RussianPatents.com
|
Method of centrifugal deposition by consumable electrode. RU patent 2457929. |
|
FIELD: process engineering. SUBSTANCE: invention is used in arc deposition by consumable electrode made from metal with fusion point lower than that of article metal. Proposed method comprises feeding consumable electrode into deposited article cavity via guide channel of rotary welding torch. Welding torch is revolved in plane, in direction of article rotation. At a time, welding torch is displaced along article rotational axis for deposition in screw line. Prior to deposition, electrode is arranged with angular shift to torch rotational axis. The latter is displaced through definite distance. For deposition by electrode made of metal with fusion point lower than or equal to that of article metal, welding torch is rotated at angular speed lower than that of article. Then, the torch if fitted inside article cavity. For deposition by electrode made of metal with fusion point higher than that of article metal, welding torch is rotated at angular speed higher than that of article. Then, the torch is removed from article cavity. EFFECT: higher quality of deposited layer. 9 dwg
|
Method of reconditioning and hardening plough shares / 2457090 Invention may be used in repair of tillage machinery, particularly, plough shares operated in conditions of abrasive wear. Beam-like wear on outer edge is sealed by low-carbon electrode material. After cutting edge forging, hardening rolls are welded on reconditioned surface. |
Method of welding by three-phase arc / 2451584 Proposed method may be used for welding of wear-resistant hardening coats by three-phase arc. Third phase of current source is connected to article in half-cycle opposite that of connecting filler wire. Interval of half-cycles corresponds to that of welding current set by current source frequency. Connection of article and wire allows cathodic cleaning of their surface. Wire and article may be connected in AC half-cycles in both straight and reverse polarity. |
Plowshare of increased resistance to abrasive wear / 2450496 Invention may be used in the manufacture of plowshares of plows for different purposes. Increasing resistance of plowshares to abrasive wear is achieved by welding on metal of high hardness (60 HRC) on the width of 7-8 mm along the landward edge and the blade part of the edge in the form of chisel and welding with deep penetration of the same alloy at the lower part of the edge at a distance of 60-80 mm. The rest is reinforced with filler by welding of rollers of width of 4-5 mm with a spacing of 30 mm by electrodes for welding carbon steels perpendicular to displacement of soil. |
Method of producing ice cast-iron cylinder head valve seat or reconditioning them by arc deposition / 2448825 Invention may be used in reconditioning or producing internal combustion engine valves. Machining is carried out after valve surface cleaning and flaw detection. Seat is made by arc deposition on valve seat surface. Nickel sublayer is built up by short arc of forward polarity current in atmosphere of welding gas with forging the built-up bead at the rate not allowing metal chilling. Surface with nickel deposition is subjected to machining. Working layer of austenitic heat-resistant steel is deposited by consumable electrode with reverse polarity current and forging of every bead at the rate not allowing metal chilling. Seat working surface is subjected to finishing. |
Ferromagnetic charge for arc pad welding machine parts made from iron-carbon alloys / 2448823 Invention relates to machine building and can be used to restore machine parts made from alloyed steel and cast iron. The ferromagnetic charge for arc pad welding machine parts from iron-carbon alloys, which contains carbon, ferrotitanium, ferrochromium, ferrovanadium, electrode marble, fluorpar, silicocalcium, copper powder and iron powder, additionally contains ferrovanadium and copper powder. To ensure stable arcing at low current (reducing the level of welding deformations and stress) and improve magnetic properties of the mixture, magnetic and nonmagnetic components of the charge are mixed on liquid sodium glass. |
Method of reconditioning tillage equipment working tools with complex shape / 2443531 Invention may be used in reconditioning tillage equipment working tool surfaces with complex shape. Worn-out area is prefilled by electrodes made from wear resistant material to perform closing by fusion in one pass by electric arc manual or semiautomatic method to ensure maximum possible tracing of working surface. |
Method of increasing life of tillage equipment working tools / 2443524 Invention may be used in reconditioning tillage equipment working tool surfaces. Rolls are welded on perpendicular to axis of beam-like wear, spaced apart for 20-30 mm to produce spacing between them. Roll height does not exceed the level of working surface of the part being reclaimed. Said spacing is filled in operation by soil that acts as anti-abrasive medium. |
Method of reconditioning center hoes of tillage row-crop cultivators / 2443523 Invention may be used in reconditioning tillage equipment working tool surfaces. Metal stock is formed in point area and along blade length by electric arc deposition by electrode to produce buffer stock of built-up metal that allows recovery of rated sizes of hoes. Building-up may be carried out both manually and mechanically by electric arc deposition. Hoe is drawn out by hot deformation using forming mandrel that follows hoe point and blade shape. Further hardening is performed by quenching. In buffer metal building-up and drawing-out, thermal processes occur to bring about structural components that increase hardness of reconditioned zone and facilitate increasing resistance to abrasive wear. |
Procedure for production of built-up coating on blade body of turbo-machine / 2434973 Strips of alloyed metals are built-up in direction of lengthwise generatrix of blade body ensuring gaps between built-up strips at least on part of blade body and forming layer. As built-up metal there are used alloys on base of nickel with Co, Cr, Al, Mo, W, Ti, Y or their combination. Further, a blade body is mechanically processed ensuring its specified geometry. Successive thermal treatment corresponds to thermo-cycling. |
Turbo machine labyrinth seal repair / 2432244 Invention relates to recovery of turbo machine worn-out labyrinth seals and may be used in repair of various assembly units and parts with such seals, for example, vanes, carcass assembly in aircraft industry, power generation equipment and other machine building branches. Said seals are building-up welding with welding head and filler wire. Welding roll is produced on inclining welding head with filler wire toward part section that features higher heat dissipation. Note here that inclination of welding head with filler wire relative to labyrinth seal knife edge is set between planes of their symmetry to make 8-10°. |
