RussianPatents.com
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Steel tool or carbide tool treatment method. RU patent 2451108. |
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FIELD: metallurgy. SUBSTANCE: steel tool or carbide tool treatment method involves application of diffusion coating by saturation of steel or carbide tool in eutectic lead-lithium melt with addition of copper and nickel so that the coating is obtained. After application of coating the tool is strengthened by its being aged on material with hardness of 10 to 18 HRCe at value of contact stresses of 2000 to 5000 MPa during 2-5 minutes. EFFECT: obtaining the coating having high stability to adhesion hardness, mechanical abrasion and deformation at maintaining positive operating properties of nickel-copper coating. 2 tbl, 2 ex
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Method to treat contact surfaces of knock-down electric contact joint / 2411305 Method includes treatment of contact surfaces to remove oxide film, heating of contact surfaces and application of metal coating from gallium alloy by local contact melting. Removal of oxide film is made by chemical treatment of contact surfaces with the first etching solution with its subsequent neutralisation and cleaning of contact surfaces from etching results. Then mechanical cleaning of contact surfaces is carried out by polishing, afterwards contact surfaces are heated, metal coating of gallium alloy is applied in the medium of the second etching solution, and subsequent neutralisation of remains of the second etching solution is carried out. |
Method of coating on steel strip and steel strip (versions) / 2382833 Invention relates to method of coating on steel strip. Steel strip allows following composition, wt % C≤1.6, Mn 6-30, Al≤10, Ni≤10, Cr≤10, Si≤8, Cu≤3, Nb≤0.6, Ti≤0.3, V≤0.3, P≤0.1, B≤0.01, N≤1.0, iron and unavoidable admixtures - the rest. Primarily on steel strip it is applied aluminium layer, then it is implemented annealing, in process of which it is formed interlayer, consisting, mainly, from aluminium and iron, and it is coated molten metal, consisting of Al/Si-alloy, aluminium, zinc or zinc alloy. |
Plating on barrels made of metal powders / 2338007 Invention concerns method of operating layers receiving on surfaces of hollow barrels and can be used for bimetallic sleeves manufacturing with coating simultaneously on internal and external surfaces or only on external surface, and also for such details recovery. In detail wall there are implemented radial canals, then sintered batch is placed in its chamber. Detail is implemented lengthwise less than matrix length and installed with specified radial clearance into matrix by means of end cover with forming of end air clearances. Assembly is rotated about axis with simultaneous heating till mixture melting temperature. In covers there is implemented at least one hole connecting matrix chamber to atmosphere on radius equal to difference between external detail surface and hole. Heating is ended as only from hole it is start splash of melted metal. |
Method for electron-beam surfacing of multimodal-structure coatings / 2309827 In order to enlarge manufacturing possibilities of method, on surface of welded-on article melting zone by means of electron beam is created. Powder composition material for surfacing is fed to melting zone. Surfaced article is moved and powder material for surfacing is fed normally relative to motion direction of article. As coating is applied unfocused electron beam is used for acting upon surface of said coating without supply of material for surfacing. It provides separation of dispersed particles of strengthener from solid solution and formation of multimodal structure of surfacing along its whole thickness. |
Method of application of metal coat on current-transmitting surfaces of detachable contact connectors / 2301847 Proposed method is used for stabilization of contact resistance of connectors at level of initial assembly during entire period of operation in parts made from copper, aluminum and their alloys during assembly, operation and repair of electrical plants and plants manufacturing electrical equipment. Proposed method includes cleaning and degreasing the contact surfaces, applying liquid flux on these surfaces, preheating the surfaces and applying the metal coat; preheating is continued to temperature of 40-45C; metal coat is applied by means of local contact fusion and gallium alloy having melting point not above 30C is applied as metal coat at thickness not exceeding 0.1 mm. |
Method of manufacture of cylindrical articles provided with wear-resistant coats / 2283368 Proposed method includes placing the thermit mixture in cavities of article, followed by rotation, initiating of exothermic reaction, melting of thermit mixture, cooling of external surface of article and crystallization of molten thermit mixture. Thermit mixture contains additionally fluid material. Cooling of external surface of article is continued till temperature of its internal surface gets equal to melting point of metal of article. |
