RussianPatents.com
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Method of producing molten-cast comsilite ctc material for lining non-ferrous metallurgy thermal units. RU patent 2410349. |
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FIELD: metallurgy. SUBSTANCE: proposed method comprises preparing mix material by mixing quartz sand powder, metallurgical magnesite, alumina- and fluorine-containing components, smelting of produced mix material, pouring the melt into die, melting, removing casting from die, annealing and cooling. Said alumina- and fluorine-containing components represent aluminium fluoride or magnesium fluoride, and, additionally, potash, taken in the following ratio, wt %: quartz sand - 23.8-38.9, metallurgical magnesite - 15.2-29.4 refractory clay 4.3-31.5 fluoride-containing component - 17.1-18.9, and potash - 15.2-16.8. In preparing mix material, pelletising is additionally performed to produce granules with diametre of 5-20 mm of plastic mass obtained by adding water to aforesaid mix. Granules are dried, annealed at 800-900°C, fused at 1450-1500°C, and cooled down at the rate of 35-45°C/h. EFFECT: expanded operating performances of proposed lining. 2 tbl
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Refractory ramming mixture for refractory lining / 2390513 Invention relates to production of refractory materials and can be used in metallurgy and other industries for making rammed linings for different high-temperature assemblies, mainly electric smelting furnaces. The proposed refractory ramming mixture contains dry sand, ground up clay, liquid glass M=2.8, and 30% caustic soda solution γ=1.32 g/cm3, as well as a refractory additive of a product of thermal decomposition of hydrogen-containing material with the following ratio of components in wt %: ground up clay 2-3, caustic soda γ=1.32 g/cm3 0.9-1.5, liquid glass M=2.8 5.5-7, product of thermal decomposition of hydrogen-containing material 0.8 of liquid glass, dry sand - the rest. The product of thermal decomposition of hydrogen-containing material has particle size of 9-600 nm. |
Heat-resistant masonry mortar / 2387622 Invention relates to composition of heat resistant masonry mortar intended for fixation of masonry elements in thermal and furnace aggregates with temperature of application of up to 1200°C. Heat resistant masonry mortar consists of the following components, wt %: sand 48.0-50.0; Cambrian clay - 15.0-17.0; periclase-chromite dust 10.0-12.0; cement 4.0-5.0; silicate slab - 0.8-1.0; water - the rest. |
Ceramic mixture for use in making refractory materials and corresponding product / 2386604 Described is a ceramic mixture for use in making refractory materials, primarily for lining and repairing metallurgical melting vessels or for lining industrial furnaces. The mixture contains at least one refractory basic component with particle size less than 8 mm in amount of not less than 83 wt %, which contains a fine fraction of particles with size less than 250 mcm, and a separate granulated SiO2-filler of at least one type, which is selected from a group comprising cristobalite, tridymite and coesite, and whose grains have size ranging from 0.5 to 3 mm in amount ranging from 1 to not more than 7 wt %, and possibly other components which make up the remaining amount. The other components of the mixture are at least one component from a group comprising carbon, graphite, resin, pitch, soot, coke and tar. The refractory basic component can be aluminosilicate, magnesite or zirconium-containing. |
Method and device for erecting construction objects and their restoration / 2385305 Method of erecting and restoring construction objects by using silica compounds involves crushing of raw material containing sand and/or clay. Raw material supply to plasma burner, moulding in plasma burner is performed owing to impact of plasma on crushed raw material. Fused mass flow is directed to the space between formwork and the space between formwork is filled with solid fused mass of raw material. Burner includes body and tube for supplying raw material. Inside the body there made are sectors comprising a nozzle having a casing. In each sector there made are electric arc assemblies with air, gas and/or aerosol supply connection pipe. |
