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Method of extracting rare-earth elements from wet-process phosphoric acid

IPC classes for russian patent Method of extracting rare-earth elements from wet-process phosphoric acid (RU 2509169):
C22B59/00 - Obtaining rare earth metals
C22B3/20 - Treatment or purification of solutions, e.g. obtained by leaching (C22B0003180000 takes precedence);;
C01F17/00 - Compounds of the rare-earth metals, i.e. scandium, yttrium, lanthanum, or the group of the lanthanides
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FIELD: chemistry.

SUBSTANCE: invention relates to methods of extracting a concentrate of rare-earth elements from wet-process phosphoric acid, which is obtained in a dihydrate process of treating an apatite concentrate, and can be used in industry. Wet-process phosphoric acid heated to 65-80°C, which contains rare-earth elements and fluorine, aluminium, titanium and iron impurities, is mixed with ammonia in an amount which ensures the molar ratio NH3:P2O5=(0.2-1.0):1. Ammonium fluoride is then added to the acid in amount of 20-30 g/l to obtain a suspension and transfer the main part of rare-earth elements and part of the impurity components into the precipitate. The precipitate of the rare-earth element concentrate is separated from the phosphoric acid solution.

EFFECT: extracting rare-earth elements with low consumption of the fluorine-containing precipitation agent, which simplifies further processing of the phosphoric acid solution into mineral fertiliser.

3 cl, 9 tbl, 4 ex

 

The invention relates to a method of allocating concentrate rare earth elements from wet-process phosphoric acid obtained in digitatum processing of Apatite concentrate, and can be used in the chemical industry.

During the processing of Apatite concentrate, containing about 1 wt.% oxides of rare earth elements (REE), phosphoric acid (EPA) is widely used sulfuric acid method, which is implemented in industry as palpitates or digitalneho processes. In digitatum process up to 25% of REE phosphate rock goes in wet-process phosphoric acid, while the total content of REE in the acid is about 1.1-1.4 g/l compared to the original Apatite concentrate the amount of REE enriched in yttrium and REE moderate and severe groups. This makes EPA digitalneho process especially attractive for REE extraction. However, the known methods for extracting inherent disadvantages.

The method for extracting rare earth elements from wet-process phosphoric acid (see path 2381178, IPC C01F 17/00, SW 25/237 (2006.01), 2010), including the introduction at a temperature of 65-80°C in the circulating phosphoric acid with a concentration 31,0-38.5 wt.% compounds of sodium in an amount to provide its content in the purified phosphoric acid 5-10 g/l in terms of n is Na 2O. as compounds of sodium are using him carbonate, sulfate or chloride. The precipitate of crystals of sodium fluorosilicate preparation of Na2SiF6separated by filtering from the purified phosphoric acid, give it the sulfuric acid to provide a concentration of 10-15 wt.% and incubated the mixture of acids within 1-5 hours with the crystallization of the precipitate of the double sulphates REE and sodium. The precipitate was separated by filtration from the acid solution and washed with sulfuric acid with a concentration of not less than 36%. The method extracts the 72,9-87,7% of rare-earth elements, including yttrium yttrium and REE groups, in the form of a double sulfate with sodium.

This method is characterized by insufficiently high extraction of rare-earth elements, including yttrium and REE, yttrium group, is a multistage and long lasting, due to the need to pre-precipitate of sodium fluorosilicate preparation and conduct of the two crystallization and filtration. This leads to increased energy consumption and increasing the number of units of the equipment used. The method does not allow to extract REE production of phosphoric acid, which is unacceptable to enter sulfuric acid. All this reduces the effectiveness of the method.

Known also adopted as a prototype, the method for extracting rare earth elements from wet-process phosphoric acid, with whom containing a series of REE and impurity components fluorine, aluminum, silicon, titanium and iron (see U.S. Pat. RF 2443630, IPC C01F 17/00 (2006.01), 2012), including introducing heated to 65-80°C EPA reagent-precipitator in the form of fluoride or byflorida of ammonia with the formation of the suspension and transfer the main part of the REE and part of the impurity components in the solid phase. When this reagent is injected into the precipitator acid concentration, which in terms of the fluoride ion is determined from the relation: A=n-(2,a1+1,9a2+1,a3+1,a4+0,348a5-a6), where a is the concentration of fluoride ion, g/l, n is the stoichiometry coefficient, n=1-3, a1and2and3and4, a5, a6- the initial concentration in the acid respectively Al2O3, SiO2, TiO2, Fe2O3, ΣLn2O3and fluorine, g/l Suspension was incubated for up to 1 h, after which the sediment REE concentrate is separated from the phosphoric acid solution by filtration and washed with water. The method provides recovery into concentrate 85,4-97,0% REE at a flow rate of fluoride ion, respectively, 19,3 and 57.9 g/l By a known method retrieves 68,2-96.4% of yttrium and REE, yttrium group.

