RussianPatents.com

Method of treatment of steel parts surfaces. RU patent 2462517.

FIELD: metallurgy.

SUBSTANCE: cold plastic deformation of the treated surface is carried out during continuous feeding of radical-generating substance to the zone of deformation to achieve a given quantity of material hardening of the surface layer. This is followed by chemical and thermal processing of parts by heating of parts to the temperature of chemical modification of radical-generating substance at which the destruction of its molecules starts, the details are exposed at a given temperature at continuous supply of radical-generating substance within the time required for maximum saturation with radicals of the hardened surface layer. Before heating the parts, vacuum is generated in the chamber or shielding gas nitrogen is injected, and then the parts are heated, and radical-generating substance is a mineral oil.

EFFECT: increased purity and corrosion resistance of the surfaces of steel parts.

1 ex

 


 

IPC classes for russian patent Method of treatment of steel parts surfaces. RU patent 2462517. (RU 2462517):

C23C26 - Coating not provided for in groups ; C23C0002000000-C23C0024000000
C21D1/78 - MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE BY DECARBURISATION, TEMPERING, OR OTHER TREATMENTS (cementation by diffusion processes C23C; surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by this subclass C23F0017000000; unidirectional solidification of eutectic materials or unidirectional demixing of eutectoid materials C30B)
Another patents in same IPC classes:
Ingredients to produce corrosion-resistant and heat-resistant coatings on parts of structural steels and heat-resistant alloys based on nickel / 2455390
Composition contains the following ingredients wt %: 30-35 of aluminium-chromium-phosphate binder, 12-18 of water, 2-3 of chromic anhydride, 1-3 aluminium hydroxide powder, 10-22 aluminium- silicon powder, and the rest is aluminium powder. Powders of aluminium hydroxide, aluminium - silicon, aluminium, have a fraction of up to 10 microns.
Cutting tool Cutting tool / 2455149
Invention relates to a cutting tool, in particular, to knives for cutting food products. A cutting tool (1) has a cutting section (13) of a cutting blade with coated surface (7) made of electrode material or a product of reaction of electrode material melted by pulse discharges induced between the cutting section (13) of the blade and the electrode in the engine oil and between the body of the blade and the coating the gradient metallic structure is formed with the depth from 5 micrometres to 30 micrometres. An electrode is a moulded product, moulded from powder of one of the metal or a mixture powder of metals, or the metals, metal compound or metal compounds, of the ceramic material or ceramic materials, heat-treated moulded product, which is a moulded product subjected to heat treatment. The moulded product contains at least one of Ti, Si, cubic BN, TiC, WC, SiC, Cr3C2, Al2O3, ZrC2-Y, TiN and TiB.
Method for corrosion-resistant covering application to titanium alloy hardware Method for corrosion-resistant covering application to titanium alloy hardware / 2451771
Invention relates to method of applying corrosion-resistant covering to titanium alloy hardware and may be used to protect titanium alloy tubes from corrosion when the tubes are used in marine environment containing up to 20 wt % of chlorides. Hardware surface is covered with thermally unstable ruthenium salt solution Ru(OH)Cl3 with viscosity raising additives. Thermal annealing is done, as a result of which a layer of ruthenium oxide is applied. Corrosion-resistant covering is to be applied to 100% of protected surface. The solution may additionally contain H2IrCl2, TiCl3, HCl. Glycerine in ratio up to 20% of general solution amount may be used as a viscosity raising additive. Thermal annealing may be done in oxidising atmosphere at temperature of 450°C. The hardware surface is pretreated to increase roughness and wettability, particularly, bead blasting treatment is done with degreasing following it. Covering of titanium alloy hardware of any degree of complexity is provided, including covering hardware with weld seams, particularly, inner surface of tubes and double bottom tanks.
Steel tool or carbide tool treatment method / 2451108
Steel tool or carbide tool treatment method involves application of diffusion coating by saturation of steel or carbide tool in eutectic lead-lithium melt with addition of copper and nickel so that the coating is obtained. After application of coating the tool is strengthened by its being aged on material with hardness of 10 to 18 HRCe at value of contact stresses of 2000 to 5000 MPa during 2-5 minutes.
Method of surface impregnation of steel actuator cutting edge of tiller Method of surface impregnation of steel actuator cutting edge of tiller / 2447194
Method includes saturation of a cutting edge with strengthening elements from a plaster containing 84 or 90 wt % of boron carbide and 16 or 10 wt % of a fused flux for induction fusing P-0.66. The plaster is applied onto the cutting edge and the actuator's tip at the side contacting with soil, saturation is carried out with high-frequency currents with heating of the saturated surface up to the temperature of 1250-1300°C and soaking time of 1-2 min. Subsequent thermal treatment is carried out by heating of the entire tiller up to 850-900°C with subsequent tempering in the oil medium. The fused flux for induction fusing P-0.66 contains modifiers, such as a mixture of a silicocalcium powder 20 wt % and a powder of flux AN-348A 80 wt %.
Method of processing surface of article made from titanium alloy / 2445406