Composition for making refractory material / 2379260 Invention can be used for manufacturing of sealing, parting, packing, etc. products applied in high operating temperature productions that involve metal melting, and in blank continuous casting, and casting of ingots, models, etc. The composition for making a refractory material contains a refractory filler of powdered magnesium and aluminium oxides in the ratio to aluminium-magnesium spinel MgAl2O4, and an inorganic binder in proportion, wt %: (10 to 30): (30 to 40): (33 to 50) respectively. The inorganic binder represents a suspension containing aqueous glass solution of density 1.01 to 1.22 kg/dm3 with mullite-siliceous fibre loose to concentration 4 to 5 wt %, and aluminium sulphate in amount whereat pH to the suspension is close to the neutral medium. |
Refractory mixture / 2379255 There is proposed refractory mixture containing refractory magnesia filler, phenol-formaldehyde resin, sodium polyphosphate and not necessarily boric acid and coal-tar asphalt at following ratio of components, wt %: sodium polyphosphate is not more than 2, phenol-formaldehyde resin 4-5, coal-tar asphalt 0-3, boric acid 0-2, refractory magnesia filler of fraction not more than 4.0 mm - the rest. In the capacity of refractory magnesia filler it is used mixture of fused periclase and dust-free scrap of periclase or periclase-carbon products at ratio equal to 2-7:7-2, or mixture of dust-free scrap of periclase products and dust-free scrap of periclase-carbon products at ratio, equal to 4-5:5-4. |
Thermal insulating mixture / 2370468 Invention relates to construction materials and can be used for making products meant for thermal insulation of thermal furnace units and power equipment with operation temperature of up to 1150°C. The thermal insulating mixture, containing liquid glass, granulated blast furnace slag, Cambrian clay, crushed glass, shard, stone screening dust and dolomite, contains liquid glass of density 1.4-1.5 g/cm3, granulated blast furnace slag M"кр"=2.0-2.8, Cambrian clay, crushed glass, shard , stone screening dust and dolomite in the following ratio of components, wt %: said liquid glass 30.5-37.0, said granulated blast furnace slag 45.0-48.0, Cambrian clay 12.7-15.0, crushed glass 0.7-0.9, shard 1.0-1.2, stone screening dust 1.8-2.2 and dolomite 1.8-2.2. |
Heat-resistant concrete / 2366632 Heat resistant concrete contains the following components, wt %: liquid glass 28-30, non-fractioned scorified fireclay scrap with grain size from 0.01 to 20 mm 45-47, finely ground fireclay 5-8, ferrochrome slag 1-3, neutralised galvanic slag 2-3, crushed breakage of autoclave foam concrete with particle size of less than 1 mm 11-17. |
Fire-proof mass and method of obtaining fire-proof mass / 2365562 Inventions relate to fire-proof industry, namely to production of fire-proof materials, stable to impact of steel, cast iron, slags and non-ferrous metals. Fire-proof mass contains in wt %: graphite 5÷8; phosphate binding agent 4÷6; plasticiser 5÷10; fine-grained fire-proof powder filler from group: white electrocorundum, chamotte, with grain size less than 63 mcm 4÷25; organic fibres 0.05÷0.15; wastes of carbonaceous foundry ferrochrome production 2÷6; powder filler from group: white electrocorundum, silicon carbide or chamotte, with grain size 6÷0.5 mm - the remaining part. In method of obtaining fire-proof mass first graphite is mixed with 1/3÷1/2 of phosphate binding agent and kept after mixing for 2÷4 hours, separately mixture of fine-grained fire-proof powder filler and wastes of carbonaceous foundry ferrochrome production is prepared, as well as mixture of powder filler, organic fibre and remaining part of binding agent, after which earlier obtained mixtures are mixed together. |
