root-crops harvesting machine operates as follows.

The frame 1 of the machine by means of the fingers 13 and 17 connecting rods hinged system of a tractor-class traction 5. The diameter of the finger 13 is equal to 40 mm, and the diameter of the fingers 17 - 60 mm, Frame 1 of the machine to the tractor-M connecting rods hinged system so that they formed a "three-point" scheme hinge. Lower links of the tractor hydraulics block "crosswise" restrictive chains. Driving average handle valve hydraulic tractor mounted, hydraulic power cylinders (HCH) through thrust hinge frame 1 of the machine is transferred to the full transport position. The PTO shaft of the tractor power takeoff (PTO) connect the telescopic cardan shaft (PTO) and hinges gook 61 with the drive shaft 62 (Fig. 3) conical gear 19 mounted on the horizontal plate 18 of the lower use sleeves 64 and 65 are placed dampers shock loads.

The output shafts of the clutches 64 and 65 associated with the slotted shank of the leading shaft, on which is placed the hub of the sprocket teeth, driving chains. Shafts leading sprocket gear drive chain and driven sprocket is placed in the cavity of the sealed beams 10 and 11 of the frame 1. Torque and rotation from the left clutch 64 is supplied to the shaft 36 of the main rotor 6. Additional rotor 7 receives the drive via toothed chain, placed in the cavity of the right hollow beams 11.

Turn the bracket 24 about the axis of the lower hollow pipe 9 rims wheels 2 and 3 are set relative to the horizontal cutting edge 29 on mutual destruction, is equal to the desired depth (power) cropping karastergiou layer. After a discrete change the position of the bracket 24 relative to the tube 9, the brackets 24 fixed with bolts on the frame 1. For sustainable implementation process, perform the stated machine, you must perform one significant adjustment. When forward movement of the tractor his hydromancy frame 1 is transferred to the working position. Upon contact with the surface of pre-prepared plot the cutting edge 29 of the U-shaped plow blade 4 cuts corecode the military force from the mass of the car and drag a plow blade 4. When exposed to these forces sided blade 27 at a distance of three or four meters of the path reaches the desired depth. Support wheels 2 and 3 to prevent further penetration of the plow blade 4. The cutting edges 29 of the blades 27 of the lateral columns, ending with mounting parts 25, perform two vertical slice at a depth of 0.5-0.6 m distance from each other at a distance of 1.55-1,85 m Overcrowded soil depths from 60 to 30 cm cuts the cutting edge 29 of the strengthened section 28 plowshares 4. Curved chamfers U-shaped plow blade 4 in the transition areas of the lateral columns and horizontal blades preclude accumulation of soil, and the overhanging roots and rhizomes harvested plant materials.

Cut karastergiou the reservoir is supplied to the upper edge 30 of the ribs of the Elevator 5. Their reservoir rises above the bottom of the ditch and with minor deformation is moved in the direction of the gearless roller 33 and 34 of the beater of the main rotor 6. When meeting karastergiou layer with rollers 33 and 34 past the floating layer from the surface of the Elevator 5 rises above the ditch on half the length of the two shoulders of the levers 38 and 39. Each roller 33(34) runs in the bottom face of the cut seam. This impact layer, twisted the one hundred and first directed towards plowshares 4, and then in the direction of the housing 50 additional rotor 7. Flanged edge 37 of the rollers 33 and 34 not only Orient the cut seam in the right direction, but exclude obvalivaniem clods of soil in the lateral direction. Circumferential speed of the pins 44 of the rollers 34 and 33 in two to three times more translational velocity root-crops harvesting unit. Pre-strained layer is further fed to the additional rotor 7. The frequency of rotation of the rotor 7 is equal to 6-9-1. When rotation of the housing 50, each of the tilted disk 51 and 52 picks up the reservoir, its clods and root mass. The planes of the discs 51 and 52, the layer is subjected to shock from the bottom up, from the middle to the side and from the sides to the middle. If impaired, the layer is subjected to intense destructive types of deformation: compression, impact, tensile, bending and mutual spatial displacements. Layer breaks down on agronomically valuable soil aggregates and clods of soil. The latter are deposited in the loosened condition in the ditch with the original genetic position. This remains the top fertile layer of soil. Extract the roots and rhizomes of the plants are placed on the surface of the tilled strips. Curly disks 53 and 54 during the rotation of abusaidov figured disk 53(54) acts as controlada, perceived impact loads lumps and additionally their chops. Simultaneously, the disks 53 and 54 prevent obvalivaniem deformed layer in the side, usually on the raw strip. This excludes the negative impact during the execution of subsequent technological operations (gathering roots, reclamation of strip surface, the preservation of the vegetation in the reserve).

The extracted roots from the surface of the processed strip remove one of the known machines in Assembly with the wheel tractor-class traction 1,4.

Technical and operational performance of root-crops harvesting machine shown in the table.

Described passive (ploughshare, Elevator) and drive (primary and secondary rotors) working bodies of the root mass is pushed upwards from karastergiou layer. This achieves a reduction of damage to surface roots (bast and cork layers) and increases the degree of their extraction on the surface.

Thus, the above data confirm that the implementation of the use of the claimed invention the following cumulative conditions:
the tool embodying the claimed invention in its osushestvleniya, as it is described in the independent clause following claims, confirmed the possibility of its implementation using the above described in the application or known before the priority date tools and techniques;
the tool embodying the claimed invention in its implementation, is able to achieve a perceived applicants technical result.

Therefore, the claimed invention meets the requirement of "industrial applicability" under the current law.

1. Root-crops harvesting machine that contains a frame, castor wheels, a plow, Elevator, rotor and its drive unit, characterized in that it is provided with an additional rotor set for the main rotor, which is made in the form of dokvantovogo beater, and the axis of the freely rotating rollers placed in parallel to the median plane of the axis of the shaft of the main rotor, the drive housing additional rotor has a pair of inclined to its axis flat horizontal fixed disks mounted in the Central part of the body and a pair of curly drives in mirror image on the terminal parts of the body.

2. Machine under item 1, characterized in that each roller BITEC flanging and the diameter of the roller, are related by (1,03 - 1,15):1.

4. Machine under item 1, characterized in that the rollers and beater shaft of the main rotor are connected by two shoulders arms, the remote ends of which are provided with cups and bearings, and associated with the shaft through the bushings and a pair of opposed mounted in the rectangular grooves of V-keys.

5. Machine under item 1, characterized in that the shaped disc has a shape mating hollow cylinder, a truncated cone and a flat ring.

6. Machine under item 5, characterized in that the diameter of the flat ring each curly disk is larger than the diameter of the larger base of the truncated cone.

7. Machine for PP.1, 2 or 5, characterized in that the flanging dokvantovogo beater of the main rotor and the peripheral edge of the flat rings curly drives additional rotor are placed in parallel longitudinal vertical planes.

8. Machine under item 1, characterized in that the axis of rotation of the primary and secondary rotor is placed in a plane parallel to the plane of the Elevator.

 

 

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