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Method of disperse material loading into soft containers and device for method implementation. RU patent 2512011. |
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IPC classes for russian patent Method of disperse material loading into soft containers and device for method implementation. RU patent 2512011. (RU 2512011):
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FIELD: packing industry. SUBSTANCE: device for container filling includes support ring 12 and top platform 9 positioned coaxially one under the other at some distance and capable of movement in vertical plane by lifting device 1. Support ring 12 and top platform 9 are interconnected by concentric tensile elements 10 and at least three clamping levers 4 with equal arms connected by joints, where joint 2 connecting arms of each lever is connected by joint with support ring 12. Also the device includes hydraulic cylinders 11 positioned in concentric pattern on the support ring and effecting clamping levers via it, elastic housing 3 with one end attached to the top platform and the other end attached to the bottom end of larger arm of each lever. In addition, the device includes bottom support platform 7 for placement of soft container and device for disperse material consolidation moving vertically coaxially inside the top operation platform and support ring. Device for material consolidation used in the device described above includes cylindrical shell, moving elements positioned concentrically at the outer side of shell and moved vertically by hydraulic cylinders mounted on the shell. Shell wall features vertical slots through which mobile working elements enter the shell space, and number of slots matches number of mobile elements. Each working element is connected by a spring to respective mobile element by rotation axle, unloading openings are made in the bottom shell part to push material from the shell space with a conical bottom for material consolidation inside a soft container. Method of filling is implemented by consolidation device described above. A container is put on the bottom platform, its upper edge attached to lifting lugs, then hydraulic cylinders bring lower ends of clamping levers together through the support ring to enter loading neck of container, top platform is lowered inside the container, clamping levers are opened and tilt in joints thus spreading the container, straightening folds and making the container into work form. Elastic housing mounted on levers and platform ensures sealing of loading process and prevents dust emission to air; soft container is filled with material and consolidated. EFFECT: increased container loading rate due to material consolidation without additional operations of removal of remaining air, and enhanced tightness of filled container. 7 cl, 4 dwg
The technical field Declared a group of inventions refers to packing equipment, namely to a method of packing of loose materials in soft containers of various sizes, and can be used in chemical, food, cement and other industries. The level of technology The prior art widely known application of different types of devices to boot soft containers such as, for example, bags, various kinds of bulk material. At the same time using different technologies filling with the subsequent removal of air, vibration etc. From a patent EN 2103204 C1, 27.01.1998, WV 1/28 known for packing of loose materials in soft containers, including the fixation of the container on the boot pipe, swelling of the container by filing in the air, filling the container material with suction suction of the dust air, eat container with nozzle, with the filling of the container material initially carried out at the open suction tract without draught of air in it, and the suction suction produce after filling of the container on 0,25-0,30 its depth, and after removal of the container involved in its formoustoychivosti defending. The disadvantage of this solution is the need of removal of air and subsequent sedimentation container. In addition, this method does not allow for tightness at filling of the container, and generated when filling out the dust is emitted into the atmosphere. From the patent RU 2376218 C2, 20.12.2009, WV 1/28 a device for dustless loading of bulk materials in soft containers containing bunker equipped with feeder with the drive attached to the bottom flange of the feeder frame with a feed chute, a duct for removal of dust, made in the form of annular channel formed fixed under the frame to its lower surface of the pipe, which covers the boot estrus, and flexible suspension, while the pipe is equipped with hatches with built in them, filtering elements and devices for their regeneration in the form of contact with the filtering elements grids attached to them plates, resulting in fluctuations in the grid. The advantage of this device is dust free download bulk material. However, the design of labour-intensive manufacturing and the need for many separate elements, providing for filtration and dust removal. From a patent for useful model RU 55736 U1, 27.08.2006, WV 1/00 a device for filling of soft containers of bulk material, which contains the boot sleeve, coupled with a loading pipe embedded in the upper wall of a cylindrical body executed with a flange at the bottom contains a device for fastening the soft neck of the container and a device for interrupting supply bulk materials, characterized in that it additionally contains a coaxially mounted inside the cylindrical body, the hopper, the cavity of which is connected with the cavity of the loading branch pipe, made in the form of a truncated cone, aiming for the top down, at the bottom which set the device to interrupt the supply bulk materials, also contains a device for keeping the walls a soft container, vibration table to install the soft container and channel sampling of air introduced into the cavity between the cylindrical and conical surfaces of cylindrical body and the loading bunker, respectively. The disadvantage of this device is the use of additional operations vibration compaction of granular material in the container and low integrity, leading to the emission of dust. From the author's certificate SU 1712247 A1, 15.02.1992, WV 1/32 a device for filling large bags of loose material containing water pipe, the first additional pipe, the second additional pipe with a drum in the lower part, placed outside the filling pipe-coaxial him and mounted with the possibility of reciprocal vertical movement, and mounted on a valve cone shell. A device for fixing and fastening of a bag is on the ring and contains two diametrically posted by spring-loaded plate with vertical slits, and pressure plates, acting on the pneumatic