Manufacturing method of lining of thermal units / 2363684 Invention relates to building materials and is provided for lining of thermal units by filling, for instance ladles and soaking pits. Lining of thermal units contains siliceous filler, refractory clay, chromomagnesite, silicate - lump and compound for coating on the basis of mixer graphite. Lining additionally contains nanocrystalline silicon dioxide and mixture made of carbon black and fullerenes at following ratio of ocomponents, wt %: siliceous component - 54-76, refractory clay - 9-15, chromomagnesite 8-13, silicate - lump 2-10, nanocrystalline silicon dioxide 1-6, mixture made of carbon black and fullerenes 2-7. Received mixture is shut by water and it is applied on inner surface of ladle, after what it is applied coating on the basis of mixer graphite, which additionally contains nanocrystalline silicon dioxide and mixture made of carbon black and fullerenes at following ratio of components, wt %: nanocrystalline silicon dioxide 10-15, mixture made of carbon black and fullerenes 15-25 and mixer graphite - the rest. |
Raw mixture for manufacturing of heat-insulating products / 2396228 Invention relates to composition of heat and sound insulation materials made on the basis of industrial wastes, and can be used in construction of residential and industrial buildings and constructions. Raw mixture contains filler representing organic wastes in form of wool combings or flax boon, water and polymer-modified foamed magnesian binder, which includes magnesium oxide, magnesium chloride solution and foamer. In addition, mixture contains 5-85% water dispersion of polymer. As filler, it additionally contains spent sorbents of sewage or technological water purification, which contain ions of heavy metals, wt %: filler 20.0-30.0; water polymer dispersion 16.0-24.0; magnesium oxide 11.0-15.0; magnesium chloride solution 14.0-23.0; foamer 1.0-3.0; water - the remaining part. |
Dry mortar / 2392246 Dry mortar contains the following components, wt %: ash 50-85, caustic magnesite powder 10-30, natural mineral schungite of III type 0.1-10, modifying additives 0.1-1.5, construction sand - the rest. |
Raw mixture for finishing and making construction and decorative articles / 2388716 Invention relates to composition of a raw mixture for finishing work, making construction and decorative articles. The raw mixture for finishing and making construction and decorative articles, which contains caustic magnesite, filler, aqueous magnesium chloride solution, plasticising additive, contains aqueous magnesium chloride solution with density 1.15-1.25 g/cm3, plasticising additive in form of a suspension of schungite powder of a fraction not larger than 1 mm in an aqueous magnesium chloride solution with density 1.12-1.2 g/cm3 with the following ratio of components, in pts. vol: said schungite powder 1.0, said aqueous magnesium chloride solution 1.0, with the said ratio of components of the raw mixture, in pts. vol: caustic magnesite 0.9-1.2, filler 1.0-2.0, said aqueous magnesium chloride solution 0.4-0.6, said suspension 0.6-0.9. |
Dry construction mixture / 2388715 Invention relates to decorative construction materials designed for protecting equipment and people in medical, industrial, scientific, administrative and residential facilities from the effect of ionising radiations. The dry construction mixture contains the following in wt %: caustic magnesite powder 10-15, barite concentrate 80-89, modifying additive 0.1-0.5, natural modification schungite III mineral - the rest. The invention is developed in subclaims. |
Composition based on chloromagnesian binder / 2380334 Invention relates to industry of construction materials and can be used in making wall objects, self-leveling walls, wall blocks, during production of light foamed and heavy concrete, dry construction mixtures, meant for outer finishing of buildings and structures - plastering, spackling, adhesive compositions etc. |
Raw mix for building units / 2379250 Raw mix contains a vehicle - magnesium oxide, a sealer - dissolved magnesium chloride, a reinforcing filler. The reinforcing filler is cord fibre being waste products of tyre casing process. Temperature of dissolved magnesium chloride makes 50 to 60 °C, while its density is 1.18 to 1.235 g/cm3 in the ratio as follows, wt %: Magnesium oxide 36-43; Dissolved magnesium chloride 34-52; Cord fibre 10-26. |
