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Processing method of black-shale ores with rare metals extracting. RU patent 2493272.

Processing method of black-shale ores with rare metals extracting. RU patent 2493272.
IPC classes for russian patent Processing method of black-shale ores with rare metals extracting. RU patent 2493272. (RU 2493272):

C22B60/02 - Obtaining thorium, uranium or other actinides
C22B59 - Obtaining rare earth metals
C22B34/34 - Obtaining molybdenum
C22B34/22 - Obtaining vanadium
C22B3/08 - Sulfuric acid
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Invention can be used for extraction, concentration and cleaning of molybdenum from companion elements (Fe3+, Cu2+, Zn2+, Ni2+, Co2+, Al3+, Sn4+, Sb3+, rare-earth elements3+, etc.) at processing of different liquid and solid molybdenum-containing wastes and middling products. Extraction method of molybdenum from diluted acid solutions containing companion elements of molybdenum involves molybdenum deposition in the form of its salt. Besides, deposition with molybdenum purification is performed in the form of its cesium salt of 12-molybdophosphoric acid containing the following: Cs3-xHxPMo12O40·nH2O (x=0-1, n=9-12). Deposition is performed at heating up to 40-80°C by subsequent addition of orthophosphate-ion in the form of soluble phosphate or orthophosphoric acid, strong acid, for example sulphuric acid or sodium hydroxide up to pH 1-3 and soluble cesium salt, including mother solutions obtained during leaching of pollucite.

FIELD: metallurgy.

SUBSTANCE: processing method of black-shale ores with rare metals extracting includes leaching of ore by sulphuric acid solution with dilution of rare metals. Leaching is performed in autoclave by sulphuric acid solution consisting of free and combined sulphuric acid with ratio of H2SO4(free):H2SO4(comb)=2:1, and containing 25-45 g/l of iron sulphate, 70-90 g/l of aluminium sulphate and 0.5 g/l of nitric acid. At that the process is performed under pressure in autoclave equal to 10-15 atm with mixing at temperature of 140-160°C in concentration range of general H2SO4(gen) equal to 350-450 g/l under pulp density S: L=1:0.7-0.9, preferably 1:0.8, under constant oxidation-reduction potential Eh in the system equal to 350-450 mV during 2-3 hours till residual concentration of free H2SO4(free) is within 45-75 g/l.

EFFECT: increasing break-down of ore and extraction of rare metals: vanadium, uranium, molybdenum and rare-earth elements, reducing consumption of acid and improving efficiency of autoclave volume usage.

1 tbl, 1 ex

 

The invention relates to the autoclave hydrometallurgy and can be used for extraction of rare metals from poor, resistant, ultra-dispersed ores.

Attempts fundamental approach to the development of theoretical bases and creation of a method of complex extraction of rare metals (vanadium, uranium, molybdenum, rare-earth elements) from the black schist ores were numerous. In the basis of the suggested ways laid the pyrometallurgical oxidative firing at temperatures 750-850°C. the Disadvantage of pyrometallurgical methods is to burn carbon formation of harmful gases and dust containing radioactive elements.

There is a method of direct leaching of rare metals from raw materials in solutions of acids, which use a variety of oxidants and complexation (Palant A.A. Direct extraction of vanadium concentrate. J. «Metals», №5, 1996). Introduction oxidants, with the redox potential of more than 330 mV, allows oxidize uranium, vanadium, molybdenum, and iron in the higher degrees of oxidation that well retrieved synthetic ionitami or mineral sorbents. The difference of the chemical properties of anionic forms of uranium, vanadium, molybdenum and phosphorus is low and does not allow to achieve a clear separation of elements one technique.

There is a method of extraction of vanadium in the solution of vanadium containing material (Sat. «Chemistry and technology of vanadium compounds», Perm, Materials of the first all-Union meeting on chemistry, technology and application of the vanadium compounds, 1974, .103-108). The method involves burning in the atmospheric conditions at temperatures 350-400°C tonnes of vanadium raw materials with solid additions of iron (+III) and sulphates ammonium and leaching cinder solutions of sulfuric acid.

