IPC classes for russian patent Green tea production method. RU patent 2515902. (RU 2515902):
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Preparation method of reconstituted tea / 2363168
Black currant fruits are sequentially extracted with non-polar liquified gas and drinking water with subsequent obtaining corresponding extracts. Tea preparation waste is mixed with liquid carbon dioxide, extracted and minced along with periodic depressurisation of extraction mixture below carbon dioxide vapour pressure at extraction temperature. Miscella and extraction cake are separated; the latter is suspended in water solution of edible acid; carbonic acid calcium and magnesium salt and water extract of black currant fruits are entered into suspension It is followed by moulding, drying to residual humidity 13-15%, cutting, impregnating with gas-liquid extract of black currant fruits and preliminary separated miscella with simultaneous pressure boost, depressurisation to atmosphere pressure with simultaneous freezing of absorbed carbon dioxide and subliming it with obtaining end product. |
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FIELD: food industry.
SUBSTANCE: hardened, coarse and second year tea leaves are treated in a 5% culinary salt solution at the solution temperature equal to 20-22°C during 44-72 hours, depending on leaves coarseness, and washed. Then one performs raw material fixation (steaming) in a pseudofluidised layer apparatus during 16-18 minutes with the help of ultra-violet rays with simultaneous supply of acute water steam in 4 one minute's portions with 2 minutes' intervals at a temperature of 112-115°C under a pressure of 1.8-2.5 atm. Tea leaf is slightly dried till moisture content is equal to 61-62%, cut, twisted, maintained on trays during 60-120 minutes. Drying is performed at a temperature of 100-105°C till residual moisture content is equal to 3-5%.
EFFECT: manufacture of a product with high organoleptic indices, without a bitter taste and undesirable colouration, by way of hardened, coarse and second year tea leaves processing.
The invention relates to the food industry and can be used at the tea factory of primary processing.
The technology of production of fine green tea, unlike black, is the process of heat treatment of raw materials with the purpose of inactivation of its enzymatic systems. Inactivation carried out by fixing the fresh tea leaves.
There are two ways of fixing: Chinese and Japanese. Chinese cooking method fine green tea includes roasting, twisting, drying and sorting. The roasting is carried out at a temperature of 160...180 C during 2,5-3,0 minutes in a deep fryer boilers.
The Japanese method involves steaming, twisting, drying and sorting. Fresh leaves are steamed at a temperature of about 95 degrees C, then the leaves come on hot twisting, where there is a simultaneous drying (Chemistry and technology of tea. III, Masokoane, M: Agropromizdat, 1989, S-314).
To obtain green tea these methods use only a gentle 2...3 leaf flushes.
The task, which directed the claimed invention - the expansion of raw materials in the production of green tea.
The technical result - quality green tea by processing savage, brutal and biennial tea leaves.
This technical result is achieved by first picked savage and/or gross and/or second year of life the tea leaves incubated in 5% solution of sodium chloride 44...72 hours and the temperature of 20...22 degrees C, depending on the roughness of the leaves. Then washed and serves on the recording, which includes steaming, drying and cooling, fixation is carried out in the apparatus of the fluidised bed for 16...18 min acute steam at temperatures 112...115 degrees C and a pressure of 1.8...2.5 ATM. At the same time the leaves are treated with ultraviolet rays. Then dried, cut and twisted. Then hold the shutter speed when temperature is 35...45 deg C with a duration of 60...120 minutes
An example of executing a way
Freshly savage and/or gross and/or second year of life, the tea leaves are loaded into the tank with a 5% solution of salt and incubated for 44...72 hours (depending on the degree of roughness of the leaves) when the temperature of the solution 20...22 C. It provides the suppression of the pathogenic microflora, the softening of the sheet, activates the process of destruction of chlorophyll and destruction associated with unpleasant bitter taste. After such processing sheet washed in running water and serves for fixation apparatus fluidized bed, where the sheet is fixed 16...18 min by means of the ultraviolet radiation with simultaneous submission of acute water vapor portions 4 times in one minute with breaks in 2 minutes at a temperature of 112...115 degrees C and a pressure of 1.8...2.5 ATM.
Fixing sheet is needed in order to inactivate the enzymatic system of sheet and terminate related to their chemical transformations. At steam curing with the simultaneous effect on the sheet of ultraviolet radiation is the destruction it may adversely affect the quality of tea substances. Disappears smell of fresh greens and the leaf becomes elastic, which facilitates further processing, including the process of rolling.
After steaming sheet is dried to a moisture content of 61...62%, then cut into chertolino car to the dimensions 14 x 17 mm and serves to curl rotary-twisting roller continuous system Acatalasia, the purpose of which is uniform crushing sheet and destruction to 96% of the cells.
After twisting and crushing sheet stand on trays 60...120 min at the temperature of 35...45 deg C inside the mass layer thickness of 5-6 see
The goal of aging - ensuring maximum destruction in the leaf chlorophyll and exclusion of possibility of production of a product with undesirable color of infusion and unpleasant bitter taste.
After holding the sheet serves on the drying unit and dried at a temperature of 100...105°to the residual moisture of 3...5%.
This method allows obtaining the final product with high organoleptic qualities, using savage, brutal and second year of life the tea leaves.
Method of production green tea, including fixation (steaming), curl, shutter speed and drying, wherein use savage, brutal and second year of life the tea leaves that before committing treated with a 5%solution of sodium chloride at a temperature of solution 20-22 OC for 44-72 h depending on the coarseness of leaves and washed, fixation is carried out in the apparatus of the fluidised bed for 16-18 minutes with the help of ultraviolet rays with simultaneous submission of acute water vapor portions 4 times in one minute with breaks in 2 minutes at a temperature of 112-115 C and a pressure of 1.8-2.5 ATM, then tea the sheet is dried to a moisture content 61-62%, cut, after twisting the sheet stand on trays 60-120 minutes, then dried at a temperature of 100-105 C to the residual moisture of 3-5%.
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