IPC classes for russian patent Method for opening loparite concentrates. RU patent 2506333. (RU 2506333):
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FIELD: metallurgy.
SUBSTANCE: invention refers to metallurgy of rare metals. A method for opening loparite concentrates involves preliminary machining of loparite concentrates and further treatment of activated loparite concentrates with 30% of HNO3 solution at the temperature of 99 °C. To further treatment there subject are activated loparite concentrates with double amount of energy of variation of loparite crystal lattice parameters of at least 73 kJ/mole and with stored total amount of energy, which corresponds to surface of areas of coherent dissipation and microdeformations with at least 9.5 kJ/mole of loparite.
EFFECT: providing effective opening of loparite concentrates with extraction of 99% of rare-earth metals to the solution.
1 tbl
The invention relates to metallurgy of rare metals, in particular to processes of opening of minerals, refractory metals.
Loparite belongs to a rather minerals.
Known sulfuric acid method for processing concentrates (Zelikman A.N. Metallurgy of rare refractory metals. - M: Metallurgiya, 1986. .244-246). concentrate decompose 85-92%sulfuric acid at 150-180°C, the consumption of acid 2-2,8/ton of concentrate, crushed to a particle size of less than 74 microns. Adding ammonium sulphate in the amount of 0,2 t/t of concentrate to sulphuric acid prevents caking reactive mass and enhances the extraction of titanium, tantalum and niobium in the solution. The duration of the complete decomposition (loparite concentrate is 20-30 minutes (the degree of opening of 99%). Product processing leached water. In the solid phase, more of REE in the composition of low-soluble double sulphates and their isomorphic mixture with calcium sulfate. Pass into the solution titanium, niobium and tantalum.
Disadvantages of this method are: a multi-stage; high consumption of reagents; high temperature process; implementation of the process in an autoclave, which complicates instrumentation; inability clear separation of valuable components of loparite, resulting in the production of technical purity, so it requires the further complex processing.
Also known method of decomposition concentrates (direct) chlorination, which is simpler from the technological point of view (ibid, .236-244). Its essence is that concentrate in a mixture of coke at a temperature 950-1050°C. Differences in volatility generated chlorides components (loparite concentrate allow you to split its basic valuable components.
Chloride technology of processing of loparite extracts 93-94% of niobium and 86-88% of tantalum in technical oxides, 96,5-97% of titanium tetrachloride technical, removing 95,5-96% of rare earth metals (REM) in molten chlorides.
The method of the direct chlorination along with high technological performance has the following disadvantages:
- chlorine, suggested the chlorination of rare earth oxide, goes in molten chlorides of rare-earth metals, which reprocessing goes to waste water;
- due to presence in concentrate oxides of rare-earth temperature chlorination should be maintained at 950-1050 C, which leads to increased energy intensity of production, a significant reduction in service life of the chlorination plant and increase the amount of waste linings, polluted with radioactive products to be disposed of in .
Also known way fluoridation concentrates (Karelin A. Kononenko, Karelin V.I. - Fluoride technology processing of concentrates of rare metals. - Tomsk: Izd-vo NTL, 2004. P.73-80). The two-stage process, conducted in a burning reactor or vehicles «» boiling layer at temperatures: at the first stage of 350-500 C; on the second - 2000 degrees C. in Addition to using the active fluoride process is complicated by the use of special equipment and low life-time.
Also known method for processing concentrates (Pat. 2145980 of the Russian Federation, a Way of processing (loparite concentrate / N.V., S.V. Shestakov, date of publication 27.02.2000), which is more promising when expanding volumes of production of rare-earth metals, tantalum, niobium and tantalum of concentrates. Source concentrate crushed to a particle size of at least 95% of particles not more than 0.075 mm, opened the nitric acid concentration 650-700 g/l at a temperature of 115-118°C and atmospheric pressure. To increase the length of stay particles loparite in nitric acid up to 40 hours, and the likelihood of their opening processing is carried out in the cascade of apparatus. In the result of such processing pass into the solution connections-earth metals and radioactive impurities. Tantalum, titanium and niobium fully stay hydrated oxides in the sediment. Implementation of the method allows to reduce the discharge of chlorine-ion of waste water; reduce the temperature of the subsequent chlorination sediment leaching up to 800 C; reduce the cost of reagents (coke and chlorine).