Proposed method comprises preliminary preparation of article surface, placing article and current conduction titanium material in processing zone, creating vacuum in said zone, feeding negative potential, separately, to article and current conducting material, firing arc on current conducting material that burns in vapors of said material to produce plasma, bombarding, cleaning and diffusing article surface and accumulating ions of current conducting material on article surface at article surface temperature below that strength loss in article material to produce coating. Two current conducting materials are arranged in processing zone, one of titanium and another one of nickel-based alloy. Accumulation and diffusion of titanium material ions are performed at negative potential at article of 120-200 V in atmosphere of inert gas consisting of the mix of oxygen and argon in (1-2):1 ratio at 0.05-0.3 MPa. Thereafter, reaction gas feed is terminated to excite vacuum arc at second nickel-based material and to accumulate its ions at negative potential of 15-20 V.
Laminar material from metal sheets and polymer Laminar material from metal sheets and polymer / 2440246
Invention relates to laminar material made from metal sheets and polymer layer reinforced by fibers and bonded therewith, to be used in aircraft or aerospace engineering. Laminar material comprises at least one first metal layer of invariable thickness of at least 1.5 mm and at least one second of invariable thickness of at least 1.5 mm. Said first and second layers are bonded together by polymer layer reinforced by fibers, volume content of fibers not exceeding 45%. Aforesaid polymer layer comprises reinforcing fibers laid in polymer matrix and selected from the group including fiber glass, carbon fibers, drawn thermoplastic fibers, natural fibers and combinations thereof. Said fibers are impregnated by polymer matrix in partially hardened state.
Complicated profile consisiting of metal profile coated with metal foil Complicated profile consisiting of metal profile coated with metal foil / 2439201
Invention is referred to a complicated profile (1), consisting of a metal profile (2) coated with metal foil (3), and a method of coating application on production line by means of the metal foil (4). The method includes subsequent transportation of preliminary cut-out sections of shaped profiles (2) made from plastic or metal. The coating of each shaped profile (2) section with metal foil (3) is ensured to couple the said foil (3) with the said profile (2) in any point of surfaces of metal foil. This coating also ensures detection of the first, the lower by downstream, end (6) and/or the second, the upper by downstream, end (7) of each shaped profile (2) section and their cutting at the level of each end of each shaped profile section. The above metal foil (3) is selected so that its surface hardness could be higher than the hardness of the above shaped profile (2).
Method of surface treatment to protect it Method of surface treatment to protect it / 2439200
Substrate material is coated with a layer containing, at least, one metal for producing the applied layer on the substrate material. In order to produce metal protective layer, the applied layer is then treated thermally in recovering environment at pressure below atmospheric level.
Composition of bath for chemical-thermal treatment of friction surfaces of steel items / 2436867
Composition of bath has following ratio of components, wt %: water 38.0-40.0, caustic soda 40.0-43.0, sulphide soda 1.5-2.5, hypo-sulphurous soda 2.0-3.0, sulphurous titanium 7.0-8.0, copper sulphide 2.5-3.5, potassium 3.0-4.0.
Method of surface treatment of products of heat resisting alloys Method of surface treatment of products of heat resisting alloys / 2462516
Method is implemented by the surface treatment of parts made of heat resisting alloys with high-current pulsed electron beam with a pulse duration of 20-50 mcs, the electron energy of 110-120 keV, the energy density of 18-45 J/cm2 per pulse and number of pulses of 2.5, followed by a stabilising annealing in a vacuum at a pressure not exceeding 10-5 mm Hg for 2-6 hours.
Operability improvement method of hard-alloy cutting tool using pulse laser treatment method Operability improvement method of hard-alloy cutting tool using pulse laser treatment method / 2460811
Cutting tool is treated with pulse laser beam with energy density of 10-50 J/mm2 at the distance of cutting edge from irradiation place of 12-18 mm.
Ploughshare strengthening method Ploughshare strengthening method / 2460810
During electromechanical processing on ploughshare surface there formed are parallel strengthening zones with hardening structures of high hardness level. Strengthening zones with depth of up to 3 mm and width of 3.5÷7 mm are located at an angle of 40÷55° to ploughshare blade at the distance between them of 10÷30 mm. As a result of the above method the additional materials are not consumed and further mechanical processing is not required.
Ploughshare strengthening method Ploughshare strengthening method / 2460810
During electromechanical processing on ploughshare surface there formed are parallel strengthening zones with hardening structures of high hardness level. Strengthening zones with depth of up to 3 mm and width of 3.5÷7 mm are located at an angle of 40÷55° to ploughshare blade at the distance between them of 10÷30 mm. As a result of the above method the additional materials are not consumed and further mechanical processing is not required.
Method of quenching spring terminals and plant to this end Method of quenching spring terminals and plant to this end / 2459877
