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Method for light-emitting surface manufacturing and lighting unit for method realization. RU patent 2510824.

Method for light-emitting surface manufacturing and lighting unit for method realization. RU patent 2510824.
IPC classes for russian patent Method for light-emitting surface manufacturing and lighting unit for method realization. RU patent 2510824. (RU 2510824):

F21S8/00 - Lighting devices intended for fixed installation (F21S0009000000, F21S0010000000 take precedence;using a string or strip oflight sources F21S0004000000)
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FIELD: electricity.

SUBSTANCE: method for light-emitting surface manufacturing and lighting unit for method realization are referred to light engineering and namely to light-emitting diode lighting facilities purposed for design of external and internal lighting. Method for light-emitting surface manufacturing includes operations of radiation flow generation; shaping of the flow direction by light-reflecting structure; exposure to radiation of luminophore particles forming the first means for radiation flow conversion; exposure to radiation by light flux of the second means for radiation flow conversion, which is made of optically transparent material and equipped with means for dispersion. Lighting unit contains emitting source in blue and/or ultraviolet spectral range; the first means for radiation flow conversion equipped with luminophore particles; light-reflecting structure capable to change direction of emission; the second means for radiation flow conversion equipped with light-diffusing elements made of optically transparent material and having light-emitting surface.

EFFECT: improving colour consistence and brightness of light-emitting surface, decreasing thermal influence on luminophore and expansion of technological capabilities to construct lighting units.

6 cl, 8 dwg

 

The technical field.

The invention refers to the lighting equipment, namely to led lighting devices, designed to create external and internal lighting.

Prior art.

To improve ergonomic indicators of the lighting device shall not cause the blinding glare, sharp changes in brightness of a surface radiation, causing discomfort. The effect is a consequence of the high brightness of the light source and its small angular size. Most often, this problem is solved by means of radiation scattering by various means, often combining both protective and decorative features and functions of the scattering of light. High brightness high-power LEDs associated with the release of heat energy produced in the course of nonradiative recombination of electrons and affects the stability of the emissivity of the crystal (Festubert, "LEDs", M FIZMATLIT, 2008, p.58-59) and on the phosphor placed in the immediate vicinity. Exceeding the permissible heat load leads to temperature extinguishing and phosphor degradation and lifetime (http://ru.wikipedia.org/wiki/Luminescence).

Another way of solving this problem is the distribution of primary radiation over a vast light-emitting surface, surface brightness which does not cause discomfort, is sufficient to create a standard lighting level and allows you to create operating temperatures for the components of the lighting device.

The known method create a large light-emitting surface, including the generation of the light flux radiation source that contains ultraviolet component; the impact of this flow on phosphor particles, the bearer of which is the inner surface of the ellipsoidal shell made of optically transparent material; phosphor conversion of ultraviolet radiation into visible light red region of the spectrum; the direct radiation and converted flows radiation from the external surface of the shell (Tshwanetse and others, "Electric light sources, Gosenergoizdat", Moscow, 1957, s).

There is a method is similar to the invention of the signs and describes the work of the mercury discharge lamps with a fixed color. The use of phosphor particles associated with the shell caused the need of correction of radiation spectrum. The shape of the shell, which is a carrier of phosphor particles, due to the need to reduce thermal effects of radiation source on the structural elements of the lamp, in particular, on the phosphor and the glass shell. The known method is energy - and time-consuming process, besides involving hazardous operations dosing of mercury in the container of gas-discharge light source.

Known way to create a large light-emitting surface, including the generation of radiation flux set single sources, each of which directs the radiation flux in the solid angle; the impact of this flow on the surface feature fluorescent coating deposited on the plate of the optically transparent material; conversion wavelength part of the radiation phosphor; radiation and direct converted flows a source of radiation from the surface dS plate; integrating elementary light streams from the entire light emitting surface S plate (patent RF №2301475, IPC 01J 63/06, publ. 20.06.2007).

