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Epoxy binder and reinforced profile fibre-glass based on said binder

IPC classes for russian patent Epoxy binder and reinforced profile fibre-glass based on said binder (RU 2425852):
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FIELD: chemistry.

SUBSTANCE: binder contains the following (pts.wt): epoxy-novolak resin with epoxy equivalent weight of 169-181, containing 2.5-3.6 glycidyl groups per mol of the epoxy resin - 100, hardener - anhydride of methyl-endo-cis-5-norbornene dicarboxylic acid - 80-95, curing accelerator - 0.1-2.0, and target additives - 0.5-2.0. The binder has acceptable application life for producing fibre-glass.

EFFECT: high shearing strength along the fibre and splitting strength along the fibre.

2 cl, 2 tbl, 3 ex

 

The invention relates to the field of production of epoxy resins for the production of high-strength profile fiberglass mainly used for electrical purposes.

Oriented (unidirectional) profile fiberglass is produced by pultrusion, i.e. the continuous pulling impregnated with a binder of roving through a preheated temperature of the adhesive die plate of a given geometrical profile that defines the desired shape of the cross section and dimensions of the profile fiberglass.

Profile fiberglass very promising material. Continuous production technology, the use of relatively cheap and available fillers, high feed rate, the use of a binder without solvents, a high level of mechanical and electrical properties, no need for machining - all this is of growing interest.

Known epoxy binder for composite materials, including epoxygenase resin, curing agent and curing accelerator in the following ratio of ingredients (weight%): epoxy resin ED-20-55, hardener - ISO-methyltetrahydrophthalic anhydride (out-MTHFA) 44,8, accelerator 0,2 (see Vasaputi, Kay. "Physico-mechanical properties of epoxy polymers and with whom ecoplastics", Kiev: Naukova Dumka, 1986, p.30-31, table 21).

Known epoxy binder for composite materials, comprising (parts by weight): 100 epoxy Dianova resin ED-20 or ED-16, 60-80 hard-MTHFA and 1.0-2.0 accelerator curing - alkanolamine obtained by the interaction oxyruncidae compounds with aliphatic amines in the environment of aromatic solvent (EN 2327718, C1, CL C08L 63/02, C08G 59/50, B32B 27/38, C07C 213/04; 09.01.2007).

Known bathroomvanities epoxy binder comprising epoxygenase resin ED-20, anhydrite hardener - from-MTHF, the basic catalyst is 2,4,6-Tris-(dimethylaminomethyl) phenol (yn-606/2) (Ustinov A.M., Oleinikov Y.V., Lipsky, VA, Belobrov NS, Vorobyev, AN. "Bathroomvanities epoxy binder. Plastic masses". 1983.3, p.34).

In addition to the epoxy resin, anhydrous curing agent and curing accelerator (catalyst), epoxy resins may contain various additives target.

Known epoxy resin composition for profile fiberglass electrical components, comprising (wt.%): epoxy Dianova resin 45,2-51,4; anhydrite hardener 39,1-41,2 - from-MTHFA; a curing accelerator HOS-1 - 1,8-naphthoylene-1',2'-benzimidazole 06-1,7 and the target additive - flexibilization, namely epoxyether based on epoxy resins and synthetic fatty acids (C10(5,7-15,1) (SU A, CL C08L 63/02, B32B 27/38, H1B 3/40; 25.04.1980).

Known epoxy binder for fiberglass, includes the following components at a ratio (wt.%): 56,11-56,42 epoxy resin ED-22; 42,10-42,29 from MTHF; 0,79 up-606/2 and 0.5 to 1.0 additives target - policyfailure ester of boric acid (RU 2339662 C1, CL C08L 63/02, C08G 59/42, C08G 79/08, R32B 27/38; 30.05.2007).

The closest to the claimed invention are binders for composite materials based on epoxy resin ED-20, hardener - from-MTHFA and accelerator curing - triethanolamine - for impregnation of glass fiber roving (EN 2220049, CL B32B 17/04, E04C 5/07, publ. 12.27.2003) and equally similar binder for core fiberglass brand WBS e TU 2296-051-05758799-00, in which the accelerator is used up-606/2 (prototype).

Common to all of the above binder is the use of low-molecular Dianova epoxy resin (ED-16, ED-20 or ED-22) and out-MTHFA as the anhydrous compound. The differences in the choice of an amine accelerator are not principal.

Significant disadvantages of the above technical solutions are low viability of the binder, the rapid increase of viscosity after the introduction of the accelerator and poor manufacturability associated with the presence of sharp thermal spike during curing, due to chemical PR is the nature of the binder components.

In addition, reinforced roving products have a low resistance to shear along the grain, which limits their use.

The structure of the profile of the glass determines the strong anisotropy of properties. Having a high tensile strength and bending, profile plastics have low tensile shear when the separation of fibers from each other, as in this case the filler is almost "not working". Profile plastics usually consist of unidirectional glass fibers and binder, but may have a more complex scheme of reinforcement. To increase the strength to cut along the grain developed various types of transverse reinforcement. In particular, to increase the strength of the rotor slot wedges developed a special technology of hardening their side faces. However, this technology allows to increase the strength of the slice by only 5-10%, which does not meet the technical requirements of the slot wedges. Middleware prototype, even with transverse reinforcement, do not provide a profile fiberglass with the required strength in a longitudinal section (30-50 MPa)that is necessary to ensure that they can be used as slot rotor wedges for traction motors of electric locomotives and other electric rolling stock.

Present from retina aimed at creating technologically advanced epoxy resin with an acceptable viability for profile fiberglass, with high tensile shear and other improved physical and mechanical characteristics.