The disadvantage of this method is that a high recovery of REE is provided with increased flow containing the fluoride ion reagent-precipitator. Because sediment REE concentrate passes a relatively small part of the in troduction the military fluorine, then after separation of the REE concentrate from the phosphate solution before further use of the solution, you must remove the main part of fluorine. All this reduces the effectiveness of the method.

The present invention is directed to the achievement of the technical result consists in increasing the efficiency of the method by providing a high degree of REE extraction under reduced reagent consumption-precipitator.

The technical result is achieved in that in the method for extracting rare earth elements from wet-process phosphoric acid containing REE and impurity fluorine, aluminum, titanium and iron, including the introduction of heated acid reagent-precipitator in the form of ammonium fluoride with the formation of the suspension and transfer the main part of the REE and part of the impurity components in the sludge and the sludge separation of REE phosphate from solution according to the invention, before the introduction of ammonium fluoride in the acid injected ammonia in an amount to provide a molar ratio of NH3:P2O5=(0,2-1,0):1.

The achievement of the technical result is driven by the fact that the ammonium fluoride is injected in the amount of 20-30 g/l

The achievement of the technical result also contributes to the fact that ammonia is introduced into the acid in an amount to provide a molar ratio of NH3:P2O5=(0.4 to 0.5):1.

The essential features for the run of the invention, determine the scope of the requested legal protection and sufficient to obtain the above-mentioned technical result function and correlate with the results as follows.

Introduction to wet-process phosphoric acid with ammonia at a molar ratio of NH3:P2O5=(0,2-1,0):1 before the introduction of ammonium fluoride leads to partial neutralization of the acid, providing a high degree of REE extraction under reduced reagent consumption-precipitator - ammonium fluoride and has no impact on subsequent processing of phosphate solution of mono - ammonium dihydrophosphate. The effect of neutralization of ammonia on the efficiency of extraction of REE concentrate is determined by the fact that, as research has shown, most REE, mainly cerium group, not deposited in the form of fluorides of rare-earth elements, and as containing REE, fluorine and ammonium group of the compounds of complex structure, less soluble in phosphate solutions than the fluorides of rare-earth elements.

The molar ratio of NH3:P2O5less than 0.2 leads to a decrease of REE extraction in rare earth concentrate, and the molar ratio of NH3:P2O5more than 1 does not increase the extraction of REE rare earth concentrate, but increases the viscosity of the solution, making it difficult filtration separation of rare earth concentrate.

The combination of Visayas is the R characteristics are necessary and sufficient to achieve the technical result of the invention, bringing a high degree of REE extraction under reduced reagent consumption-precipitator, which increases the efficiency of the method.

In some cases, of the preferred embodiment of the invention, the following operational parameters.

Introduction to the heated acid reagent-precipitator in the form of ammonium fluoride leads to the formation of the suspension and the translation of the main part of REE and part of the impurity components in the sediment. The introduction of ammonium fluoride in the amount of 20-30 g/l, which corresponds to 10.3 to 15.4 g/l of fluoride ion, provides at a reduced flow precipitator high recovery of REE in the precipitate of rare earth concentrate. To produce a well filterable precipitate is possible to extract suspension for 0.5 to 0.8 hours.

Reducing consumption of ammonium fluoride less than 20 g/l leads to a decrease of REE extraction, especially REE moderate and severe groups. Increased consumption of ammonium fluoride more than 30 g/l does not increase the extraction of REE rare earth concentrate, but leads to unnecessary increase of the flow rate of the reagent-precipitator and complicates the removal of fluoride during subsequent processing phosphate solution on mineral fertilizers.

The introduction of ammonia to the acid in an amount corresponding to the molar ratio of NH3:P2O5=(0.4 to 0.5):1, as shown by research, provides the most complete extraction of all REE in red is Zemelny concentrate.

The above private features of the invention allow a method to optimally from the point of view of providing a high degree of REE extraction under reduced reagent consumption-precipitator.

Example 1. Take 1 l of EPA with a concentration of 38 wt.% and a density of 1.26 g/cm3. Content 100% H3PO4is 1260·0,38=478,8, the Content of REE and major impurity components are shown in Table 1.