Known solution is aimed at creating a uniform brightness of vast, flat surface. As a single source of radiation in a decision to use the led. Scattering of radiation led happens in the phosphor layer, the area irradiated surface dS which is determined by the solid angle dQ. And after scattering of incident radiation surface brightness site dS remains uneven and decreases as the distance from the optical axis of the led, which leads to uneven luminosity of light-emitting surface S. Preliminary adjustment of the distribution of the radiation flux through the lens increases the cost of LEDs, and complexity of the production of lighting devices and not always economically justified.

A device to create a large light-emitting surface, containing case; source radiation, placed inside the body; plate of optically transparent material, placed in front of a light source and is equipped with a phosphor coating (RF patent №2301475, IPC 01J 63/06, publ. 20.06.2007).

A shortcoming of this solution is the inequality in the luminosity of light-emitting surface due to decreasing brightness as the distance from the axis of the beam incident on the irradiated surface. In addition, plate, significantly limits the possible applications of the known device.

Known patent that describes the light emitting device that includes an led light source ultraviolet region of the spectrum and planar body, made of optically transparent resin containing distributed particles phosphor and light gathering substances together with the light of inorganic particles (RF patent №2319063, IPC F21V 9/00, publ. 10.06.2006).

By virtue of the known solution is, invisible to the observer of the radiation source. The disadvantage of this solution is possible to note the constructive complexity of multicomponent panel, which manufacturing is a complex technical problem and, most likely, which is expensive product. In addition, declared in the description power light 15,5 CD/m 2 is manifestly insufficient for creating lighting devices intended for General lighting.

A device for General and local lighting, containing LEDs ultraviolet radiation, located on the axis optically transparent tube on the surface of which is coated with the layer of phosphor converts the invisible radiation in visible light (patent № JP 2002133910, MKI F21S 8/04, published 10.05.2002).

A shortcoming of this solution is the placement of the sources of radiation in a narrow closed at the ends of the pipe, which limits the choice of the form of light-emitting surface.

In addition, from the LEDs in the pipe is difficult to remove heat and overheating of LEDs reduces their svetoizluchateli ability. Most likely there is a construction designed to use low-power LEDs and not able to create the light level required for General lighting.

Famous lighting system, containing a body, means of connection to the power supply; the number of light-emitting diodes are installed inside the case and emitting a wavelength of the excitation of phosphor, sensitive to ultraviolet region of the electromagnetic spectrum; conversion tool voltage for use of these light-emitting diodes; transparent plate with internal surface and coated with phosphor, through which passes a Horny phosphor light visible to the naked eye (US patent №6068383, MKI F21S 8/04, publ. 30.05.2000).

The disadvantage of analog are the loss of luminous flux emitted by the led in the hand from the optical axis, and non-uniform luminance of the light emitting surface due to decreasing brightness incident exposed the shallowness of the luminous flux as the distance from the optical axis and the lack of alignment of the surface brightness light emitting surface and color of a luminescence.

The technical result of the invention is increasing the uniformity of color and brightness light emitting surfaces, reduction of thermal effects on phosphor and expansion of technological possibilities for designing lighting devices.

The method of creating light-emitting surface characterized by the following set of essential features:

The method of creating light-emitting surface, including the generation of the light flux radiation source; exposure to this thread first conversion tool radiation, made in the form of particles phosphor, whose carrier is the membrane that covers the radiation source and made of optically transparent material, wherein converted phosphor radiation diffuse the second conversion tool radiation, made in the form of light-scattering elements, placed inside or on surface plate, made of optically transparent material, and as light-emitting surface of the external side of this plate.

The lighting device that realizes a method of creating light-emitting surface is characterized by the following set of essential features:

The lighting device containing at least one source of radiation; the first conversion tool radiation formed by the phosphor particles placed on the shell, made of optically transparent material, wherein equipped with reflective structure, installed with the possibility of the formation of the radiation of the first conversion tool radiation, the distance between the first conversion tool radiation and reflective structure does not exceed 40 mm; the second conversion tool radiation, made in the form light-scattering elements, placed inside or on the surface of plates of optically transparent material that is installed so that the distance from the plate to the reflective structure does not exceed 50 mm, with as light-emitting surface used in the external side mentioned plate.