cylinder. The disadvantage of this device is its lack of integrity and complexity. From patent US 7231947 B2, 19.06.2007, WV 1/28 known system of processing of bulk material, its filling into containers, including the means to supply bulk materials, means for the maintenance of the container with a mouth for backfill material, pneumatic devices for supply bulk materials, means of distribution of bulk material. The disadvantage of this source is also a difficulty in conducting loading operations, complex mechanisms, low integrity. The present invention is to create a simple, rapid and technologically advanced method of loading of soft containers of bulk material, which excludes the use of complex and additional mechanisms to fill them. Disclosure of the invention The problem is solved due to the fact that the device for filling of soft containers of bulk material, according to the invention, includes support ring and the upper platform, located coaxially one from another at a distance from each other, and made to move in a vertical plane with the help of lifting mechanism, with the support ring and the upper platform is connected via a concentric located elastic elements and at least three pairs of different size clamping levers, and different levers in each pair its one ends are connected among themselves by means of a hinge, connected, in turn, with the top deck, and the second end of each of the smaller levers hinged to support ring; the device also contains a hydraulic cylinders spaced concentric support ring and acting through his clamping levers; elastic casing, one end of which is fixed on the top platform, and the second is at the lower end of each shoulder greater leverage; in addition, the device includes lower support platform for the location of her soft container; a device for compaction of granular material, made with the possibility of vertical aligned movement inside the upper platform and support ring. It is advisable to lower platform was associated with weight mechanism. The problem is solved and also due to the fact that the device for compaction of granular material used in the device for filling of soft containers, according to the invention, contains a cylindrical body, moving elements, concentrically located on the outside of the housing and executed with the possibility of vertical travel by hydraulic cylinders, fixed to the body; in the chassis is made of vertical grooves, through which the body cavity includes movable working bodies, the number of which corresponds to the number of moving parts, with each working body attached to the corresponding rolling item using the rotary axis and a spring-loaded to the control; in the lower part of the case is made outlet openings to push the bulk material out of the body cavity, bottom is made in the form of a cone, for compaction of granular material inside the soft container. In a preferred embodiment of the number of moving parts and their respective working bodies of at least four. Preferably, mobile elements and their respective working bodies were located symmetrically on the outer surface of the hull. The task within the object “method”, is due to the fact that the method of filling the containers with loose with a device for filling of soft containers, and also when using the device for sealing of the bulk material, according to the invention, on a lower platform stack soft container, the upper edge of which is fixed for lifting loops, then, with the help of hydraulic cylinders through the support ring affect clamping levers, bringing together their lower ends for passage in a loading mouth of the container; then put the top platform inside the container, plant clamping levers that, deviating in the joints, stretch the container, smoothing wrinkles and giving it a working form, with elastic casing, secured on the lever and the platform provides the tightness of the boot process and eliminates the emission of dust into the atmosphere; next, make the filling soft container bulk solids with its seal with the help of a sealing device that vertically or coaxially move through the upper platform and the support ring inside the container, while working bodies sealing device when driving mobile elements up pressed against the inner wall of his body, providing the passage of the bulk material, and a downward - take the opposite position blocking the cross-section of the body, thereby pushing the bulk material out of the body cavity via the outlet openings and condensing it inside the cavity container using conical bottom; and in the process of container filling device to seal synchronously with the upper platform raised above the level of the compacted bulk material, and the operation of the seal again to a full container load; after full loading soft container, the top platform with a device for sealing up, replace the filled container is empty, and the cycle of repeat operations. Control download FIBCs on weight mechanism. The technical result of the alleged group of inventions is to increase the degree of loading of containers at the expense of maximum compaction of granular material, without additional surgery to remove residual air (de-aeration), as well as increasing the degree of tightness in their filling. Brief description of drawings The invention is illustrated by drawings, where: Figure 1 shows the design of the device for filling of soft containers of bulk material (General view). Figure 3 - General view of the device for sealing of the bulk material. Figure 4 - section a-a in figure 3. The implementation of the invention The startup device of soft containers is in the working state the following. Support ring 12 and upper (working) platform 9 are aligned with one another and at a distance from each other, and made to move in a vertical plane with the help of lifting mechanism 1. Upper platform 9 raised by hoist 1 on a given height corresponding to the height of soft container). The cylinders 11, acting through the ring 12, and through concentric located elastic elements, which are applied spring 10, rejects pressure release levers open 4, made of different size, inward to ensure passage in a loading mouth of soft containers of 6 different sizes. On the lower reference platform) 7 fit the container 6 and is fixed for the lifting loops 5. Then the upper platform 9 falls into the container 6. Pressure release levers open 4 divorce, deviating in the hinges 2 under the influence of the cylinders 11 and rings 12, stretch the container 6, smoothing wrinkles and giving it a working form. Elastic casing 3, sealed upper end on the platform 9 and the lower the leverage 4, is used to ensure tightness of the boot process and exclusion of dust emissions to the atmosphere. After completion of these operations is