A disadvantage of this method is significant reagent consumption and high duration of the process.
Also known way opening (loparite concentrate with the use of the provisional in centrifugal planetary mill (A.S. Medvedev Leaching and ways of its intensification. - M: MISiS. 2005. P.140-144) involving the preliminary machining (loparite concentrate in the planetary mill with a press acceleration 25g for 15 minutes in a «dry» mode. After machining concentrate processed 25-56%governmental solutions of nitric acid at a temperature of 90-100 degrees C, s:l=1:(3...4) and duration of 6 hours.
The result was taken in a nitric solution: without activation ~9% REE, after 15 minutes activation 98-99% REE.
Disadvantages of this method are: high duration of activation; the use of concentrated solutions of nitric acid. The degree of activation is determined only by the duration of machining, that when you change the settings activation or activator does not give possibility of practical application of this method due to the lack of control methods of deformation of crystal lattices phases concentrate. In addition, as shown in the work of A.S. Medvedev, the degree of extraction of valuable components highly dependent on the conditions of processing of activated raw material.
There is a method of opening concentrates (Bogatyreva E.V. and others, the Use of x-ray analysis to assess reactivity phase loparite after mechanical activation, proceedings of the International scientific-practical conference «research and their practical application. Current status and development-2010», 4-15 October, 2010, Odessa, Ukraine), including pre-machining - concentrates and subsequent processing of activated concentrates 30% solution HNO 3 at a temperature of 99°C. The possibility of forecasting reactivity (loparite concentrate, however, this method is not defined threshold value of the absorbed amount of energy changes in parameters of crystal lattice of loparite and no threshold is defined deposited total amount of energy surface regions of coherent scattering and microdeformation, which provide an effective opening concentrates.
The invention solves the problem of simplifying the processes of disintegration concentrates and reduce energy consumption at the stage of preliminary activation material.
The technical result - effective opening concentrates.
The problem is solved in the way of opening concentrates, including pre-machining concentrates and subsequent processing of activated concentrates 30% solution HNO 3 at a temperature of 99°C. Subsequent processing subjected activated concentrates mastered by the amount of energy changes in parameters of crystal lattice of loparite least 73 kJ/mol and the total quantity of energy, the respective surface areas of coherent scattering and , not less than 9.5 kcal/mol loparite.
Assessment of the degree of deformation of the crystal lattice of loparite was carried out according to the number of absorbed energy by using the technique described in work E.V. Bohatyryova, A.G. Ermilova «Assessment of the share of energy stored during mechanical activation of mineral raw materials» Inorganic materials, 2008, vol. 44, .242-247:
De, the following AFF =de, the following d +de, the following S +de, the following e ,
where de, the following d - the amount of energy absorbed in the form of changes in the interplanar distances in the crystal lattice of the mineral:
De, the following d =KE latt .
K - the coefficient of relative change in the volume of the elementary cell phase concentrate (by module);
E latt - energy of the crystal lattice of the mineral.
De, the following S - the amount of energy absorbed in the form of surface regions of coherent scattering (OCD): .
E surf - surface energy of the mineral to the activation;
V mol is the molar volume of a mineral;
D i D 0 - dimensions regions of coherent scattering mineral after the MA and to processing, respectively.
De, the following ε - the amount of energy absorbed in the form of : .
E Y young modulus mineral;
ε i , e o - RMS microdeformation mineral after and up to the MA, respectively.
Preliminary treatment spend up to the amount of energy absorbed in the form of changes in parameters of crystal lattice of loparite at least 73 kJ/mol and the total quantity of energy stored in the form of surface regions of coherent scattering and not less than 9.5 kcal/mol loparite, and the subsequent processing spend 30%-s ' solution of HNO 3 at a temperature of 99°C.
Evaluation of the quantity of absorbed energy allows not only to assess, but to control the reactivity of activated material extent or speed of its response, that is at the final stage of opening, and the degree of its structural violations immediately after removal from the reactor.
The technical result - reduction of energy consumption can be achieved by lowering the duration of machining with 15 up to 2.5 minutes.