Under the essential feature formulated as "the first conversion tool radiation flux", in this invention means the combination of particles phosphor, spatial location of which is defined by the configuration details in volume or on the surface where these particles are contained.

- first conversion tool radiation consists of particles phosphor with the effect of the afterglow, which not only contribute to the alignment of the light flux, but also will allow to receive additional technical result in the form of emergency and evacuation lighting;

- the first conversion tool radiation placed on the surface and/or material optically transparent membrane that covers led emitter, which is the structural media first conversion tool radiation;

- sheath covering the led, made in the form of a hollow, three-dimensional shapes, thickness of which depends on the optical properties of the material and is determined with reference to the minimum possible losses of radiation flux and technological opportunities of manufacture, the optimal should consider the implementation of this option membrane in the form of a hemisphere or of a paraboloid of revolution;

- first conversion tool radiation flux included in the shell and installed at a distance h1 mm away from the retro-reflective structure, the value of which is chosen from the interval 0≤h1≤40, with the aim of leveling the brightness of border lands light spots by imposing light waves from neighboring radiation sources;

the second conversion tool radiation is made in the form of plate, inside or on one surface of which there is the light-scattering elements, and that simultaneously with the scattering of the light flux and performing light emitting function is protective the element of lighting devices;

- light-diffusing surface elements, made in the form of regularly recurring relief without sharp edges, for example, in the form of hemispheres;

- plate of the second conversion tool located at a distance of h2 from the first conversion tool radiation, the bearer of which is the transparent sheath, while h2 is not more than 50 mm, and the choice of distance with respect to these conditions allow to align the illumination surface of a plate and smooth over the differences in color radiation;

- reflective structure is formed by reflectors, equipped with a light-diffusing surface, each of which is placed around one of the led emitters;

- reflective structure contains regularly spaced reflectors, the surface of which is deepened in charge, the led is situated in the specified deepening and equipped with first by means of conversion of radiation, and the second conversion tool radiation made in the form of plates, installed at the distance H from the Board, the value of which does not exceed 50 mm;

- surface reflector is made tapered, as her guide is an n-gon, where 4 < = n≤is nite;

- guide reflectors selected in the form of an equilateral quadrangle, or hexagon, or circle that is technologically the most convenient option of reflective design patterns;

- led emitters grouped in linear clusters, equipped with linear reflectors, forming reflective structure while performing cluster line allows to extend possible embodiments of the invention and to improve the manufacturability of designs;

- linear reflector has keystone, parabolic, or semicircular profile that is technologically the most convenient option construction reflective structure if the led emitters in the form of linear clusters.

The invention is illustrated by the following graphic materials illustrating the method of creating light-emitting surface and ways of realization of the method under specific lighting devices:

figure 1 shows the scheme of creation of light-emitting surface in the event of placement of the first conversion tool radiation in the shell shape close to the plane;

figure 2 shows the scheme of creation of light-emitting surface in the event of placement of the first conversion tool radiation in the bulk optically transparent sheath;

figure 3 shows a fragment of the top view of the lighting device, scheme of which is shown in figure 1, reflecting the structure of which is formed by reflectors in the form of an equilateral sided pyramid;

figure 4 shows a fragment of the top view lighting devices, shown in figure 2, reflecting the structure of which is formed by reflectors in the form of a right circular cone;

figure 5 shows the top view of the lighting device with linear clusters of LEDs and reflective structure in the form of linear reflectors;

on 6 shows the top view of the lighting device with linear cluster LEDs, prisoners in the three-dimensional shell and reflective structure in the form of linear reflectors;

7 shows a side view version of lighting devices containing reflectors placed in the grooves of the card around led emitters.

A brief description of the drawings.

The lighting device (figure 2) contains led emitter 1, placed on Board 2, the first conversion tool radiation particle phosphor 5 (not shown in figure 2), the prisoners in a material of the shell 4 covering the led source 1; reflective structure 3; the second conversion tool radiation in the form of plates 6, placed at the distance H from the reflective structure 3, equipped with a structured surface 7.

