IPC classes for russian patent Method to control source of vacuum in vacuum sewage system. RU patent 2509844. (RU 2509844):
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FIELD: construction.
SUBSTANCE: vacuum, i.e. pressure level, and efficiency of the system is maintained and controlled, whilst controlling the speed of rotation of a source/sources of vacuum measured by number of rotations per minute. The source of vacuum has a liquid-ring screw pump driven by an electric motor. Number of rotations per minute of each motor in the system is controlled by means of a programmable logical controller. The controller is programmed to maintain the one first source of vacuum as connected, until it reaches the specified maximum number of rotations per minute, with subsequent connection of the next, second, source of vacuum, if the vacuum system requires higher efficiency of pumping. The programmable logical controller may also be programmed to control the number of rotations per minute for each source so that sources operate with identical speed of rotation in the range from least or highest number of rotations per minute depending on the required vacuum, but with connection of the additional source of vacuum, when higher efficiency is required.
EFFECT: efficient method to control vacuum pumps or other sources of vacuum in a vacuum sewage system.
4 cl, 4 dwg
The technical field to which the invention relates
The present invention relates to a method of controlling the source/sources vacuum and, therefore, the vacuum sewer system. Specifically, the invention relates to the management of one or more hydraulic liquid ring screw pumps in the specified system containing a source/sources vacuum one or more tubular collectors or suction pipe, connected to a power vacuum, and one or more toilet bowls, urinals, sinks wastewater and other similar devices, connected to inlet pipe/suction pipelines.
The level of technology
Vacuum sewer systems of the specified type are widely known: they occupy leading positions in use on Board ships, aircraft and trains. However, in terrestrial environments, the use of such systems is increasing, and the basis for this growth is, first of all, the reduction of water consumption and ease of manipulation of waste water and its treatment, and easy adaptability of the system to the installation required for her pipes.
In 1987 the applicant of the present invention has proposed (see patent EP 0287350) new vacuum sewer system in which a vacuum is created by liquid ring screw pump, with specified pump is also used for removing impurities from the connected vacuum tank.
Patent EP 0454794 also belonging to the applicant of the present invention, additionally offers a radical modernisation of vacuum sewer systems, in which liquid ring pump is equipped with a grinding tool and connected directly to the suction pipe system. A vacuum is created in the pipe, suction impurity which are removed directly from the system by means of the pump.
Further, US patent # 4034421 is vacuum sewer system, which provides for a tank for collecting sewage from toilets. To Baku is connected to the input and output of the circulation pump is made with the possibility to create circulation environments contained in the tank, closed circuit with the purpose of their mixing, interaction and aeration. To establish the vacuum required to sewer systems, closed circuit introduced Gidrostroy pump.
The common drawback of all these systems, and, in particular, large systems containing a large number of toilets and other similar devices and two or more sources of vacuum that is the work of these sources with breaks (in the mode "on/off"), depending on the level of the vacuum in the system. Thus, vacuum pumps, or any other sources of vacuum begin to function, when the pressure reaches the upper limit (usually sorokaprotsentnuju vacuum, tA pressure, reduced by 40% relative to the atmospheric pressure), and off when reaching the lower limit level pressure (usually shestidesyatiletie vacuum). Such intermittent operation sources of vacuum ineffective due to increased energy expenditure and causes increased wear sources, leading to increased maintenance system. In addition, management of sources of vacuum in the "on/off" if they work with a constant high speed (during operation) gives the contribution to the increased generation of heat supplied to the sources, thereby increasing their temperature. When using liquid ring pumps, this leads to the evaporation of the liquid in the pump and accelerate the destruction of liquid ring pump, which is reflected, in turn, the loss of vacuum pumps of this type.
Disclosure of the invention
In the framework of the present invention is offered the way of control vacuum pumps or other sources of vacuum in a vacuum Sewerage system in which the listed lacks a drastically reduced or even eliminated and which is more energy-efficient and uses less amount of maintenance.
The invention is characterized by the traits that are included in an independent claim 1 of the attached formula. The preferred features of the invention included in dependent claims.
Brief description of drawings
Next, the invention will be described in more detail and with examples and links to enclosed drawings, where
figure 1 presents a schematic depiction of the example of vacuum sewer systems;
figure 2-4 shows the graphics performance, capacity and efficiency, obtained in the result of testing of the invention.
The implementation of the invention
As already mentioned, figure 1 illustrates a vacuum sewer systems containing two sources 1 vacuum, having the form of a liquid ring screw pumps with built-in parallel attached crushers, and shared suction pipe (pipe collector) 2, with one end connected (connected) to the sources of the vacuum, and the other to several toilets, urinals and similar devices (3, 4) through the branches off the pipelines 6. By sources 1 vacuum in the pipe 2 and in pipelines 6 creates a vacuum, and when flushing toilet bowls, urinals and similar devices successive amounts of water and air is discharged down to sources of vacuum and output via exit 5 source/sources.
Figure 1 shows that, as already mentioned, usually operated on/off sources of vacuum. Thus, when the system is in a state not too active use, for example the middle of the night, i.e. when toilets are not used or only used a small part, there is only one source of vacuum and then only when required (i.e. when the pressure comes on top of a specified level (sorokaprotsentnuju vacuum)). As the only source of vacuum again bring pressure on the lower level you specified (shestidesyatiletie vacuum), the source turns off.
In the active mode of application, for example in the morning, when using a large number of toilets and other similar devices, both sources vacuum will work simultaneously, and depending on the demand of the vacuum in the course of the day or night only one source will work with interruptions. Alternatively, one or both of source will work continuously and/or intermittently.
According to the present invention is offered the method of controlling the sources of vacuum (or the control mode for the specified sources) in vacuum sewer system. The method involves continuous operation of the sources, but with control their speed, defined established under the pressure and capacity when creating a vacuum.
