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Carrot nectar production method. RU patent 2493747.

IPC classes for russian patent Carrot nectar production method. RU patent 2493747. (RU 2493747):

A23L2/02 - containing fruit or vegetable juices
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FIELD: food industry.

SUBSTANCE: invention is related to food industry, in particular, to vegetable juices and nectars production. The method is as follows: carrots are subjected to inspection, primary washing, peeling and secondary washing; peeled carrots are milled. One performs maceration in the presence of Fructozym Collor enzyme preparation, straining of the produced mass in a pulping machine with 1.5-2 mm and 0.5-0.8 mm diameter sieve holes and mixing of the produced puree with sugar syrup at a ratio of puree to 10% sugar syrup solution being 1:1. Then one proceeds with homogenisation, packing and pasteurisation. During mixing one additionally introduces "Lesovichok" syrup in an amount of 5 wt %. Fructozym Collor enzyme preparation is used with concentration equal to 0.01% of the raw materials weight.

EFFECT: invention ensures stabilisation of the target product consistence and reduction of production expenditures level as well as increase organoleptic indices and nutritive value of the product.

3 cl, 1 tbl

 

The invention relates to the food industry, in particular to the production of vegetable juices and nectars, intended, in particular, for functional foods.

There is a method to obtain the beverage on the basis of vegetative raw material, that involves treatment plant materials, to soften it by maceration, followed by the formation of water mist. As vegetative raw materials use to powder-like state pre-rich beet or carrot juice, processed until cooked with water vapor and dried to a moisture content of 1-5% of millet. This method provides reception beverage of light-brown or light purple. The drink is enriched with proteins (about 12 grams of protein per 100 g of dry product), sugar and contains carotene, vitamin C, mineral salts of potassium, sodium and phosphorus. In addition, in the drink no bitter aftertaste (RF patent №236927, IPC, 15.08.2008).

Also known method provides for the preparation of initial raw material, which is used as a ready to drink carrot. Concentrate bifidobacteria bring in a sterile physiological solution, which is added 0,2% «», and maintained at a temperature equal to 36-40 C, in 2 hours. The resulting solution is injected into the prepared carrot drink, where you add 0,2% «», received a mixture for 6 hours at a temperature of 36-40 °With no mixing with the subsequent packing in the form of aseptic bottling of the finished drink. The invention allows to reduce the time of production of carrot drink, improve flavoring indicators drink carrot and improve its biological activity (patent RF №2322936, IPC A23L 2/02, publ. 27.04.2008).

Closest to the claimed technical solution is a method of production of pickled carrot juice (RF patent №2276558, IPC A23L 2/02, publ. 20.05.2006). The method consists in the preparation, cutting, blanching and RUB carrots, its mixing with sugar syrup, citric and ascorbic acids, sugar beet pectin in the amount of about 1% by mass. After that make homogenization, filling, sealing and sterilization.

The disadvantages of this method are increased consumption of raw materials, increased technological difficulties by wiping carrots bring structural-mechanical characteristics of raw materials, non-saturated taste of the final product, the lowest consumer quality due to the large size of the particles, as well as violation of consistency in during storage due to the ageing of the colloidal system.

Problem solved by the invention is development of a little waste of the production method of carrot fermented nectar, allowing to reduce the consumption of raw materials, improve the organoleptic indicators, nutritional and biological the value of nectar, stabilize the consistency of the finished product due to the creation of a disperse phase, as well as expand the range of functional foods.

The problem is solved by use of the method of production of carrot nectar, including the preparation of carrots, its grinding, macerate, in the presence of the enzyme preparation Fructozym Collor, rubbing in a cleaning machine with a diameter of sieve mesh 1,5-2 mm and 0,5-0,8 mm subsequent mixing with sugar syrup and citric acid in the ratio of puree and solution of sugar syrup is 1:1 homogenization, packing, and sterilization, characterized by the fact that macerate carried out in the presence of the enzyme preparation Fructozym Collor, dosage of enzyme preparation is 0.01% of the weight of raw materials, mixing impose additional syrup «» 5% by mass.

Application of enzyme preparation Fructozym Collor makes up 92% of juice output. Maceration process is conducted at the temperature of 40 to + / - 2 OC for 2 hours In the nectar impose syrup «» in the amount of 5% of the total mass of nectar. Particle size of the pulp, not more than 0.1 mm

Application of the syrup «» in technology of production, reduces the rate of bookmarks sugar, improves organoleptic properties of a product increases the nutritional value of the product.

Period of storage of the finished product are higher due to high antioxidant activity of nectar.

Since the small size of the particles will be ensured stable consistency.

Technical results is that the invention provides stabilization of the consistency of the target product and a reduced rate of production costs, and improving the nutritional quality and organoleptic characteristics of the product.

The method is implemented as follows.

According to the developed technology carrots subjected to the following training: this raw material is subjected to inspection, primary sink, then washed carrots cleaned in the device for cleaning, at a pressure of 0.5-0.7 MPa within 60 seconds, peeled, after which for a second time subjected to the sink to remove the remains of the skin. Peel carrots shredded in a mill to a particle size of 3-5 mm, then spend macerate using enzyme Fructozym Collor with a concentration of 0,01% by mass for 120 minutes at 40 C, then heated to a temperature of 110 OC for 1.5-2 minutes for the enzyme inactivation. Then the received weight of the ground in a cleaning machine with a diameter of sieve mesh 1,5-2 mm and 0,5-0,8 mm Sugar, citric acid sift through, comes through the magnetic trap, dissolved in water, heated to a temperature of 105 OC and mix with grated mass ratio puree and 10%solution of sugar syrup is 1:1, the mass contribute syrup «» in the amount of 5% by mass. The received mix homogenized, put pasteurized in an autoclave at 105 degC in the course of 5 minutes, mark.

It was experimentally established that the introduction of syrup «» in the amount of 5% by mass gives the best organoleptic indicators of target products.

Organoleptic and physico-chemical indicators

Name of indicator

Color orange

Consistency

homogeneous

Smell

Pleasant harmonious carrots with aroma of herbs

Taste

sweet, peculiar carrots with a pleasant taste of herbal extracts

Mass fraction of sugar, g/100 g, not less

7

Mass fraction of selenium, mkg/100 ml not less than

1

Mass fraction of dry substances, g/100 g, not less

10,5

Acidity pH units

3,5-4

In the process of product development conducted an experiment on the selection of enzyme preparation and conditions of its use to achieve maximum output of the juice from the pulp carrots, was established that the application of enzyme preparation Fructozym Collor during 2 hours at the temperature of 40 C makes up 92% of juice output.

This method differs from the prototype introduction of enzyme preparation actions Fructozym Collor, which allows to increase the output of juice from raw materials. Also the presence in its composition syrup «», which promotes the improvement of organoleptic properties.

1. Method of production of carrot nectar, including the preparation, grinding, macerate, in the presence of the enzyme preparation Fructozym Collor, and RUB carrot on a cleaning machine diameter of apertures of a sieve 1,5-2 mm and 0,5-0,8 mm, its mixing with sugar syrup in a ratio of puree and 10%solution of sugar syrup 1:1, you type in a mixture of syrup «» in the amount of 5% by mass, homogenization, filling and sterilisation.

2. The method according to claim 1, wherein the maceration process are in the presence of the enzyme preparation Fructozym Collor, dosage of enzyme preparation is 0.01% of the weight of raw materials.

3. The method according to claim 1, wherein the maceration process is conducted at the temperature of 40 to + / - 2 OC for 2 hours

 

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