filled with a soft container 6 granular material with seal, using the device, shown in figure 3, which has the ability vertical axial displacement within the working platform 9 and rings 12. In figure 2 the dotted outline 13 boot device relative to the bearing rings and working platform. The sealing device contains a cylindrical body 14, movable items 15, concentrically located on the outside of the case of 14 and executed with the possibility of vertical travel by hydraulic cylinders 16, fixed to the body 14. In the wall of the case is made of vertical grooves 17 that the body cavity 14 are four mobile working body of 18, the number of which corresponds to the number of moving parts 15. Each working body of 18 attached to the corresponding rolling element 15 using the rotary axis 19 and spring-loaded 20 to this element. In the lower part of the case is made discharge port 22 to push the bulk material out of the body cavity 14, 21 bottom of which is made in the form of a cone for compaction of granular material inside the soft container. Bulk cargo by gravity, gravitational comes through inside the body cavity 14 until its completion. After that, turn actuator cylinder 16, causing moving parts 15 with located on them working bodies 18 spring 20. Working bodies of 18 when moving moving parts 15 up pressed against the inside wall of the housing 14, ensuring the passage of the bulk material, and the motion moving parts 15 down - take the opposite position blocking the cross-section of the case of 14, thereby pushing the cargo out of the body cavity 14 through discharge port 22, which is in its bottom part, and condensing bulk material inside the cavity soft container. For this is the bottom of the boot device 21, made in the form of a cone. In the process of container filling device for sealing synchronously with the top (working) platform 9, rises above the level of the compacted bulk material, and the compact operation is repeated until the full container load, the load control is performed by weight mechanism 8. After full loading soft container platform 9 rises, loaded container is replaced by empty and the cycle of operations is repeated. Due to the fact that the container is not saturated with compressed air and that of bulk cargo "squeezed out" of the device for sealing, not falls by gravity from the height, provides a significant reduction in the emission of dust into the atmosphere, leading to a decrease in energy costs for dust suppression. 1. The device for filling of soft containers of bulk material, which is characterized by the fact that contains the support ring and the upper platform, located coaxially one from another at a distance from each other, and made to move in a vertical plane with the help of lifting mechanism, with the support ring and the upper platform is connected via a concentric located elastic elements and at least three different-sized shoulders clamping levers, and the shoulders of each of the levers one ends are connected among themselves by means of hinge associated in turn with the upper platform, and the second end of a smaller shoulder of each of the levers hinged to support ring, the device also contains a hydraulic cylinders spaced concentric support ring and acting through his pressure release levers open, flexible casing, one end of which is fixed on the top platform, and the second is at the lower end of larger shoulder of each of leverage, lower support platform for the location of her soft container, the device for sealing of the bulk material, made with the possibility of vertical aligned movement inside working the upper platform and support ring. 2. The device of claim 1, characterized in that the lower deck is associated with weight mechanism. 3. The device for compaction of granular material used in the device for filling of soft containers according to claim 1, characterized in that it contains a cylindrical body, moving elements, concentrically located on the outside of the housing and executed with the possibility of vertical travel by hydraulic cylinders attached to the body; in the chassis is made of vertical grooves, through which the body cavity are mobile workers authorities, the number of which corresponds to the number of moving parts, with each working body attached to the corresponding rolling item using the rotary axis and a spring-loaded to the control; in the lower part of the case is made outlet openings to push the bulk material out of the body cavity, bottom is made in the form of a cone for compaction of granular material inside the soft container. 4. The device according to claim 3, characterized by the fact that the number of mobile elements and their respective working bodies of at least four. 5. The device according to claim 3, characterized by the fact that mobile elements and their respective working bodies were located symmetrically on the external surface of the casing. 6. Method of filling-soft containers of bulk material by means of sealing device according to claim 3, characterized by the fact that on a lower platform stack soft container, the top edge of which is fixed for lifting loops, then, with the help of hydraulic cylinders, through the support ring, affect clamping levers, bringing together their lower ends to ensure passage in a loading mouth of the container; then put the top the platform inside the container, plant clamping levers that, deviating in the joints, stretch the container, smoothing wrinkles and giving it a working form, with elastic casing, secured on the lever and the platform provides the tightness of the boot process and eliminates the emission of dust into the atmosphere; next, make the filling of soft containers of bulk material with its seal with the help of a sealing device that vertically or coaxially move through the upper platform and the support ring inside the container, while working bodies sealing device when driving mobile elements up pressed against the inner wall of his body, providing the passage of the bulk material, and a downward - take the opposite position blocking the cross-section of the body, thereby pushing the bulk material out of the body cavity via the outlet openings and condensing it inside the cavity of the container with taper bottom; and in the process of container filling device to seal synchronously with the upper platform raised above the level of the compacted bulk material, and the operation seal repeat before full loading of the container; the full download soft container, the top platform with a device for sealing up, replace the filled container is empty, and the cycle of repeat operations. 7. The method of claim 6, characterized by the fact that control the boot FIBCs on weight mechanism.
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