RussianPatents.com
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Application method of wear-resistant coatings on working surface of parts of tillage machines. RU patent 2464358. |
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FIELD: machine building. SUBSTANCE: method involves arc surfacing of working surface along reinforcement lines with wear-resistant filler material. Density of filler material is higher than that of parent metal of the part. Compression stresses on thickness of working surface are created at cooling of the part. Surfacing of working surface along reinforcement lines is made in the form of points of wear-resistant material with layer thickness of 0.8-2.0 mm. Points of wear-resistant material are located at some distance from each other with covering of gaps of parent metal between adjacent points in the direction of working surface movement of the part. Surfacing of each next point along reinforcement lines is performed at the speed providing the covering of thermal influence zones of adjacent points with formation of hardening structure on thickness of parent metal of working surface. EFFECT: higher wear resistance of earth-cutting surfaces of parts by decreasing the wear rate of parent metal in active friction zone of working surface. 1 dwg
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Plate from titanium or titanium alloy with perfect ratio between stamping capability and strength / 2463385 Plate from titanium or a titanium alloy with improved combination of stamping capability and strength includes a basic plate from titanium or a titanium alloy rolled in one direction, and a lubricant film applied onto surface of the basic plate from titanium or a titanium alloy. The lubricating film surface has a friction coefficient during sliding set as less than 0.15. The basic plate from titanium or a titanium alloy extends in rolling direction L (L-El) and Lankford value r in direction T, perpendicular to rolling direction (T-r), besides, L-E1 and T-r satisfy the following expression (1): (T-r)/(L-El)≥0.07 (1). |
Method of treatment of steel parts surfaces / 2462517 Cold plastic deformation of the treated surface is carried out during continuous feeding of radical-generating substance to the zone of deformation to achieve a given quantity of material hardening of the surface layer. This is followed by chemical and thermal processing of parts by heating of parts to the temperature of chemical modification of radical-generating substance at which the destruction of its molecules starts, the details are exposed at a given temperature at continuous supply of radical-generating substance within the time required for maximum saturation with radicals of the hardened surface layer. Before heating the parts, vacuum is generated in the chamber or shielding gas nitrogen is injected, and then the parts are heated, and radical-generating substance is a mineral oil. |
Ingredients to produce corrosion-resistant and heat-resistant coatings on parts of structural steels and heat-resistant alloys based on nickel / 2455390 Composition contains the following ingredients wt %: 30-35 of aluminium-chromium-phosphate binder, 12-18 of water, 2-3 of chromic anhydride, 1-3 aluminium hydroxide powder, 10-22 aluminium- silicon powder, and the rest is aluminium powder. Powders of aluminium hydroxide, aluminium - silicon, aluminium, have a fraction of up to 10 microns. |
Cutting tool / 2455149 Invention relates to a cutting tool, in particular, to knives for cutting food products. A cutting tool (1) has a cutting section (13) of a cutting blade with coated surface (7) made of electrode material or a product of reaction of electrode material melted by pulse discharges induced between the cutting section (13) of the blade and the electrode in the engine oil and between the body of the blade and the coating the gradient metallic structure is formed with the depth from 5 micrometres to 30 micrometres. An electrode is a moulded product, moulded from powder of one of the metal or a mixture powder of metals, or the metals, metal compound or metal compounds, of the ceramic material or ceramic materials, heat-treated moulded product, which is a moulded product subjected to heat treatment. The moulded product contains at least one of Ti, Si, cubic BN, TiC, WC, SiC, Cr3C2, Al2O3, ZrC2-Y, TiN and TiB. |
Method for corrosion-resistant covering application to titanium alloy hardware / 2451771 Invention relates to method of applying corrosion-resistant covering to titanium alloy hardware and may be used to protect titanium alloy tubes from corrosion when the tubes are used in marine environment containing up to 20 wt % of chlorides. Hardware surface is covered with thermally unstable ruthenium salt solution Ru(OH)Cl3 with viscosity raising additives. Thermal annealing is done, as a result of which a layer of ruthenium oxide is applied. Corrosion-resistant covering is to be applied to 100% of protected surface. The solution may additionally contain H2IrCl2, TiCl3, HCl. Glycerine in ratio up to 20% of general solution amount may be used as a viscosity raising additive. Thermal annealing may be done in oxidising atmosphere at temperature of 450°C. The hardware surface is pretreated to increase roughness and wettability, particularly, bead blasting treatment is done with degreasing following it. Covering of titanium alloy hardware of any degree of complexity is provided, including covering hardware with weld seams, particularly, inner surface of tubes and double bottom tanks. |