Method for surfacing with use of lying electrode / 2243867 Method for surfacing bead of rollers of road building machines comprises steps of arranging roller in such a way that its axis is vertical; dividing surfaced zone of bead by technological sectors; forming electrodes of n mutually joined rods bent along arcs of sectors and arranging them on surfaced area of respective sector with gap; supplying flux and additive powder material to surfaced zone; connecting electrode and part with power source for exciting electric arc and performing surfacing; placing electrodes on sectors of bead simultaneously along the whole circle; electrically connecting front end of one electrode with bead; at surfacing narrow beads, forming electrodes of n mutually joined rods arranged one over another. |
Method for surfacing crowns of teeth of digging machines by means of lying electrode / 2243868 Method comprises steps of placing electrodes with gap on part to be surfaced; using flux and additive powder material; exciting electric arc between electrode and surfaced surface; performing multi-layer surfacing alternatively on upper and lower sides of crown; using steel substrate whose width is equal to distance between lateral faces of crown and whose length is equal approximately to difference of length values of new and worn crowns along axis of lateral side; arranging steel substrate in direction of plane crossing axes of lateral faces of crown and welding it to crown along contour of wear; fixing crown with welded substrate in such a way that at first its upper side is arranged horizontally, then its lower side is arranged horizontally; placing electrodes across lengthwise axis of crown at first on substrate and then on surfaced zones until their complete restoration. |
Method for restoring rolling rolls / 2245771 Method comprises steps of mechanically removing damaged layer and performing electric arc surfacing of rotated roll in place of damaged layer removal while feeding steel austenite wire electrode with diameter 3 - 5 mm to welding zone. Surfacing is realized at density of electric current 30 - 40 A/sq. mm and at electrode feeding speed 80 - 110 m/h. After surfacing journal is subjected to spontaneous cooling. |
Surfacing machine tool / 2246384 Surfacing machine tool includes column with yoke, cross piece, carriage, face chuck, table with adjustable inclination angle, surfacing head having mechanism for reciprocation motion in horizontal plane, mechanism for vertically moving surfacing head, mechanism for rotating in horizontal plane surfacing head with mouthpiece. On surfacing head there are mounted: reel with surfacing wire, mechanism for feeding wire to surfacing zone through mouthpiece and mechanism for reciprocation motion of surfacing head in horizontal plane. Machine tool is provided with matching device having actuating organ and providing kinematic connection between mechanism for rotating surfacing head and mechanism for vertical motion of surfacing head. Handle and flywheel kinematically joined with toothed rack of cross piece are secured to carriage. Matching device is in the form of worm reduction gear of rotation mechanism that is kinematically joined through first cone reduction gear with face chuck and through set of gear wheels - with connection coupling. The last through spring of actuating organ in the form of electromagnet and through second and third cone reduction gears is joined with lead nut of vertical motion mechanism. |
Machine part restoration method / 2247014 Method comprises steps of mounting on surface of part prepared for restoration before surfacing, blank of additive material in the form of band; using band with thickness 0.1 - 5.0 mm and mounting it at gap no more than 0.2 mm; performing multi-layer surfacing of additive material in vacuum by means of scanning electron beam; mechanically working part after surfacing each layer of additive material. |
Method for restoring steam turbine blades / 2251476 Method comprises steps of removing worn portion and then surfacing in impulse mode metal whose ductility exceeds that of blade material; welding on protection cover strip by two seams while forming one seam on base material of blade and forming other seam on surfaced metal. Surfaced metal has high cracking resistance; its melting temperature is less than that of base material of blade. Heat treatment with use of heat insulation jacket is performed after surfacing and welding on of protection cover strips. |
Method for surfacing copper or copper alloys on substrate of high-alloy nickel alloys / 2252117 Method comprises steps of placing copper plate on substrate and melting it by means of electric-arc welding with use of non-consumable electrode; before placing plates, applying flux layers onto mutually joined surfaces; insulating ( for preventing contact with arc plasma) end edges of copper plate and portions of substrate near edges of plate along the whole perimeter; realizing surfacing at melting temperature of copper plate that causes no fusion of base metal of substrate. |
Method for restoring rubber mixer semichambers / 2254968 Method comprises steps of placing on restored part metallic cover plate compensating wear; fusing cover plate along its whole thickness by annular or lengthwise seams at predetermined pitch with use of plasma arc and additional arc. The last burns between melt metal and alloy powder wire that is fed behind plasma arc. Spacing between said arcs is selected in range consisting of (0.4 - 0.6) of length of melt metal bath. |
Method for making part with surfaced coating and part made with use of such method / 2255845 Method comprises steps of forming at least partial coating at least of one layer on part by electric arc surfacing with use of consumable electrode; forming said layer of alternating preliminarily set at least in one direction zones of metals with different linear expansion factors. At least one zone of said layer includes metal whose linear expansion factor is less than that of main metal of part. Such layer is formed by filling preliminarily formed grooves with metal or by applying beads. |
Attachment for surfacing inner surface of small-diameter openings / 2256539 Apparatus for belt type surfacing of cylindrical surfaces of small-diameter openings is in the form of surfacing attachment and it includes guiding duct for passing welding material. At outlet of said duct there is electric current supply mouthpiece with pressing device. Guiding duct is rectangular one, it has shaped working surface. Contact surface of belt and pressing device is arranged over level of contact surface of belt and current-supply mouthpiece without their direct contact. Width of working surface of electric current supply mouthpiece and pressing device is less than that of fed belt. Pressing device is in the form of pressing roller or pressing plate whose working surface is rounded. |
© 2013-2014 Russian business network RussianPatents.com - Special Russian commercial information project for world wide. Foreign filing in English. |