This goal is achieved by the use of epoxy binder comprising epoxydodecane resin with an epoxy equivalent weight 169-181, containing 2,5-3,6 glycidyloxy groups per 1 mol of epoxy resin, anhydrous hardener, which apply anhydride methyl-endo-CIS-5-norbornenedicarboxylic acid, a curing accelerator and target additive in the following ratio of components, parts:

epoxy 100
anhydrite hardener 80-95
the curing accelerator 0,1-2,0
additives target 0,5-2,0

As the curing accelerator used nitrogen-containing compounds selected from the group comprising tertiary amines (benzyldimethylamine), Quaternary ammonium salt (triethylmethylammonium), Mannich bases (Tris-(dimethylaminomethyl)phenol), alkanolamine (triethanolamine), imidazole derivatives (1(2)-Mei), etc.

Target additive is an excipient type antiadhesives (oleic CIS the PTA, polypropylenglycol (Laprol)); not exotropia fillers (up to 3%), such as titanium dioxide; plasticizers; synergistic coscarelli; regulators curing etc.

Example 1.

The roving brand RBN-13-1260-76 on THE 5952-045-05763895-2004 of aluminosilicate glass treated with sizing, No. 76, which is a variance-based and polyterpenes, in primary forms aminosilane of AGM-9, impregnate at 30-35°C binder, the composition of which is given in table 1.

Impregnated roving stretch through the heated die plate length of 60 cm at a rate of 0.39-0.45 m/min pipe Size Spinneret 11×4. The temperature of the first zone of the die 130-140°C, the second zone 165-180°C. the resulting laminate is cut into segments of length 1.5 m and placed in an oven for an additional heat treatment for 6-8 hours at 180±5°C.

The test results of the finished profile of the laminate are shown in table 2.

Examples 2 and 3

On the technology described in example 1, manufactured fiberglass according to a formulation shown in table 1.

The corresponding results are given in table 2.

Test cases

1. Technology of example 1 is made fiberglass-based Dianova epoxy resin ED-20 and offer anhydride methyl-endo-CIS-5 norbornenedicarboxylic acid.

2. Similarly produce fiberglass-based p is edlagaemoe epoxydodecane resin brand DEN-431 manufactured by Dow Chemical), USA, and ISO-methyltetrahydrophthalic anhydride (ISMGF).

Recipe binders are shown in table 1, and properties of the obtained materials in table 2.

In addition to fiberglass, made in the above examples, for an objective comparison of the properties was also made on the same technology and the same size plastic-based binder used in industry in the manufacture of specialized fiberglass brand WBS E.

Recipe binders are shown in table 1, and properties of plastics in table 2. Data analysis table 2 shows that only the combination of polyfunctional epoxydodecane resin with anhydride methyl-endo-CIS-5 norbornenedicarboxylic acid allows one to obtain high strength in longitudinal section for relevant fiberglass, which, in addition, have high values of other physical-mechanical characteristics and high resistance to heat.

Use Dianova resins (reference example 1) in combination with the above anhydride or use epoxydodecane resin commonly used in the industry ESMTPA (control example 2) does not give the desired result.

1,5
Table 1
The recipe is Masoumeh
№ p/p Recipes, parts Example No. CTR. examples The prototype WBS e Note
1 2 3 1 2
1 Epoxy resin:
1.1 DEN-125 100 - 50 - - - ERL=169-175 F=2,5
1.2 DEN-431 - 100 - - - - ERL=172-179 F=2,5-2,8
1.3 DEN-438 - - 50 - 100 - ERL=176-181 F=3,6
1.4 ED-20 - - - 100 - 100 ERL=200-215 F=2,0
2 Anhydrite hardener:
2.1 Offer 80 85 95 85 - - M~178
2.2 ESMTPA - - - - 85 80 M~176
3 The curing accelerator:
3.1 UE-606/2 (Alkoven MA) 1,5 - 2,0 1,5 1,5 -
3.2 2-Mei - ml - - - - -
4 Additives target
4.1 Oleic acid 1,0 - 2,0 1,0 1,0 -
4.2 Laprol 5003 - 0,5 - - - - -
ERL - epoxy equivalent weight;
F - the average functionality (number of epoxy groups per 1 mol of epoxy resin)
M - molecular mass of the Academy of Sciences of ikenaga hardener
DEN- ...- brand epoxy resins manufactured by Dow Chemical, USA

Table 2
Physico-mechanical properties of core glass size 11×4
No. Name of indicator Example No. Test cases The prototype WBS e
p/p 1 2 3 1 2
1 The tensile-shear along the grain when (140±2)°C, MPa 45,2 52,4 48,7 19,5 32,4 16,8
2 Ultimate tensile stress in static bending, MPa, across the grain at (20±2)°C 950 1040 980 900 950 920
along fibres:
when (140±3)°C - 140 - - 128 -
at(150±3)°C - 118 - - 110 -
3 Impact strength across the grain, kJ/m2 - 360 - - 350 355
4 Resistance to splitting along the grain, kN/m 310 340 320 250 - 250
5 - 285 - - - 260
6 Resistance to short-term heating, °C
exposure 24 h - 235 - 200 220 200
excerpt 5 h - 260 - - - 220

1. Epoxy binder for fiberglass, including epoxy resin, anhydrous curing agent, the curing accelerator and the target additives, characterized in that as epoxy resin it contains epoxydodecane resin with an epoxy equivalent weight 169-181, containing 2,5-3,6 glycidyloxy groups per 1 mol of epoxy resin and hardener includes anytimethis-endo-CIS-5-norbornenedicarboxylic acid in the following ratio of components, parts:

epoxy 100
anhydrite hardener 80-95
the curing accelerator 0,1-2,0
additives target 0,5-2,0

2. Hardened profile fiberglass obtained by pultrusion-based roving and a binder according to claim 1.

 

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