The greatest effect of activating the apparent when the amount of energy absorbed in the form of changes in parameters of crystal lattice of loparite at least 73 kJ/mol and the total amount of energy as a surface regions of coherent scattering and not less than 9.5 kcal/mol loparite. The degree of extraction of rare earth in a nitric solution is 99%. The non-activated loparite, in the same conditions of an opening, it was 1.5%.
When the amount of energy absorbed in the form of changes in parameters of crystal lattice of loparite 73,4 kJ/mol and reducing the total amount of energy absorbed in the form of the regions of coherent scattering and microdeformation to 5.8 kJ/mol loparite accompanied by a decrease in the degree of extraction of rare earth to 76% (in the same conditions leaching).
Mechanical activation subjected concentrate krupnostju 89,9% fraction (-0,100+0,010) mm, containing, %: 21,67 Ti; 27,44 REE; 5,73 Nb; 5,29 Ca; 5,12 Na; 1,02 Si; 0,49 Ta; 0,43 Th.
Activation conducted in centrifugal planetary mill brand Lida-0.015.
Absorbed by the amount of energy changes in parameters of crystal lattice of loparite and the total amount of energy, the respective surface areas of the coherent scattering and may be evaluated in the process of machining on periodically selected samples (loparite concentrate or can be predicted in advance by the trial activation at various modes.
Specific examples version are presented in the table. Designations in the table:
MS:MK - ratio of the mass of grinding bodies and the mass of the loaded concentrate.
Z - the degree of filling the drum mill balls, %.
τ and duration of machining (activation).
T:G - the ratio of the solid and liquid components in the pulp leaching.
E latt =16675,5 kJ/mol (determined by Fersman); V mol =37,91 cm3 /mol.
E surf =1,39 j m-2 and E Y =199,26 HPa (determined using the method described in work Zuev V.V., Aksenova GA, Mochalov N.A. and other Research units specific energies of crystal lattices of minerals and inorganic crystals for the estimation of their properties/Enrichment of ores. 1999. №1-2. P.48-53).
The presented data show that the number of absorbed energy in the form of the regions of coherent scattering and correlated with the degree of extraction of the valuable component. Data on conditions of the activation given because these are the only rappers today, used by the majority of researchers. Table
The ratio between the amounts of the acquired lessons energies and the degree of extraction of rare earth solution
No. of sample
Activation regimes
Structural characteristics of loparite on SAR
The number of absorbed energy, CD W/mol
Modes leaching
Removing the REM in solution, % MS:MK Z, %
τ and , min
Lattice parameters Di & ε i , %
De, the following d
(De, the following s +de, the following e ) T:G t, OC
τ , h , % Ex. - - - a =5,494 >5000 0,10 - - 1:6 99 6 30 1,52 c=7,783 1 20:1 15 0,5 a =5,495 3510 0,11 17,5 0,9 1:6 99 6 30 5,06 c=7,772 2 20:1 15 2,5 a =5,484 633 0,28 73,4 5,8 1:6 99 6 30 76,13 c=7,777 3 80:1 60 0,5 a =5,495 1093 0,14 4,0 3,0 1:6 99 6 30 11,31 c=7,782 4 80:1 60 2,5 a =5,486 381 0,39 74,1 9,9 1:6 99 6 30 99,7 c=7,771 5 5:1 15 2,5 a =5,493 1571 0,14 12,5 2,1 1:6 99 6 30 9,59 c=7,780 6 20:1 60 2,5 a =5,494 857 0,17 21,0 3,9 1:6 99 6 30 26,53 c=7,777 7 80:1 60 2,0 a =5,484 355 0,17 73,4 9,1 1:6 99 6 30 92,10 c=7,777
Method of tapping concentrates, including pre-machining concentrates and subsequent processing of activated concentrates 30%-s ' solution of HNO 3 at a temperature of 99℃, wherein the subsequent processing subjected activated concentrates mastered by the amount of energy changes in parameters of crystal lattice of loparite at least 73 kJ/mol and the total quantity of energy, the respective surface areas of coherent scattering and , not less than 9.5 kcal/mol loparite.
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