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Curved casing net for sausage products, method of manufacturing curved casing net for sausage products, sausage product casing and cased sausage product

Curved casing net for sausage products, method of manufacturing curved casing net for sausage products, sausage product casing and cased sausage product
IPC classes for russian patent Curved casing net for sausage products, method of manufacturing curved casing net for sausage products, sausage product casing and cased sausage product (RU 2383137):
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FIELD: food industry.

SUBSTANCE: casing net for sausage products consists of at least three lengthwise ropes and cross-links connecting every pair of adjacent ropes so as to form net meshes in which the opposite sides, formed by sections of the adjacent ropes, have unequal lengths. The lengthwise ropes have a knitted loopy structure made from open or closed single "chain" loops and the unequal length of net meshes is provided due to creating unequal takedown traction for each loop in the loopy structure of the adjacent ropes. The ropes can contain a filling thread. The sausage product includes a sausage casing, which is connected to the claimed net and has a shape imitating the curved line of natural bung.

EFFECT: invention can find its application in packages used for manufacturing sausage products as well as in the products that are packed into casings covered with nets.

18 cl, 12 dwg

 

The invention relates to the packaging used in the production of sausage products, namely, to the grids of the casings for sausages, casings for sausages using grids, as well as products that are packaged in membrane-coated grids.

The presence of the grid in packaging meat products and other food products due to the necessity of removing the sheath voltage, received from the internal pressure during filling her food, as well as the need to give the form of sausages specially embossed patterns.

There are various constructive solutions grids casings for sausages, consisting of intersecting strands forming the mesh structure of the mesh (for example, described in Japan patent No. 2245161, IPC AS 13/00, publ. 1990; the patent of Ukraine No. 19029, IPC AS 13/00, publ. 2006).

Known constructive solutions distinguished by a lack of strength.

Known mesh casings for sausages consisting of woven cell bundles, forming a honeycomb structure of the grid (European patent EP 1498035, IPC AS 13/00, publ. 2005).

Known constructive solution has a large volume in the manufacture.

Known mesh casings for sausages, consisting of threads, both longitudinally and transversely located with respect to rodolniy the grid axes and forming its structure in the form of rectangular cells (patent of great Britain No. 993531, IPC AS 13/00, publ. 1965).

Known constructive solution has a large volume in the manufacture and requires a large amount of material.

Known mesh casings for sausages (RF patent No. 69708, publ. 2008), containing at least three longitudinal harness and connecting every two adjacent (nearby) harness cross connection located at a given distance from each other. The longitudinal strands are looped structure, and cross-links consist of one, two or three single yarns constituting the hinge structure of the loom, each harness contains the filling thread is included inside the chain along the length of the harness and forming in places cross-linking two fixing loops connected by a cross-linking threads located on both sides adjacent bundles.

Casing for sausage products connected with the proposed grid, in particular, it can be glued to the grid.

This mesh is intended for sausage products having a straight cylindrical shape.

The objective of the proposed technical solution is the creation of curved mesh casings for sausages with enhanced strength characteristics intended for sausages covered with a net, and sausage in a casing covered with a net, which has the form, close to the arcuate curved shape natural caps.

The essence of the invention is as follows.

Curved mesh casings for sausages contains at least three longitudinal harness, and cross-links connecting every two adjacent harness with the formation of grid cells in which the opposite sides are formed by the areas nearby harnesses made of different lengths. The longitudinal strands are knitted looped structure in the form of open or closed single hinge chains, and the different length of the sides of grid cells formed by creating different efforts delays of each loop stitch patterns nearby cables.

The longitudinal strands are looped structure consisting of one or more single yarns, and at least one of the filaments constituting the hinge structure of each harness, participates in the formation of cross-links, formation of which promazyvaetsya all the filaments of each bundle in the loop with the fixation cross braces located on both sides of the harness at a given distance from each other.

At least one harness contains the weft thread forming in places cross-linking two fixing loops together with the threads of the cross-links that are located on both sides of the harness, while the weft thread vkluchennosti "chain" along the length of the harness and fastened it between the frame loop chains and wire.