Table 1
Content, mg/l
Y2O3 La2O3 Ce2O3 Pr2O3 Nd2O3 Sm2O3 Eu2O3 Gd2O3
150,9 221,6 440,5 52,5 200,7 20,2 6,3 35,5
Tb2O3 Dy2O3 Ho2O3 Er2O3 Tm2O3 Yb2O3 Lu2O3 ΣTr2O3
2,62 13,42 of 2.21 5,43 0,6 3,13 0,37 1155,9
Content, g/l
Na2O MgO CaO Al2O3 TiO2 Fe2O3 F
2,73 1,40 1,72 2,56 1,20 2,82 of 5.75

Heated to 65°C EPA injected ammonia in the number 0,011 standards. m3(8,35 g), which corresponds to the molar ratio of NH3:P2O5=0,2. After this acid is administered 20 g/l of reagent-precipitator in the form of ammonium fluoride (10.3 g/l of fluoride ion) with the formation of the suspension and transfer the main part of the REE and part of the impurity components in the sediment. The precipitate was separated from the phosphoric acid solution by filtration. The component content in the phosphate solution are shown in Table 2, and removing the precipitated REE and major impurity components in Table 3.

Table 2
Content, mg/l
Y2O3 La2O3 Ce2O3 Pr2O3 Nd2O3 Sm2O3 Eu2O3 8,4 1,55 equal to 4.97 0,83 3,97 2,31 0,86 3,00
Tb2O3 Dy2O3 Ho2O3 Er2O3 Tm2O3 Yb2O3 Lu2O3 ΣTr2O3
0,57 3,59 0,71 1,97 0,27 1,69 0,24 34,9
Content, g/l
Na2O MgO CaO Al2O3 TiO2 Fe2O3 F
2,092 0,548 0,759 0,587 1,332 2,400 of 13.75

Table 3
Removing precipitates %
Y La CE Pr Nd Sm Eu Gd Tb Dy But
94,0 99,2 98,7 of 98.2 97,9 92,9 91,5 to 92.1 87,2 83,9 81,1
Er Tm Yb Lu ΣTr Na Mg Ca Al Ti Fe
78,8 73,2 69,0 60,0 96,8 10,8 50,3 75,5 77,9 15,4 11,2

The degree of REE extraction from EPA in the sediment was 96.8%.

Example 2. Take 1 l of EPA with a concentration of 38 wt.% and a density of 1.26 g/cm3. The content of REE and major impurity components are shown in Table 1. Heated to 80°C EPA injected ammonia in the number of 0.022 standards. M3(16.7 g), which corresponds to the molar ratio of NH3:P2O5=0,4. After this, the acid is injected 30 g/l of reagent-precipitator in the form of ammonium fluoride (15,4 g/l of fluoride ion) with the formation of the suspension and transfer the main part of the REE and part of the impurity components in the sediment. The precipitate was separated from the phosphoric acid solution by filtration. The content component is in the phosphate solution are shown in Table 4, and removing the precipitated REE and major impurity components in Table 5.

Table 4
Content, mg/l
Y2O3 La2O3 CE2About3 Pr2O3 Nd2O3 Sm2O3 Eu2O3 Gd2O3
0,32 0,255 0,55 0,061 0,27 0,13 0,017 0,054
Tb2O3 Dy2O3 But2About3 Er2O3 Tm2O3 Yb2O3 Lu2O3 ΣTr2O3
0,007 being 0.036 0,006 0,016 0,002 0,018 0,003 1,75
Content, g/l
Na2O MgO CaO Al2O3 TiO2 Fe2O3 F
2,522 1,200 0,462 0,523 1,190 2,703 16,0
Table 5
Removing precipitates %
Y La CE Pr Nd Sm Eu Gd Tb Dy But
99,7 99,7 99,7 99,7 99,7 99,4 99,2 99,8 99,7 99,7 99,7
Er Tm Yb Lu ΣTr Na Mg Ca Al Ti Fe
99,7 99,7 99,4 99,2 99,8 7,7 14,3 73,2 79,5 0,8 4,1

The degree of REE extraction from EPA in sediment was 99.8%.

Example 3. Take 1 l of EPA with a concentration of 38 wt.% and a density of 1.26 g/cm3. The content of REE and major impurity components are shown in Table 1. Heated to 75°C EPA injected ammonia in the number 0,0275 standards. M3(20,9 g), which corresponds to the molar ratio of NH3:P2O5=0,5. After this, the acid is injected 25 g/l of reagent-precipitator in the form of ammonium fluoride (12.8 g/l of fluoride ion) with formation of a suspension, which was incubated for 0.7 hour. The precipitate, containing the main part of the REE and part of the impurity components, separate the phosphate from the solution by filtration. The component content in the phosphate solution are shown in Table 6, and extracted the e in the sediment REE and major impurity components in Table 7.

