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Light-emitting diode device. RU patent 2513640.

Light-emitting diode device. RU patent 2513640.
IPC classes for russian patent Light-emitting diode device. RU patent 2513640. (RU 2513640):

H01L33/58 - Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof (H01L0051500000 takes precedence;devices consisting of a plurality of semiconductor components formed in or on a common substrate and including semiconductor components with at least one potential-jump barrier or surface barrier, specially adapted for light emission H01L0027150000; semiconductor lasers H01S0005000000)
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FIELD: physics, optics.

SUBSTANCE: invention relates to optical instrument-making and specifically to a class of powerful LEDs used as alternatives to halogen lamps, as well as for overhead, industrial, facade and other illuminators. The LED device consists of one or more emitter chips arbitrarily arranged on a single flat substrate and coated with a common layer of a compound gel, optionally with phosphor crystals, wherein over each chip, the surface bordering with the air is spherical or aspherical with a radius at the peak of not more than 4 mm. The diameter of this surface D=(1.75…2.3)Dc, where Dc is the size of the emitting surface of the chip, wherein optical axes of said surfaces coincide, and the distance from the surface of the chip to the peak of the surface bordering with the air is not more than d=1.5 mm. The surface bordering with the air can have, over each chip around the entire periphery of the surface of the device, a limiting dimension D, wherein the height h and the width t of said device is not more than (0.1…0.15)D. The surface bordering with the air can be made on a plane-convex lens made of any optical material, including from organic glass, which is placed on the compound gel over the chip without an air space.

EFFECT: invention improves energy parameters of the device, and particularly considerably increases axial luminous intensity owing to increase in the radiation capturing angle of the chip to σ1=±65°, wherein chip losses are reduced to δE=6%.

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The invention relates to the field of optical instrument engineering, namely to the class of high-power LEDs "Chip-on-board", which are used as analogues of halogen lamps and ceiling-mounted, industrial, facade and other lamps.

The use of crystals, emitting light in different colors optical range, gives the opportunity for led devices with a wide variety of colors and shades of light flux. The main advantage of these devices is their large energosberegayushie (low consumption of electric power) and large practically unlimited service life compared to conventional halogen lamps.

The most important energy parameters led devices are axial luminous intensity and indicatrix distribution of the luminous flux angle of divergence of a light beam at the output that to a very large extent depend on the design of the device on the border gel - air.

Known industrial designs OWLS company "Optogan" [1], the description of constructions which are given in the paper [2]. They represent an array of one or more led chips that are installed on different topography on a single flat substrate and covered the total layer of compound-gel crystals phosphor, with outer surface of the gel in contact with the air, is flat. The technical nature of these devices is closest to offer led to a device and are the prototype of the present invention.

The design of the system does not allow to receive high power parameters, as used angle of coverage of direct radiation of the crystal does not exceed ±40 degrees, while the direct radiation of the crystal is distributed in the corners ±90 degrees, which corresponds to the radiation indicatrix of a crystal is represented in figure 1. This leads to the loss of energy not less than 25%, which is the main disadvantage of the prototype.

The aim of the invention is to increase energy parameters of led devices such as OWLS, namely a significant increase axial light when using direct radiation crystal chip with an angle of coverage of radiation not less ±65 degrees.

This goal is achieved by led a device consisting of one or more radiators-chip installed on any topography on a single flat substrate coated with a common layer of compound-gel, possibly with crystals phosphor, and over every chip emitter surface, bordering the air is spherical or aspherical with a radius of not more than 4 mm, the Diameter of this surface is D=(1,75...2,3)D , where D is the size of a radiating surface of the chip, and D=D 0 D 0 is the distance between the optical axis of emitter-chips, while the optical axis of these surfaces are the same, and the distance from the surface of the chip to the top surface, bordering the air, does not exceed d=1.5 mm Surface, close to the border with air, can have on each chip around the perimeter of the surface of the device, which limits the size D, and height h and width t this device does not exceed (0,1...0,15)D. The surface, close to the border with air, can be performed on a PLANO-convex lens from any optical material, including from organic glass, which without air gap is located in the compound-the gel over the chip.

In figure 2 as an example presents a schematic diagram of the proposed led devices. It consists of the chip-emitters (1), placed on a flat substrate (2) and covered the total layer of compound gel (3), possibly with crystals phosphor, the distance between the optical the axes of chips D 0 , and the area bordering the air is spherical and aspherical (with radius R not more than 4 mm) and has a diameter of D=(1,75...2,3)D c , D c - the size of the radiating surface of the chip, D=D 0 , and the optical axis of these surfaces are the same, and the distance from the surface of the chip to the top surface, bordering the air, does not exceed d=1.5 mm The surface, close to the border with air, can be limited the special device (4) around the perimeter on each chip, and height h and width t this device does not exceed (0,1...0,15)D, as shown in Figure 3.

The surface, close to the border with air, can be performed on a PLANO-convex lens (5) any optical material, including from organic glass, which without air gap is located in the compound-the gel over the chip, as shown in Figure 4.

Specific design options led devices that match the above description of the invention is developed on the example of the use of OWLS with emitters-chips (1), which sizes D c =1,15 mm Chips are installed on a single flat substrate (2) and covered the total layer of compound gel (3), the distance between the optical axis of chips D 0 =2.5 mm Surface bordering the air is spherical with radius R=2.5 mm and diameter D=2.5 mm, which corresponds to 2,17D c , and the distance from the radiating surface of the chip to the top of the spherical surface d=0.85 mm, and the optical axis of these surfaces same, as shown in figure 2.

Spherical surface with radius R=3 mm on the border gel - air diameter D=2.2 mm can be limited the special device (4) around the perimeter on each chip (as shown in Figure 3), and height h=0,3 mm and width t=0,3 mm, which is 0,13D.

In accordance with Figure 4 on the surface of the compound gel on each chip can be placed without clearance PLANO-convex lens (5) with the radius of the outer surface R=3 mm, of a thickness of 0.7 mm and diameter D=2.5 mm The lens is made of organic material Makrolon with refractive index n=1,586. The distance between the radiating surface of the chip and a spherical lens surface is equal to d=1,05 mm Optical axis of the lens and the respective chips are the same.

The positive effect of the proposed design led the device is that it provides for the increase of energy parameters at the output of the system through the use of significantly increased the angle of coverage of radiation crystal within σ 1 =±65 C (against σ 1 =±40 degrees in the prototype), while the loss of energy chip reduced to δE=(6...7)% (vs. δE=25% in the prototype).

Sources of information

[1] an Electronic document. "Powerful LEDs" "Chip-on - board" .

[2] Article. Amuchina, Pamesta. "Technology of CHIP-on-BoARD: Basic processes and equipment". Electronics. Science. The technology. Business, 2008, №3, p.54-58.

1. Led device, composed of one or more radiators-chip installed on any topography on a single flat substrate and covered the total layer of compound-gel, possibly with crystals phosphor, wherein over each chip emitter surface, bordering the air is spherical or aspherical with a radius of not more than 4 mm, the diameter of this surface is D=(1,75...2,1)D c , D c - the size of the radiating surface of the chip, while the optical axis of these surfaces are the same, and the distance from the surface of the chip to the top surface, bordering the air exceeds d=1.5 mm

2. Led device according to claim 1, wherein the surface, bordering the air, have on each chip around the perimeter of the surface of the device, which limits the size of D, and the height and width of this device does not exceed (0,1...0,15)D.

3. Led device according to claim 1, characterized in that the surface bordering the air, made at a PLANO-convex lens from any optical material, including from organic glass, which without air gap is located in the compound-the gel over the chip.

 

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