The threads of the hinge structures each bundle can have the same or different thickness.

The thread forms a single open or closed loop "chain", and the weft thread can be the same or different thickness and distensibility.

Stitch patterns can be formed using yarns of mixed or natural yarns or fibres.

You can use elastic tensile threads.

A method of manufacturing a curved mesh casings for sausages includes forming at least three longitudinal wires and transverse links connecting every two adjacent harness with the formation of grid cells in which the opposite sides are formed by the areas nearby wire harnesses have different lengths. The longitudinal strands of the grid form a warp knitting way of one, two or three single strands by creating a hinge in the form of an open or closed single hinge chains, you can get different lengths of the opposite sides of the grid cells formed by areas nearby harnesses, carried out by creating various efforts delays of each loop stitch patterns nearby cables.

At least one of the filaments constituting the hinge structure of each harness, participates in the formation of cross-links, formation of which is s promazyvaetsya all the filaments of each bundle in the loop with the strengthening of cross-linking, located on both sides of the harness.

At least one harness includes a weft thread forming in places cross-linking two fixing loops together with the threads of the cross-links that are located on both sides of the harness, while the weft thread is included inside "chain" along the length of the harness and fastened it between the frame loop chains and wire.

The longitudinal strands of the mesh form in three or four areas of knitting.

In each zone of knitting formed by one or two or more longitudinal harness with cross-links between adjacent bundles on either side of him.

Hinge structure of each of the longitudinal bundle formed of two or more yarns composed of filaments with different thickness and elongation.

Cross-links between adjacent longitudinal strands form at the expense of counter-directional shifts of yarn feeders filled with threads that obtained hinge structure of each longitudinal harness to the place of formation of cross-links.

Casing for sausage products connected with the proposed curved grid, in particular, it can be glued with curved grid.

Sausage product with sausage casing connected with the proposed curved grid and looks similar to the curved natural caps.

On presents artiach depicted circuit, revealing the content of the proposed solutions and showing structural features of the curved mesh casings for sausages.

Figure 1 is a longitudinal hinge structure harness curved grid consisting of warp weave "closed chain" and the weft yarn 3, located along the longitudinal harness and secured in the harness between the frame loop "closed chain" 1 and wire 2 (type "a"), and hinge structure longitudinal harness curved grid without weft yarn (type "b").

Figure 2 is a longitudinal hinge structure harness curved grid consisting of warp weave, open chain and the weft yarn 3, located along the longitudinal harness and secured in the harness between the frame loop "open-chain" 1 and wire 2 (type "a"), and hinge structure longitudinal harness curved grid without weft yarn (type "b").

Figure 3 - two consecutively spaced reinforcing loops "a" and "B" harness in the areas of education regular cross-links between adjacent longitudinal strands, both loops are formed of at least two filaments, one of which (thread 4), twisted and manorastroman, forms an interlocking open or closed chain in the longitudinal harness to the place of education cross connection (reinforcing loop "A") and cross-links with adjacent longitudinal bundle, the positioning to the left, another (thread 3) is complex and tensile thread, which is located along the longitudinal harness between places cross connection in the form of a duck, fixed between the frame loop "chain" and its wire (1"or 2"a"), and in areas of lateral connections forms a loop "And" together with the thread 4.

Thread 5 with the thread 3 is involved in the formation reinforcing loop "B" and then loops open or closed chain with the weft from the place of formation of cross-links and forms cross-links with adjacent longitudinal harness on the right side. Thread 5 similar threads 4, twisted, manorastroman, the same thickness (weft thread - view "and"without filling thread - view "b").

Figure 4 - two combined reinforcing loops "In" harness formed simultaneously by two threads 4 and 5, and thread 3, and then thread 4 forms cross-links with adjacent longitudinal harness to the left, and the thread 5 thread 3 is involved in the formation of loop structures (Fig 1 a or 2 a) longitudinal harness (weft thread - view "and"without filling thread - view "b").