There is a method (patent of Russian Federation №2148669, IPC 22 34/22, publ. 10.05.2000,), in which oxidative roasting raw materials lead in atmospheric conditions at a temperature of 150-350°C after wetting it with a solution of sulfuric acid and subsequent leaching acid. Consumption of a sulfuric acid on technological cycle support in stages: roasting: leaching=(60-80):(20-40)%.

A common shortcoming of these ways of processing containing raw materials is the increased consumption of reagents and low vanadium minerals.

A method of refining products containing metal sulfides (RF patent №2245380, IPC 22 3/08, publ. 27.01.2005,), consisting in the implementation of the leaching of processed products in the sulphamate solution concentration from 1.8 to 3.5 g/DM 3 at a temperature from 0 to 150 C in the presence of ferric ions the concentrations of more than 1 g/DM 3 and regeneration ferric undertaken compounds of elements potentials transition from the highest degree of valency in the lower higher than that of iron added to a solution by increasing the concentration of ferrous ions of iron.

Drawback of this method of processing is that when using it due to the relatively «soft» conditions leaching in atmospheric conditions not provided with high extraction of valuable components, and what happens to permanent loss of a sulfuric acid in the form of SO2 SO3) and, leaving from the reaction zone in the environment.

The closest to the technical nature of the claimed invention is a method for processing of quartzite Karatau, including ore leaching solution of sulfuric acid with the dissolution of rare metals (provisional patents KZ №12431 And, IPC 22 34/22, 22 60/02, publ. 17.12.2002, bul. №12).

The disadvantage of a low opening of refractory minerals of rare metals.

The technical result of the invention is to increase the opening of valuable components (vanadium, uranium, molybdenum and rare earth elements), increase of their extraction.

The technical result is achieved in processing technology black schist with the extraction of ores of rare metals, including ore leaching solution of sulfuric acid with the dissolution of rare metals, the leaching of lead in the autoclave acid, consisting of free and bound of sulphuric acid in the ratio of H 2 SO 4(FL) :H 2 SO 4(tie) =2:1, containing 25 to 45 g/l sulfate, 70-90 g/l of aluminum sulfate and 0.5 g/l nitric acid at a temperature of 140-160°C, in the range of the total concentration of H 2 SO 4 (Ls)equal to 350-450 g/l, with a density of pulp s:l=1:0.7-0.9, preferably 1:0,8, at constant redox potential in the system of equal Eh 350-450 mV, for 2-3 hours, to a residual concentration of free H 2 SO 4(FL) within 45 to 75 g/HP In addition, in the autoclave leaching of lead with pneumatic stirring under pressure equal to 13.5-15 ATM, and when the content of the mentioned sulphate salts 220-320 g/HP

It is established that the high-efficiency extraction of valuable components from the black schist ores can be realized in conditions of autoclave leaching those solutions of ions of iron (+III), aluminum (+III), vanadium (+IV) and nitric acid under pressure. Only the application of pressure up to 10-15 ATM. temperature 140-160°C, the total concentration of H 2 SO 4 in the range of 350-450 g/l at s:l=1:0.7-0.9, preferably 1:0,8, at constant redox potential of the system is equal Eh 350-450 mV for 2-3 hours, allows to increase the extraction of vanadium and other valuable components in the conditions of the direct-flow scheme of the material flow and the autoclave. These conditions result in the partial dissolution and solid phase with the formation of fine particulate. In the conduct of the leaching process in less than 2 hours you can not oxidize , and with a duration of process over 3 hours in an atmosphere of oxygen is the oxidation of vanadium to the highest degree of oxidation and his co-precipitation with . The free acid H 2 SO 4(FL) as an independently introduced in the process, and is formed by the hydrolysis of sulfates, iron, and destruction of sulphide minerals in the primary ore. To maintain the temperature of the process within 140-160°C allows you to get a free sulphuric acid by oxidation of sulphide sulphur ore and hydrolysis sulfate formation of insoluble hematite and . Sulfuric acid concentration equal to 350-450 g/l, is the sum of free H 2 SO 4(FL) and related H 2 SO 4(tie) at a ratio equal to 2:1. In conjunction with other distinctive features of this ratio acids translates vanadium in soluble form according to the following reactions:

A l 2 O 3 + 3 H 2 S O 4 → A l 2 ( S O 4 ) 3 + 3 H 2 O ( 1 )

Maintenance of the leaching process at the expense of free and bound acids in the ratio of H 2 SO 4(FL) :H 2 SO 4(tie) =2:1 in the range of the total concentration of H 2 SO 4(Ls) equal to 350-450 g/l, allows achieve a sufficiently high extraction of precious metals at the residual concentration of free sulphuric acid 45-75 g/HP

At decrease in H 2 SO 4(FL) less than 45 g/l is observed coprecipitation of vanadium with sparingly soluble compounds of iron. At a concentration of more than 75 g/l obvious overrun acid and reagents for neutralization of productive solutions.

Recommended ratio s:l=1:0.7-0.9, preferably, 1:0,8, lets get pulp necessary mobility and high density up to 65% of solid compared with the prototype, suitable for the extraction of valuable components. When the ratio of the s:l less than 1:0.7 pulp badly mixed and when T:G more than 1:0.9 reduces the efficiency of the use of the autoclave.

The redox potential of the system is supported by elements whose potential is higher than that of iron, this capacity is equal Eh 350-450 mV and is a necessary and sufficient condition for the opening of valuable components.

Maintaining the concentration of the oxidant ions of iron (+III), aluminum (+III) and vanadium (+IV), nitric acid and sulfuric anhydride (SO3 ) under the pressure of 10-15 ATM, increases the speed and depth of opening of rare metals from spinel (oxides in lower oxidation States) and reduction of the time of the implementation process.

Salt content includes aluminium sulphates(+III), iron(+III), vanadium(+IV) and free sulphuric acid. The iron, vanadium and sulphurous anhydride provide oxidative leaching process, and sulfate participates in the process of formation of free H 2 SO 4(FL) . Upper limit salt 320 g/l is the limit of solubility, and the lower 220 g/l provides the required acidity in the process of leaching.

The proposed method of autoclave leaching provides effective extraction of valuable components to the content in the sludge, %: V 2 O 5-0.05, U-0.0004, Mo-0.001, REE-0.01), as well as reduce the consumption of a sulfuric acid in 2-2 .5 times in comparison with the prototype by reduction of losses in the atmosphere SO 3 and SO 2 , hydrolysis iron sulfates and oxidation of sulphide sulphur ore, which is involved in the process. Improving the efficiency of the volume of the autoclave is achieved by increasing the density of pulp, providing efficient leaching.

Example.

Autoclave leaching process is conducted on ore containing 0.57% V 2 O 5 , 0.02% U, 0.03% Mo and 0.09% REE. Hanging of ore is 400 g, particle size - 0.2 mm (100%). kneaded with a solution containing 200 g/l H 2 SO 4

(free) and 0.5 g/l nitric acid (HNO 3 ) and 40 g/l sulphate and 90 g/l of aluminum sulfate with s:l=1:0.8. The pulp is loaded into the autoclave and lead the process at a temperature of 150 C, pressure of 10 ATM. with stirring, for 3 hours, and the ratio of H 2 SO 4(FL) :H 2 SO 4(tie) =2:1. At the end of the process autoclave leaching cool, the solution is filtered, and the residue is washed with a 3% solution of H 2 SO 4 and hot water in the 2 stage of the calculation of the s:l=1:1.

Results of experiments are given in table.

2. The method according to claim 1, characterized in that the autoclave leaching are pneumatically stirring under the pressure of 13.5-15 ATM.

3. The method according to claim 1, characterized in that the autoclave leaching is conducted at the content of the mentioned sulphate salts 220-320 g/HP

 

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