In vacuum sewer sources vacuum usually get energy from the electric engines, and the rotation speed (rpm) for each engine in the system, preferably is controlled by a programmable logic controller (PLC) via frequency Converter on the basis of the signals received from the pressure sensor. Thus, according to the present invention choose the required vacuum level (usually 50%) and configure the PLC to manage the parameter "number of revolutions per minute" of the engine/engines source/sources vacuum on the basis of the signal received from the detector of pressure in the vacuum system. In systems with two or more sources of vacuum, running in parallel, for the preferred mode of control is necessary, proceeding from the amount of the required vacuum in any time, to program the PLC to work one (the first) source up until the specified source reaches the specified maximum number of revolutions per minute, and then start the next (second) source if the vacuum system requires an increase in performance when creating a vacuum. Further, when the second source reaches the specified maximum number of revolutions per minute, but will need additional capacity include third, fourth, etc. sources vacuum, which then operate at speeds required for the selected level of the vacuum in the system. Thus, the chosen vacuum level (50%) is maintained at all times.
Alternative management regime for vacuum systems that have one or more sources of vacuum, is the following. Programming of PLC on the control parameter "number of revolutions per minute" for each source, so that the sources have worked with the same speed in the range from minimal to maximal values of this parameter according to the required vacuum level, with the inclusion of the new vacuum source when you want to improve productivity and working source/working sources functions are functioning to the maximum extent possible the required level. This option controls multiple sources and parameter "number of revolutions per minute" for each source based on the specified vacuum and demand performance when creating a vacuum can be as effective as described above preferred option implementation, where everybody (first, second) source mode full speed, and this mode is supported to enable the next source 1.
As a precaution, PLC preferably be programmed to trigger the alarm in the situation when all the system pumps are up and running at full capacity (i.e. with a maximum number of revolutions per minute), and the specified level of vacuum after the expiration of a certain period of time is not reached. In this case, you need to check vacuum systems for possible leakage or other defects that could lead to low pressure.
Equipment:
Source vacuum
Liquid ring screw pump JETS NT 220
Electric motor
Lönne 14G186-4AA11-Z 230/400 V 50 Hz - 22 kW, 1465 rpm 460 V 60 Hz - 23,3 kW, 1765 rpm
Inverter (frequency control)
Mitsubishi FR-F740-00620 EU
PLC (control and registration)
Mitsubishi Melsec FXN-16MR
Pressure sensor
GE Druck PTX 1400
Test conditions:
Room temperature
23 degrees C
Feedwater:
Temperature 11C
Consumption
20 l/min
Air pressure
99300 PA
Lifting height
(source vacuum pump/) 2 m
Tests procedure
Used in the test source vacuum suction line (inlet) hole and the outlet connected by tube path to the tank with water (not shown). Vacuum received by smoothly adjusting the throttle valve (also not shown), located on tube circuit before the inlet of the pump. For each test after each work cycle source of vacuum tank for 10 minutes aired before turning on the source, who then worked for 3 min before each test.
Testing results are given in figure 2-4. Thus, figure 2 illustrates the dependence of the performance Q (m3 /h) pumping from the vacuum level (%) liquid ring screw pump with different speeds in the range of 30 to 60 Hz.
Figure 3 illustrates the dependence of the power P (kW) from the vacuum level for the same pump with the same speed.
Figure 4 illustrates the dependence of the effective Q/P (m 3 /h/kW) from interest rate vacuum level for the same pump and at the same speeds.
From the graphs in figure 2-4 we can conclude that there is a possibility to maintain the vacuum is below 40%, while maintaining sufficient performance at lower speeds in the range 60-30 Hz.
1. The method of control by one or more sources (1) vacuum and thus vacuum in vacuum sewer system containing at source (sources) (1) one or more tubular collectors or suction pipe (2), is connected to a power vacuum, and one or more toilet bowls, urinals, sinks wastewater and other similar devices (3, 4), connected to inlet pipe through the branches off the pipelines (6), and the vacuum, i.e. the level of pressure, and performance support and control by controlling the speed of the source (s) (1) vacuum, as measured by the number of revolutions per minute, based on specific requirements vacuum and vacuum source is liquid ring screw pump driven by an electric motor, and a number of revolutions per minute of every engine in the system is controlled by a programmable logic controller (PLC), wherein the PLC programming to maintain included one of the first source vacuum until, until it reaches the specified maximum number of revolutions per minute, with the subsequent start of the next, second, the vacuum source, if the vacuum system requires high performance exhaust.
2. The method according to claim 1, wherein the number of revolutions per minute of every engine in the system is controlled via frequency Converter on the basis of signals from the pressure sensor.
3. The method of control by one or more sources (1) vacuum and thus the vacuum sewer system containing over the source (sources) (1) one or more tubular collectors or suction pipe (2), is connected to a power vacuum, and one or more toilet bowls, urinals, sinks wastewater and other similar devices (3, 4), connected to the suction pipeline through branches off the pipelines (6), and the vacuum, i.e. the level of pressure, and performance support and control by controlling the speed of the source (s) (1) vacuum, as measured by the number of revolutions per minute, based on specific requirements for vacuum and vacuum source is liquid ring screw pump driven by an electric motor, and a number of revolutions per minute of every engine in the system is controlled by a programmable logic controller (PLC), wherein the PLC program management number of rpm for each source, so that the sources have worked with the same speed in the range from smaller to larger number of revolutions per minute depending on the required vacuum, but with the inclusion of an additional source of vacuum when you need greater performance and operating the source (working sources) is (are) the maximum required number of revolutions per minute.
4. The method according to claim 1, wherein the number of revolutions per minute of every engine in the system is controlled via frequency Converter on the basis of signals from the pressure sensor.
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