Steel tool or carbide tool treatment method / 2451108 Steel tool or carbide tool treatment method involves application of diffusion coating by saturation of steel or carbide tool in eutectic lead-lithium melt with addition of copper and nickel so that the coating is obtained. After application of coating the tool is strengthened by its being aged on material with hardness of 10 to 18 HRCe at value of contact stresses of 2000 to 5000 MPa during 2-5 minutes. |
Method of surface impregnation of steel actuator cutting edge of tiller / 2447194 Method includes saturation of a cutting edge with strengthening elements from a plaster containing 84 or 90 wt % of boron carbide and 16 or 10 wt % of a fused flux for induction fusing P-0.66. The plaster is applied onto the cutting edge and the actuator's tip at the side contacting with soil, saturation is carried out with high-frequency currents with heating of the saturated surface up to the temperature of 1250-1300°C and soaking time of 1-2 min. Subsequent thermal treatment is carried out by heating of the entire tiller up to 850-900°C with subsequent tempering in the oil medium. The fused flux for induction fusing P-0.66 contains modifiers, such as a mixture of a silicocalcium powder 20 wt % and a powder of flux AN-348A 80 wt %. |
Method of processing surface of article made from titanium alloy / 2445406 Proposed method comprises preliminary preparation of article surface, placing article and current conduction titanium material in processing zone, creating vacuum in said zone, feeding negative potential, separately, to article and current conducting material, firing arc on current conducting material that burns in vapors of said material to produce plasma, bombarding, cleaning and diffusing article surface and accumulating ions of current conducting material on article surface at article surface temperature below that strength loss in article material to produce coating. Two current conducting materials are arranged in processing zone, one of titanium and another one of nickel-based alloy. Accumulation and diffusion of titanium material ions are performed at negative potential at article of 120-200 V in atmosphere of inert gas consisting of the mix of oxygen and argon in (1-2):1 ratio at 0.05-0.3 MPa. Thereafter, reaction gas feed is terminated to excite vacuum arc at second nickel-based material and to accumulate its ions at negative potential of 15-20 V. |
Laminar material from metal sheets and polymer / 2440246 Invention relates to laminar material made from metal sheets and polymer layer reinforced by fibers and bonded therewith, to be used in aircraft or aerospace engineering. Laminar material comprises at least one first metal layer of invariable thickness of at least 1.5 mm and at least one second of invariable thickness of at least 1.5 mm. Said first and second layers are bonded together by polymer layer reinforced by fibers, volume content of fibers not exceeding 45%. Aforesaid polymer layer comprises reinforcing fibers laid in polymer matrix and selected from the group including fiber glass, carbon fibers, drawn thermoplastic fibers, natural fibers and combinations thereof. Said fibers are impregnated by polymer matrix in partially hardened state. |
Complicated profile consisiting of metal profile coated with metal foil / 2439201 Invention is referred to a complicated profile (1), consisting of a metal profile (2) coated with metal foil (3), and a method of coating application on production line by means of the metal foil (4). The method includes subsequent transportation of preliminary cut-out sections of shaped profiles (2) made from plastic or metal. The coating of each shaped profile (2) section with metal foil (3) is ensured to couple the said foil (3) with the said profile (2) in any point of surfaces of metal foil. This coating also ensures detection of the first, the lower by downstream, end (6) and/or the second, the upper by downstream, end (7) of each shaped profile (2) section and their cutting at the level of each end of each shaped profile section. The above metal foil (3) is selected so that its surface hardness could be higher than the hardness of the above shaped profile (2). |
Cultivator a-hoe / 2462852 Invention relates to the field of agricultural engineering, in particular, the tillage details of working bodies of tillage machines. The working surface of the hoe blade on the back is reinforced with thermal-deformation effect to provide hardness of the back working surface of the hoe, exceeding the hardness of the outer surface of the blade, and the preservation of the hoe geometry. |
Method of centrifugal deposition by consumable electrode / 2457929 Invention is used in arc deposition by consumable electrode made from metal with fusion point lower than that of article metal. Proposed method comprises feeding consumable electrode into deposited article cavity via guide channel of rotary welding torch. Welding torch is revolved in plane, in direction of article rotation. At a time, welding torch is displaced along article rotational axis for deposition in screw line. Prior to deposition, electrode is arranged with angular shift to torch rotational axis. The latter is displaced through definite distance. For deposition by electrode made of metal with fusion point lower than or equal to that of article metal, welding torch is rotated at angular speed lower than that of article. Then, the torch if fitted inside article cavity. For deposition by electrode made of metal with fusion point higher than that of article metal, welding torch is rotated at angular speed higher than that of article. Then, the torch is removed from article cavity. |