The lighting device (figure 3), which realizes the method of creating light-emitting surface, shown in scheme 1 contains led emitter 1, implemented in the form of, for example, semiconductor crystals, mounted on Board 2. Placed in the course of conversion of radiation flux reflective structure 3 containing reflectors 9 each group of radiation sources 1; optically transparent membrane 4, equipped with the first conversion tool radiation in the form of particles phosphor (not shown in figure 3); light-scattering plate 6, with light-emitting surface 7, equipped with a regularly recurring relief.

The lighting unit (figure 4), which realizes the method of creating light-emitting surface, shown in the diagram of figure 2, contains the led emitters (not shown in figure 4), mounted on the Board (not shown in figure 4) and posted on the go conversion of radiation flux: optically transparent membrane 4, provided with a phosphor particles (nafig not shown); reflective structure 3 containing reflectors 9 for each shell 4; light-scattering plate 6, with light-emitting surface 7, supplied regularly duplicate relief.

The lighting device (figure 5), which realizes the method of creating light-emitting surface scheme 1 contains led emitters 1 grouped as linear clusters, mounted on Board 2 and is equipped with reflective structure 3, containing the line reflectors 9, placed along the corresponding linear clusters led emitters 1. Further in the radiation flux posted: optically transparent sheath 4 with phosphor particles (figure 5 not shown), covering clusters of LEDs 1, and light-scattering plate 6, with light-emitting surface 7, equipped with a regularly recurring relief.

The lighting device (6)that implements the method of creating light-emitting surface, shown in the diagram of figure 2, contains the led emitters (figure 6 not shown), posted on the boards (figure 6 not shown) in the cavity optically transparent sheath 4, including the first conversion tool radiation shell - particles phosphor (figure 6 not shown). The group of the 4 shells placed on one line and is equipped with linear reflectors 9 reflective structure 3 along the corresponding row of 4 shells. Further in the reflected from the surface of reflectors 9 of radiation flux installed light-scattering plate 6, with light-emitting surface 7, equipped with a regularly recurring relief.

Another option lighting unit that implements the method of creating light-emitting surface, shown in Fig.7.

Reflective structure 3 includes regularly spaced reflectors 9, the surface of each of which is deepened in charge 2; the first conversion tool radiation-particles phosphor 5 inside or on the surface of the shell 4, placed at the distance h3 no more than 40 mm from the surface reflective structure 3. The second conversion tool radiation, made in the form of light-scattering plate 6, placed at a distance from h2 shell 4, while h2 is not more than 50 mm

Industrial applicability

Parts and components for lighting devices can be made by known methods. The information contained in the description sufficient to understand the specialist of the operating principle and design of devices that implement ways to create light-emitting surface.

1. The method of creating light-emitting surface, including the generation of the light flux radiation source; exposure to these the flow of the first conversion tool radiation, made in the form of particles phosphor placed on the shell covering the radiation source is made of optically transparent material, wherein converted phosphor radiation diffuse the second conversion tool radiation, made in the form of light-scattering elements, placed inside or on the surface of the plates, made of optically transparent material, and as light-emitting surface of the external side of this plate.

2. The lighting device containing at least one source of radiation; the first conversion tool radiation formed by the phosphor particles placed on the shell, made of optically transparent material, wherein equipped reflective structure, installed with the possibility of the formation of the radiation of the first conversion tool radiation, the distance between the first conversion tool radiation and reflective structure does not exceed 40 mm; the second conversion tool radiation, made in the form of light-scattering elements, placed inside or on the surface of plates of optically transparent material that is installed so that the distance from the plate to the reflective structure does not exceed 50 mm, with as light-emitting surface used the external side mentioned the plate.

3. The lighting device according to claim 2, characterized in that the first conversion tool radiation contains particles phosphor with the effect of the afterglow.

4. The lighting device according to claim 2, characterized in that the shell is made in the form of a hollow three-dimensional shapes, for example, in the form of a hemisphere or paraboloid;

5. The lighting device according to claim 2, characterized in that reflective structure contains regularly spaced lights, surface each of which deepened in charge.

6. The lighting device according to claim 2, characterized in that the led emitters grouped in linear clusters, each of which with total linear reflector.

 

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