Method of fritting and polymerization in the furnace of the powder coatings / 2278907 The invention is pertaining to the method of heating and fritting of the polymeric powder coatings applied on articles and may be used in many branches of industry for painting articles of the various configurations. The method includes: charging by batches of the articles in the furnace, heating with realization of polymerization of their powdery coatings and refrigeration. Before the heating operation in the working space of the furnace create rarefaction by means of preliminary switching on the ventilation and circulation system. After the heating up to the preset temperature conduct the periodical switching-on / switching-off of the electric heater of the furnace. At that the blowout of the air from the furnace is conducted. For keeping the preset temperature over the whole operational volume of the furnace through at least one pilot hole in the furnace the portions of the cold air are periodically pumped in. Then conduct refrigeration, at which the electric heater is finally switched off, and the air saturated with the products of polymerization is removed from the furnace, create the rarefaction and feed the new batch of the cold air into the furnace. For realization of the heating they use the electric heater made out of the steel sheets and the square-shaped metallic tubes. The tubes have holes used for arrangement in them of the tubular rods supporting the spirals. The tubular rods supporting the spirals of the electric heater are made out of the mullitesiliceous ceramics. The technical result of the invention is improvement of the quality of the articles treated in the furnace with simultaneous improvement of the process of heating of the furnace, the air ventilation and circulation. |
Method for joining by rolling liquid and solid different type metals and plant for performing the same / 2274515 Method comprises steps of pouring melt metal onto surface of different solid main metal coated with flux for soldering; rolling metals under pressure for rapid cooling of melt metal, crystallizing it and joining with surface of solid main metal due to metallurgical joining between two or more metals. Plant for performing the method includes mounted according to desired order: machine for uncoiling sheet metal from coil; vessel with soldering flux; unit for drying and heating; casting nozzle; rolls with inner cooling and machine for coiling sheet metal. Ladle for melt metal is arranged over casting nozzle. Main frame of plant is arranged under said ladle. |
Method for improving wear resistance of worn parts of steel and cast iron and for restoring such parts / 2271913 Method is realized by applying at least one coating by means of electric spark alloying. Wear resistance coating is applied with use of electrode of boron alloyed intermetallide Ni3Al containing, mass %: Al, 2 - 15; B, 0.02 - 02; Ni, the balance. In variants of invention electrode contains in addition dispersed particles of Si3 N4. Before applying on part layer of wear resistant coating, nickel layer with thickness 20 - 50 micrometers is applied as intermediate adhesion barrier. Coated parts are subjected to mechanical working. Restoration is realized for parts with wear degree up to 100 micrometers or with wear degree 100 - 300 micrometers. |
Electrodiffusion thermal treatment of hollow part from steel / 2450084 Lower end of a processed part is sealed, an auxiliary electrode is placed into a part, and a salt melt is loaded to the level by 2.5-3.5 mm lower the upper end of the processed part. The part is heated up to 830-1190 K, anode polarisation is carried out with current having density from 0.1 to 25.0 A/dm2 in a salt melt, being an electrolyte, during 1.5-3.0 hr with an auxiliary electrode. After anode polarisation the salt melt is poured out, and the part is cooled down. |
Procedure for reduction of high temperature silicon containing protective coating on heat resistant structural materials / 2437961 Procedure consists in cleaning and de-fatting sections of surface subjected to reduction, in application of layer of slurry composition on them and in successive drying. Composition includes mixture of binding filler containing powder of alloy of composition wt %: Ti - 15.0-40.0; Mo - 5.0-30.0; Y - 0.1-1.5; B - 0.5-2.5; Si - 26.0-79.4. Also, as binding in slurry composition there is used sol of silicon acid in volume ratio with powder of alloy from 1:3 to 3:1. Drying is performed in two stages - at room temperature during 30-60 min and at temperature 75±5°C during 10-20 min. |
Procedure for forming nano-structured layer on surface of steel item / 2413037 Procedure consists in application of coating on surface of steel item by diffusion saturation with nickel and copper, further, there is performed hardening thermal treatment of item by tempering from temperature of diffusion saturation and tempering. Coating is subjected to surface plastic deformation with rolling or shot-blasting at value of contact stresses in zone of deformation 3500…8000 MPa. |