Method of reconditioning and hardening plough shares / 2457090 Invention may be used in repair of tillage machinery, particularly, plough shares operated in conditions of abrasive wear. Beam-like wear on outer edge is sealed by low-carbon electrode material. After cutting edge forging, hardening rolls are welded on reconditioned surface. |
Method of welding by three-phase arc / 2451584 Proposed method may be used for welding of wear-resistant hardening coats by three-phase arc. Third phase of current source is connected to article in half-cycle opposite that of connecting filler wire. Interval of half-cycles corresponds to that of welding current set by current source frequency. Connection of article and wire allows cathodic cleaning of their surface. Wire and article may be connected in AC half-cycles in both straight and reverse polarity. |
Plowshare of increased resistance to abrasive wear / 2450496 Invention may be used in the manufacture of plowshares of plows for different purposes. Increasing resistance of plowshares to abrasive wear is achieved by welding on metal of high hardness (60 HRC) on the width of 7-8 mm along the landward edge and the blade part of the edge in the form of chisel and welding with deep penetration of the same alloy at the lower part of the edge at a distance of 60-80 mm. The rest is reinforced with filler by welding of rollers of width of 4-5 mm with a spacing of 30 mm by electrodes for welding carbon steels perpendicular to displacement of soil. |
Method of producing ice cast-iron cylinder head valve seat or reconditioning them by arc deposition / 2448825 Invention may be used in reconditioning or producing internal combustion engine valves. Machining is carried out after valve surface cleaning and flaw detection. Seat is made by arc deposition on valve seat surface. Nickel sublayer is built up by short arc of forward polarity current in atmosphere of welding gas with forging the built-up bead at the rate not allowing metal chilling. Surface with nickel deposition is subjected to machining. Working layer of austenitic heat-resistant steel is deposited by consumable electrode with reverse polarity current and forging of every bead at the rate not allowing metal chilling. Seat working surface is subjected to finishing. |
Ferromagnetic charge for arc pad welding machine parts made from iron-carbon alloys / 2448823 Invention relates to machine building and can be used to restore machine parts made from alloyed steel and cast iron. The ferromagnetic charge for arc pad welding machine parts from iron-carbon alloys, which contains carbon, ferrotitanium, ferrochromium, ferrovanadium, electrode marble, fluorpar, silicocalcium, copper powder and iron powder, additionally contains ferrovanadium and copper powder. To ensure stable arcing at low current (reducing the level of welding deformations and stress) and improve magnetic properties of the mixture, magnetic and nonmagnetic components of the charge are mixed on liquid sodium glass. |
Method of reconditioning tillage equipment working tools with complex shape / 2443531 Invention may be used in reconditioning tillage equipment working tool surfaces with complex shape. Worn-out area is prefilled by electrodes made from wear resistant material to perform closing by fusion in one pass by electric arc manual or semiautomatic method to ensure maximum possible tracing of working surface. |
Method of increasing life of tillage equipment working tools / 2443524 Invention may be used in reconditioning tillage equipment working tool surfaces. Rolls are welded on perpendicular to axis of beam-like wear, spaced apart for 20-30 mm to produce spacing between them. Roll height does not exceed the level of working surface of the part being reclaimed. Said spacing is filled in operation by soil that acts as anti-abrasive medium. |
Method of reconditioning center hoes of tillage row-crop cultivators / 2443523 Invention may be used in reconditioning tillage equipment working tool surfaces. Metal stock is formed in point area and along blade length by electric arc deposition by electrode to produce buffer stock of built-up metal that allows recovery of rated sizes of hoes. Building-up may be carried out both manually and mechanically by electric arc deposition. Hoe is drawn out by hot deformation using forming mandrel that follows hoe point and blade shape. Further hardening is performed by quenching. In buffer metal building-up and drawing-out, thermal processes occur to bring about structural components that increase hardness of reconditioned zone and facilitate increasing resistance to abrasive wear. |
Method for surfacing with use of lying electrode / 2243867 Method for surfacing bead of rollers of road building machines comprises steps of arranging roller in such a way that its axis is vertical; dividing surfaced zone of bead by technological sectors; forming electrodes of n mutually joined rods bent along arcs of sectors and arranging them on surfaced area of respective sector with gap; supplying flux and additive powder material to surfaced zone; connecting electrode and part with power source for exciting electric arc and performing surfacing; placing electrodes on sectors of bead simultaneously along the whole circle; electrically connecting front end of one electrode with bead; at surfacing narrow beads, forming electrodes of n mutually joined rods arranged one over another. |
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