5 is a three zone knitting curved grid shell in each zone forms a longitudinal harness looped structure (zone I in point of W1in zone II - W2in zone III W3), the longitudinal strands are evenly spaced around the circumference of the through 120°, and the cross-links are formed between the longitudinal and the wiring: W 1and W2, W2and W3, W3and W1.

6 is a four zones knitting curved grid shell in each zone forms a longitudinal harness looped structure (zone I in point of W1in zone II - W2in zone III W3in zone IV - W4), the longitudinal strands are evenly spaced on a circle through 90°, and the cross-links are formed between the wiring: W1and W2, W2and W3, W3and W4, W4and W1.

Fig.7 - three zones knitting curved grid shell in each zone is formed by two longitudinal harness looped structure (zone I in points W1and W2,

in zone II - W3and W4in zone III W5and W6), the longitudinal strands are evenly spaced around the circumference of the through 60°, and the cross-links are formed between the wiring: W1and W2, W2and W3, W3and W4, W4and W5, W5and W6, W6and W1.

Fig - four zones knitting curved grid shell in each zone is formed by two longitudinal harness looped structure (zone I in points W1and W2in zone II - W3and W4in zone III W5and W6in zone IV - W7and W8), the longitudinal strands are evenly spaced around the circumference of 45°, and the cross-links are formed between the bundles is: W 1and W2, W2and W3, W3and W4, W4and W5, W5and W6, W6and W7, W7and W8, W8and W1.

Fig.9 three longitudinal harness curved mesh shell W1, W2, W3and cross connection 6 between two adjacent wiring: between W1and W2- AG and Ni, between W2and W3- gg1and BB1between F3and W1- g1a and b1B. In the process of formation of stitch patterns (figure 1 and 2) and reinforcing loops (figure 3 and 4) longitudinal bundles W1, W2and W3are subject to individual efforts delays q1, q2and q3accordingly, the value of q1>q2a q2=q3that ensures the formation of the cell 7, limited areas AB, BV, HS and ha, with the following dimensions: length AB more plot VG, lot dimensions, BV and ha are equal, i.e. AB>br, BV=ha, the cell 7 is located between the wiring W1and W2.

Cell 71limited areas AB, BV1in1g1, g1and located between the wiring W1and W3symmetrical layout regarding harness W1in form and size, cell 7. The direction of cross-linking between the wiring W2and W1, W1and W3, W3and W2 arrows pointing clockwise, and between the wiring W1and W2, W2and W3, W3and W1in a subsequent cycle of the cross-linking counterclockwise. This technique provides the curved grid shell sausages and sausage products, having a form similar to the curved natural caps.

Figure 10 - four longitudinal harness curved mesh shell W1, W2, W3and W4and cross connection 6 between two adjacent wiring: between W1and W2- AG and Ni, between W2and W3- BB11and g11g1between F3and W4in11in1and g11g1between F4and W1in1b and g1A. In the process of formation of stitch patterns (figure 1 and 2) and reinforcing loops (figure 3 and 4) longitudinal bundles W1, W2, W3and W4are subject to individual efforts delays q1, q2, q3and q4accordingly, the value of q1>q2and q3, q2=q4, q2>q3that leads to the formation of identical shape and size and are symmetrically located relative to the harness W1cells 7 and 71restricted areas AB, BV, br and ha (cell 7) and AB, BV1in1g1and g1and (Chaka 7 1), and the length of the section AB is greater than the length plots VG and1g1, VG=in1g1; BV=AG=Ni1=g1and, the length of a section in11g11less than the length of VG plots and1g1.

The direction of cross-linking between the wiring W2and W1, W1and W4, W4and W3, W3and W2arrows pointing clockwise, and between the wiring W1and W2, W2and W3, W3and W4, W4and W1in a subsequent cycle the crosslinking counterclockwise. This technique provides the curved grid shell sausages and sausage products, having a form similar to the shape of an arc.

Each longitudinal harness (figures 9 and 10) is formed of warp weave "closed " or " open chain" weft thread located between the core loop of the chain and its pullback or without weft threads (1 and 2). The weft thread is located along the length of the harness and secured in the structure of the harness frame of a loop of chain and wire from one cross connection to the next.