Method of restoration of heat-resistant thermodiffusion aluminide coatings of gas turbine blades of complex configuration / 2365478 Invention relates to restoration of heat-resistant thermodiffusion aluminide coatings on gas turbine blades of complex configuration. The method involves removal of the worn-out area of the used coating and applying coating on the remote area by slipping layer-by-layer using suspension. The suspension consists of inorganic phosphatic - chromate binding substance and fine-dispersed aluminium and silicon powders. This is followed by drying and heat fixing of each layer. The finished coating is then thermodiffusionally annealed in vacuum. |
Tool for cutting or plastic working of metals / 2271265 Tool includes hard alloy steel base with strengthening coating. Copper-nickel diffusion layer is used as strengthening coating; said layer is formed by diffusion saturation in melt of eutectic lead-lithium alloy to which copper and nickel are added. In variants of invention diffusion layer is formed in melt of eutectic lead-lithium alloy containing 5 - 10 mass % of copper and 2 - 3 mass % of nickel at temperature of diffusion saturation 1000 - 1200°C. |
Tool for cutting or plastic working of metals / 2271265 Tool includes hard alloy steel base with strengthening coating. Copper-nickel diffusion layer is used as strengthening coating; said layer is formed by diffusion saturation in melt of eutectic lead-lithium alloy to which copper and nickel are added. In variants of invention diffusion layer is formed in melt of eutectic lead-lithium alloy containing 5 - 10 mass % of copper and 2 - 3 mass % of nickel at temperature of diffusion saturation 1000 - 1200°C. |
Method of restoration of heat-resistant thermodiffusion aluminide coatings of gas turbine blades of complex configuration / 2365478 Invention relates to restoration of heat-resistant thermodiffusion aluminide coatings on gas turbine blades of complex configuration. The method involves removal of the worn-out area of the used coating and applying coating on the remote area by slipping layer-by-layer using suspension. The suspension consists of inorganic phosphatic - chromate binding substance and fine-dispersed aluminium and silicon powders. This is followed by drying and heat fixing of each layer. The finished coating is then thermodiffusionally annealed in vacuum. |
Procedure for forming nano-structured layer on surface of steel item / 2413037 Procedure consists in application of coating on surface of steel item by diffusion saturation with nickel and copper, further, there is performed hardening thermal treatment of item by tempering from temperature of diffusion saturation and tempering. Coating is subjected to surface plastic deformation with rolling or shot-blasting at value of contact stresses in zone of deformation 3500…8000 MPa. |
Procedure for reduction of high temperature silicon containing protective coating on heat resistant structural materials / 2437961 Procedure consists in cleaning and de-fatting sections of surface subjected to reduction, in application of layer of slurry composition on them and in successive drying. Composition includes mixture of binding filler containing powder of alloy of composition wt %: Ti - 15.0-40.0; Mo - 5.0-30.0; Y - 0.1-1.5; B - 0.5-2.5; Si - 26.0-79.4. Also, as binding in slurry composition there is used sol of silicon acid in volume ratio with powder of alloy from 1:3 to 3:1. Drying is performed in two stages - at room temperature during 30-60 min and at temperature 75±5°C during 10-20 min. |
Electrodiffusion thermal treatment of hollow part from steel / 2450084 Lower end of a processed part is sealed, an auxiliary electrode is placed into a part, and a salt melt is loaded to the level by 2.5-3.5 mm lower the upper end of the processed part. The part is heated up to 830-1190 K, anode polarisation is carried out with current having density from 0.1 to 25.0 A/dm2 in a salt melt, being an electrolyte, during 1.5-3.0 hr with an auxiliary electrode. After anode polarisation the salt melt is poured out, and the part is cooled down. |
Steel tool or carbide tool treatment method / 2451108 Steel tool or carbide tool treatment method involves application of diffusion coating by saturation of steel or carbide tool in eutectic lead-lithium melt with addition of copper and nickel so that the coating is obtained. After application of coating the tool is strengthened by its being aged on material with hardness of 10 to 18 HRCe at value of contact stresses of 2000 to 5000 MPa during 2-5 minutes. |
Method of hard-alloy tool machining / 2509173 Diffusion coating is applied by saturation of tool surface of hard alloy in lead-lithium eutectic melt with admixtures of copper, nickel and iron. Iron plates are added to said melt to be arranged nearby tool surface in amount required for saturation of iron melt to weight concentration of 1-10% of the melt total weight. |
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