Adhesive binding composition / 2379249 Invention can be used for manufacturing of building units, solid constructions, floors, in backfilling of cracks in buildings and structures, as well as an adhesive material in agglomeration of anthropogenic and radioactive waste to be disposed. An adhesive binding composition containing a magnesite bond consisting of active magnesium oxide and aqueous solution of magnesium chloride, a filling compound in the form of carry-over ash of thermal stations, contains caustic magnesite as active magnesium oxide and additionally stearic acid salt, vinyl copolymer, e.g. vinyl chloride vinyl laurate ethylene, cellulose ester, e.g. methylhydroxyethyl, and glass fibre in the following ratio, wt %: caustic magnesite 11.20-42.00, aqueous solution of magnesium chloride 32.96-49.23, said carry-over ash 8.00-55.60, stearic acid salt 0.17-0.63, vinyl copolymer 0.17-0.63, cellulose ester 0.003-0.016, said glass fibre 0.005-0.170. |
Raw composition for manufacturing of construction materials and products / 2378218 Present invention is related to raw compositions intended for manufacturing of construction materials and products on their basis. Raw composition for manufacturing of construction materials and products, including magnesia binder, which includes caustic magnesite and aqueous solution of chloride magnesium with density of 1.19-1.3 kg/l, mineral filler and additive, contains, as mineral filler, mixture of loose substances with specified surface of 3000-6500 cm2/g, which consists of TPP flue ash, quartz sand, kaolin and hydrophobic surface-active substance - surfactant powder - copolymer: vinyl acetate/vinyl alcohol or vinyl chloride / ethylene, or vinyl chloride /ethylene/vinyl aurate and additionally contains water-reducing additive, and also stabilising and water-reducing additive - water soluble ether of cellulose at the following ratio of components, wt %: caustic magnesite 28.0-40.0, quartz sand 30.0-42.0, TPP flue ash 10.0-14.0, kaolin 1.0-4.0, specified surfactant 0.5-0.9, water-reducing additive 0.01-0.30, water soluble ether of cellulose 0.01- 0.02, specified aqueous solution of magnesium chloride the rest. Invention is developed in dependent claims of formula. |
Method of construction materials manufacture based on magnesium oxychloride cement / 2376260 Method of construction materials production includes mixing of activated powder based on caustic magnesite, magnesium chloride solution and filler. The activated powder is produced by joint milling to specific surface of particles 4000-20000 cm2/g of magnesite caustic powder, tribasic calcium phosphate, silica gel, methylcellulose and construction gypsum at the following ratio of components, wt %: magnesite caustic powder 40-70, tribasic calcium phosphate 1-8, silica gel 3-12, methylcellulose 0.04-0.6, construction gypsum is the remaining. |
Fast-setting shrink-resistant compound for repair of concrete, road, airdromes pavements and bridge floors / 2362752 Invention refers to the field of construction and can be used to repair concrete pavements of the roads and airdromes airstrips. The compound contains phosphate magnesium binding material, microfiber, filler (sand or ballast stone) and water with the following composition of phosphate magnesium binding material (wt %) magnesium oxide - 25-35, monosubstituted ammonia phosphate and/or monosubstituted sodium phosphate -15-25, sodium polyphosphate- 1-30 (in relation to the mass of the said monosubstituted phosphates), chamot - 35-50, cellulose or basalt microfiber and additionally the sodium tetraborate and/or boric acid with following component content in relation to the mass of the said binder (wt %): the said microfiber - 0-7.0, the said filler -0-150, water - 0.1-0.2, sodium tetraborate and/or boric acid - 0.3-7.0. |
Raw mixture for production of finishing and ornamental building materials / 2268247 Claimed mixture contains (vol. pts): bischofite aqueous solution 0.7-1.0; caustic magnesite 1.0-1.5; wood sawdust 2.0-3.5; and additionally iodinol pre-dissolved in bischofite aqueous solution 0.3-0.6. Also is disclosed raw mixture containing (vol. pts): bischofite aqueous solution 0.7-1.0; caustic magnesite 1.0-1.5; wood sawdust 2.0-3.5; and additionally crystal catnallite mineral introduced after caustic magnesite, wood sawdust and bischofite aqueous solution 0.25-0.40. |
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