Cross connection 6 are formed of one, two or more threads, creating a looped structure of the loom. In the places of formation of cross-links between adjacent wiring weft thread pravacana simultaneously with other the threads in the chain. Thus obtained bonded loop (figure 3 and 4)located in the wiring harness sequentially, or they can be combined. The filling thread in this case contributes to the creation of sustainable cross connection and earnings loops.

Curved mesh is made on a circular knitting machine by way of a longitudinal knitting with two groups of yarn feeders H1and H2(11), each group of yarn feeders moves according to a given individual program process petleobrazovaniya. One group of yarn feeders H1seasoned one, two or more threads, forming a hinge structure longitudinal harness is open or closed chains and cross-links between adjacent bundles. The second group of yarn feeders H2seasoned weft thread, which is located along the harness without promazyvanija cross connections between places and promazyvaetsya in securing loops concurrently with other threads in places cross-linking. Each group of yarn feeders makes movements on the individual program. The first group of yarn feeders H1in places cross linking each of the harness simultaneously performs a shift aimed in one direction to the adjacent longitudinal bundle, and then simultaneously shift aimed in the other direction to the previous bundle, after the image is of the hinge structure of the loom. In figures 9 and 10 show by arrows the direction of shift of the first group of yarn feeders H1, zigzag line on the wiring W1and W2shows the path of the thread, tucked into one of the yarn feeders of the first group, which forms a hinge structure in the harness and the cross-link between adjacent bundles.

Curved grid can be made on a circular knitting machine by means of longitudinal fibres with at least one of the groups of yarn feeders H1H2N3when each group of yarn feeders moves according to a given individual program process petleobrazovaniya, creating three, four or more longitudinal plait stitch patterns, consisting of open or closed loops of the chain without weft threads, the threads of the two yarn feeders, and in areas of education cross-linking both groups of yarn feeders perform multi-directional counter shift, directing the thread to the adjacent wiring to the left and to the right of the harness, in which the thread was created a looped structure is open or closed chain.

In this case, you may also use the weft yarn. Then the group of yarn feeders N3dressed weft thread.

For example, the thread of the thread guide H1participating in the education longitudinal harness W1together with the thread of nicebody the El N 2to point a1forms a transverse relationship with the longitudinal bundle W2by shifting the thread guide H1to the right of the harness W1and the thread of the thread guide H2a transverse relationship with the longitudinal bundle W3. At the same time or in a subsequent cycle of petleobrazovaniya thread the thread guide H1participating in the education longitudinal harness W2together with the thread of the thread guide H2to point a2forms a transverse relationship with the longitudinal bundle W3by shifting the thread guide H1right from harness W2and the thread of the thread guide H2a transverse relationship with the longitudinal bundle W1. Similarly executed shifts yarn feeders H1and H2involved in the formation of the longitudinal bundle W3.

After the formation of the thus cross-links between strands of the yarn feeders H1and H2participate in the formation of stitch patterns in other bundles, then doing the opposite shifts, back in the old harness.

This admission is the crossing of parallel yarns in the cross-link, the reliable fixing them at points ties, increases the strength of the curved grid.

Based on the requirements to the appearance of the curved grid more dense textures it is possible to use filling thread N3all wiring,either on the same harness. For example, the braid is formed by the great effort of the delays of each loop may be thickened weft thread, and harness, educated less effort guy and has already dense looped structure, devoid of the weft yarn. This combination allows you to align the visual thickness of the wiring harness to compensate for the dense weave of the total thickness of the threads involved in the creation of a separate harness.

Fig, 12 shows the sausage product 8 in the sausage casing and the curved grid consisting of four longitudinal wires and cross-linking between each two adjacent longitudinal bundles (figure 10), providing sausages, having a form similar to the form of natural caps.

The proposed curved grid casings for sausage products has high strength characteristics and a stable set type sausages, close to the natural form of caps.

The proposed method allows to obtain high-quality mesh for shells, which has high strength characteristics, and stable, originally defined, geometric form.

