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Black tea production method. RU patent 2520328.

IPC classes for russian patent Black tea production method. RU patent 2520328. (RU 2520328):

A23F3/00 - Tea; Tea substitutes; Preparations thereof
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FIELD: food industry.

SUBSTANCE: invention relates to food industry and may be used at tea factories of primary processing. Freshly plucked, hardened and/or coarse and/or second year tea leaves are washed, air-dried during 3-6 hours, loaded into the reservoir with 12% hydrogen peroxide and maintained in the solution during 3-6 hours. Raw material is cut, twisted and fermented during 2-4 hours at 24-26°C and relative air humidity equal to 96-97% in the process whereof raw material is sprayed with 0.1% potassium hydroxide solution 3-4 times. Then the product is dried and thermally treated in tightly closed boxes at 40-45°C during 4-6 hours, cooled and packed to produce the ready product.

EFFECT: invention allows to manufacture a product with high organoleptic and physical-and-chemical indices of low grade raw material, the said indices corresponding, in terms of range, to those of medium and prime grades of tea.

1 ex

 

The invention relates to the food industry and can be used at the tea factory of primary processing.

Known classical technology of production of tea, widely spread. This technology provides the following scheme of processing of raw materials:

- drying at temperature 38-42'c for 4-8 hours;

- triple twist in the rollers on a 45 min each with intermediate sort of sheet;

- fermentation in a special room in 2-5 hours;

- drying at temperature 98-100°to the residual moisture of 3-4% (Chemistry and technology of tea. I.I. Zoziashvili, M.A. The Bokuchava phone. M: Agropromizdat, 1989. S-254).

The main drawback of this technology is that it is designed for receiving high-quality leaf teas only of the gentle 2-3 leaf flushes.

A method of obtaining of black tea by freezing tea leaves. The tea leaves in special chambers is rapid and deep freezing at a temperature of 50 C for 10-12 minutes

After thawing (defrostation) and drying tea leaves slightly twisted, then fermented and dried. The duration of the technological process, does not exceed 2 hours (Chemistry and technology of tea. I.I. Zoziashvili, M.A. the Bokuchava phone. M: Agropromizdat, 1989. S-264).

The disadvantage of this method is very very energy intensive process.

The challenge, which is aimed claimed invention, - expansion of the resource base without increasing area of tea plantations in the production of black tea.

The technical result, which can be obtained with the help of the present invention is to get a good quality black Pekoe tea by processing savage, brutal and biennial tea leaves.

According to our data, nowhere in the world is not processed crude and second year of the tea leaves, as there is an opinion in all tea-producing countries that are not available from such raw materials even low-grade teas.

The developed method allows the authors to obtain from the rough and second year of the tea-leaves the final product with high organoleptic and physical-chemical indicators.

This technical result is achieved by means of the method of production of black tea, which includes the withering, twisting, fermentation and drying, with freshly savage, and/or rough, and/or second year of life tea leaves washed, zavyalivayutsya, then within 3-6 h loaded into a tank of 12% hydrogen peroxide and incubated in solution 3-6 hours, then cut, rolled, the fermentation is carried out within 2-4 hours at a temperature of 24 to 26 degrees C and relative humidity of 96-97%, in which process raw materials 3-4 times sprayed with 0,1% solution of KOH, dried, and then conduct heat treatment of sheet in densely closed boxes at the temperature of 40 to 45'c for 4-6 hours, cooled and Packed.

Example. Method of production of black tea is as follows. Freshly savage, and/or rough, and/or the second year of the tea leaves are carefully washed and serves on zabalotny unit for the drying and conducting deep process of drying up to a residual moisture content of 32-35%, then the raw material for 3-6 h loaded into a tank of 12% hydrogen peroxide and incubated in a solution of 3-6 h, in this treatment there is a saturation sheet solution of peroxide of hydrogen due to osmotic pressure in the cell, and begin intensive biochemical processes inside of the sheet.

Drying and processing in the solution of peroxide of hydrogen contribute to the successful results of enzyme processes during the subsequent technological operations: cutting, twisting and fermentation.

After treatment with hydrogen peroxide solution sheet serves on kairesalo machine for grinding up to 14 x 17 mm, chopped tea mass is fed to curl roller continuous operation of the system. Kakalashvili for uniform crushing sheet and destruction of the maximum number of cells (up to 96%) and intercellular space.

After twisting the sheet serves on fermentation unit for carrying out the fermentation process, which lasts for 2-4 hours at a temperature of 24 to 26 degrees C and relative humidity of 96-97%, while for the intensification of the process sheet sprayed 3-4 times 0.1% solution of alkali (KOH), which promotes the formation of floral aroma of black tea, color of infusion becomes amber, and a more tart taste due to the increase in water-soluble tannins, tannin-kojetinova complex, after the process of fermentation sheet is dried in the drying unit to a residual moisture content of 3-5%, then for the final formation organoleptic indicators of the end product and consolidation of long-lasting fragrance conduct heat treatment of sheet that is placed in densely closed boxes for 4-6 hours at a temperature of 40-45°C after thermal processing sheet is cooled down to ambient temperature and submit on packing.

The claimed method allows to obtain from the rough and second year of leaf tea of the final product with high organoleptic and physical-chemical indicators, the range of relevant secondary and higher grades of tea from 4.75 to 7.25 points.

Method of production of black tea, which includes the withering, twisting, fermentation and drying, wherein freshly savage, and/or rough, and/or second year of life the tea leaves washed, zavyalivayutsya, then within 3-6 h loaded into a tank of 12% hydrogen peroxide and incubated in solution 3-6 hours, then cut, rolled, the fermentation is carried out within 2-4 hours at a temperature of 24 to 26 degrees C and relative humidity of 96-97%, in which process raw materials 3-4 times sprayed with 0,1% solution of KOH, dried, and then conduct heat treatment sheet in densely closed boxes at the temperature of 40 to 45'c for 4-6 hours, cooled and Packed.

 

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