Spring terminal heated to austenitisation temperature is quickly cooled in jet flow of quenching fluid in the range of pearlitic and martnensitic transformation temperatures of 80-120°C. Depending upon article configuration and sizes, jet flow rate is SET to make 5-15 m/s, specific flow rate is adjusted in the range of 20-60 cm3/(cm2·s) to allow part cooling rate of 100-600°C/s while quenching fluid temperature is maintained equal to 30-60°C. Terminal quenching plant comprises high-pressure pump, filter and cooling chamber housing sprayer, slide and conveyor. Shutter is arranged at sprayer outlet and connected with drive to open and close it in time and vibrate it in closed position. Sprayer inner space follows that of spring terminal with minimum clearance while conveyor provides final cooling of spring terminals in stationary quenching fluid and discharging from cooling chamber.
Method of quenching spring terminals and plant to this end Method of quenching spring terminals and plant to this end / 2459877
Spring terminal heated to austenitisation temperature is quickly cooled in jet flow of quenching fluid in the range of pearlitic and martnensitic transformation temperatures of 80-120°C. Depending upon article configuration and sizes, jet flow rate is SET to make 5-15 m/s, specific flow rate is adjusted in the range of 20-60 cm3/(cm2·s) to allow part cooling rate of 100-600°C/s while quenching fluid temperature is maintained equal to 30-60°C. Terminal quenching plant comprises high-pressure pump, filter and cooling chamber housing sprayer, slide and conveyor. Shutter is arranged at sprayer outlet and connected with drive to open and close it in time and vibrate it in closed position. Sprayer inner space follows that of spring terminal with minimum clearance while conveyor provides final cooling of spring terminals in stationary quenching fluid and discharging from cooling chamber.
Annealing method of mild steel rolled at textured rolls Annealing method of mild steel rolled at textured rolls / 2458154
Annealing method of mild steel rolled at textured rolls includes heating of cold-rolled coils in bell-type furnace with protective atmosphere consisting of 93% N2 and 7% H2 at specified heating speed till the temperature of recrystallisation annealing, holding at this temperature, cooling under the bell with blown out burners and cooling till the temperature 130°C, where the time of coils cooling under the bell with blown out burners is calculated from the expression: where tF.H - temperature of final holding, °C; tHBR - temperature of heating bell removal, °C; theating - heating total duration, hour; 23, 0.3 - empirical coefficients,°C/hour and °C/hour2, correspondingly.
Method of annealing coils of cold-rolled mild steel Method of annealing coils of cold-rolled mild steel / 2458153
Method of annealing coils of cold-rolled mild steel includes coils heating up to the temperature of recrystallisation annealing set by the test bed thermal couple, holding at this temperature, holding under the bell with blown out burners and cooling, note that annealing temperature under the furnace bell is set to 820°C by zone thermo couple, the temperature after heating is 670°C by test bed thermal couple, the temperature of coil core is 650°C, coils cooling to the temperature 600°C by test bed thermal couple is done at a speed 16°/hour, then the coils are held under the bell with blown out burners for 5 hours, then final cooling by water is carried out from the temperature 280°C by test bed thermal couple.
Method for electron beam strengthening of hard-alloy tool or item Method for electron beam strengthening of hard-alloy tool or item / 2457261
Working surface of tool or item from hard alloy on the basis of titanium carbide with nickel-chromium binding substance is irradiated with pulse heavy-current electron beam with electron energy of 10-30 keV at duration of radiation pulses of 150-200 mcs and number of pulses of 10-30; at that, electron beam radiation is performed in nitrogen-containing plasma of gas discharge at nitrogen pressure of 0.02-0.03 Pa and energy density in electron beam is 50-70 J/cm2.
Method of machine parts electromechanical machining Method of machine parts electromechanical machining / 2457258
Machining is executed by three tools, each being connected to one of phases of three-phase current source, isolated and located 0.5-5 mm from adjacent tool at simultaneous heating of part surface layer by advancing electrical current via zone of contact between tool and part and mechanical effects on part surface. Note here that machining is carried out by tools arranged on various axes and to be pressed to part surface with zone of aforesaid contact located on one line.
Installation used for rolled metal cooling Installation used for rolled metal cooling / 2244022
The invention presents an installation for rolled metal cooling and is dealt with metal rolling, in particular with cooling of rolled metal. The installation for rolled metal cooling contains a body with an inlet branch-pipe and two rows of outlet branch-pipes displaced from each other by a half step. Value of a step of the outlet branch pipes in each row does not exceed four internal diameters of the branch-pipes. Across the body opposite to an entry of the inlet branch-pipe a dissector is installed. Along the body opposite to the outlet branch-pipes there are two entire central plates and two fragmentary lateral plates forming two longitudinal funnel-shaped cavities, turned by their narrow parts to each row of outlet branch-pipes. Fragmentariness of the lateral plates is created at the expense at least of one cutout in the base of each plate, at the longitudinal butts of which there are two perpendicularly fixed damping plates facing inside the funnel-shaped cavities. The invention allows to increase evenness, flexibility and efficiency of the rolling metal cooling process and ensures reliable operation of the installation.
© 2013-2014 Russian business network RussianPatents.com - Special Russian commercial information project for world wide. Foreign filing in English.