Sausage product with the proposed curved grid enables to obtain a dense packing of shell meat raw materials at the expense of frame amplification shell curved mesh with new features and advantages of the kami, that, in turn, will improve consumer quality sausage products.

The proposed curved grid allows you to extend the range of sausage products. This grid forms a sausage product in the traditional, historically, the usual form of natural casings - curved, arcuate shape of the caps.

1. Curved mesh casings for sausages containing at least three longitudinal bundle and cross-links connecting every two adjacent harness with the formation of grid cells in which the opposite sides are formed by the areas nearby harnesses made of different length, wherein the longitudinal strands are knitted looped structure in the form of open or closed single hinge chains, and the different length of the sides of grid cells formed by creating different efforts delays of each loop stitch patterns nearby cables.

2. Curved grid according to claim 1, characterized in that the or more single yarns, and at least one of the filaments constituting the hinge structure of each harness, participates in the formation of cross-links, formation of which provyazat all the filaments of each bundle in the loop with the fixation cross braces located on both sides of the harness at a given distance from each other.

3. Curved grid according to claim 2, trichomania fact, that at least one harness contains the weft thread forming in places cross-linking two fixing loops together with the threads of the cross-links that are located on both sides of the harness, while the weft thread is included inside "chain" along the length of the harness and fastened it between the frame loop chains and wire.

4. Curved grid according to claim 3, characterized in that the threads of the hinge structures each bundle have the same thickness.

5. Curved grid according to claim 3, characterized in that the threads of the hinge structures each bundle have different thicknesses.

6. Curved grid according to claim 3, characterized in that the thread forms a single open or closed loop "chain", is the same or different weft thread thickness and distensibility.

7. Curved grid shell according to claim 2, characterized in that the hinge structure is formed by using yarns of mixed or natural yarns or fibres.

8. Curved grid shell according to claim 2, characterized in that the hinge structure is formed using a tensile elastic threads.

9. A method of manufacturing a curved mesh casings for sausages, including the formation of at least three longitudinal wires and transverse links connecting every two adjacent harness with the formation of grid cells, in which FR is an opposite side, educated areas nearby wire harnesses have different lengths, wherein the longitudinal strands of the grid form a warp knitting way of one, two or three single strands by creating a hinge in the form of an open or closed single hinge chains, you can get different lengths of the opposite sides of the grid cells formed by areas nearby harnesses, carried out by creating various efforts delays of each loop stitch patterns nearby cables.

10. A method of manufacturing a curved grid according to claim 9, characterized in that at least one of the filaments constituting the hinge structure of each harness, participates in the formation of cross-links, formation of which provyazat all the filaments of each bundle in the loop with the fixation cross braces located on both sides of the harness.

11. A method of manufacturing a curved grid of claim 10, wherein the at least one harness includes a weft thread forming in places cross-linking two fixing loops together with the threads of the cross-links that are located on both sides of the harness, while the weft thread is included inside "chain" along the length of the harness and fastened it between the frame loop chains and wire.

12. The method according to claim 10, characterized in that the longitudinal strands of the mesh on which will be formed in three or four areas of knitting.

13. The method according to claim 10, characterized in that each zone of knitting formed by one or two or more longitudinal harness with cross-links between adjacent bundles on either side of him.

14. The method according to claim 10, characterized in that the hinge structure of each of the longitudinal bundle formed of two or more yarns composed of filaments with different thickness and elongation.

15. The method according to claim 10, characterized in that the cross-links between adjacent longitudinal strands form at the expense of counter-directional shifts of yarn feeders filled with threads that obtained hinge structure of each longitudinal harness to the place of formation of cross-links.

16. Casings for sausages, characterized in that it is connected to the grid according to any one of claims 1 to 8.

17. Casings in item 16, characterized in that the shell mesh is glued to the shell.

18. Sausage product with sausage casing, characterized in that it is covered with a mesh membrane according to any one of claims 1 to 8, and has the appearance similar to the natural curved shape of the caps.

 

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