Table 6
Content, mg/l
Y2O3 La2O3 CE2About3 Pr2O3 Nd2O3 Sm2O3 Eu2O3 Gd2O3
1,26 1,55 5,12 0,60 2,45 0.63 0,19 0,61
Tb2O3 Dy2O3 Ho2O3 Er2O3 Tm2O3 Yb2O3 Lu2O3 ΣTr2O3
0,083 0,46 0,079 0,22 to 0.032 0,26 0,042 13,59
Content, g/l
Na2O MgO CaO Al2O3 TiO2 Fe2O3 F
2,541 1,271 0,667 0,673 1,198 2,745 12,4

Table 7
Removing precipitates %
Y La CE Pr Nd Sm Eu Gd Tb Dy But
99,2 99,3 98,8 the 98.9 98,8 96,9 97,0 98,3 96,8 96,6 96,4
Er Tm Yb Lu ΣTr Na Mg Ca Al Ti Fe
95,9 94,7 91,7 88,6 98,8 7,0 9,2 61,3 73,7 0,2 2,6

The degree of REE extraction of Afcv precipitate was 98,8%.

Example 4. Take 1 l of EPA with a concentration of 38 wt.% the density of 1.26 g/cm3. The content of REE and major impurity components are shown in Table 1. Heated to 70°C EPA injected ammonia in the number 0,055 standards. M3(41.8 g), which corresponds to the molar ratio of NH3:P2O5=1,0. After this acid is administered 20 g/l of reagent-precipitator in the form of ammonium fluoride (10.3 g/l of fluoride ion) with the formation of the suspension and transfer the main part of the REE and part of the impurity components in the sediment. The precipitate was separated from the phosphoric acid solution by filtration. The component content in the phosphate solution are shown in Table 8, and removing the precipitated REE and major impurity components in Table 9.

Table 8
Content, mg/l
Y2O3 La2O3 Ce2O3 Pr2O3 Nd2O3 Sm2O3 Eu2O3 Gd2O3
1,87 2,24 5,71 0,73 2,94 0,67 0,53 0,73
Tb2O3 Dy2O3 Ho2O3 Er2O3 Tm2O3 Yb2O3 Lu2O3 ΣTr2O3
0,092 0,51 0,094 0,33 0,006 0,63 0,097 17.36
Content, g/l
Na2O MgO CaO Alsub> 2O3 TiO2 Fe2O3 F
2,087 0,641 0,379 0,294 at 1,138 2,063 11,4

Table 9
Removing precipitates %
Y La CE Pr Nd Sm Eu Gd Tb Dy But
98,8 99,0 98,7 98,6 98,5 96,7 to 91.6 97,9 96,5 96,2 95,7
Er Tm Yb Lu ΣTr Na Mg Ca Al Ti Fe
93,9 99,0 79,9 73,8 98,5 23,6 54,2 78,0 88,5 10,4 26,8

The degree of REE extraction from EPA in the precipitate amounted to 98.5%. As seen from the above Examples, the method according to the invention provides extraction of REE concentrate to 96.8-99.8 per cent compared with 85.4-97,0% in the prototype. The proposed method reduces the consumption of fluorine-containing reagent precipitator from 19.3-to 57.9 g/l to 10.3 to 15.4 g/l in terms of the fluoride ion. Reducing consumption of fluorine-containing reagent precipitator provides a reduction in the content of fluorine in the phosphate solution, which simplifies the further processing. The inventive method is relatively simple and can be implemented based on standard equipment using ammonium fluoride, which can be obtained in digitatum process per the processing of Apatite concentrate. All this increases the efficiency of the method.

1. The method of extraction of rare earth elements (REE) from wet-process phosphoric acid containing REE and impurity fluorine, aluminum, titanium and iron, including the introduction of heated acid reagent-precipitator in the form of ammonium fluoride with the formation of the suspension and transfer the main part of the REE and part of the impurity components in the sludge and the sludge separation of REE phosphate from solution, characterized in that before the introduction of ammonium fluoride in the acid injected ammonia in an amount to provide a molar ratio of NH3:P2O5=(0,2-1,0):1.

2. The method according to claim 1, characterized in that the ammonium fluoride is injected in the amount of 20-30 g/l

3. The method according to claim 1, characterized in that the ammonia is introduced into the acid in an amount to provide a molar ratio of NH3:P2O5=(0.4 to 0.5):1.

 

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