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Method of making crystalline workpieces of solid solutions of silver halides for optical components

IPC classes for russian patent Method of making crystalline workpieces of solid solutions of silver halides for optical components (RU 2486297):
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Laser fluoride nanoceramic and method for production thereof Laser fluoride nanoceramic and method for production thereof / 2484187
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FIELD: chemistry.

SUBSTANCE: method involves loading starting separate silver chloride and silver bromide salts into a container made of heat-resistant glass, fusing said salts to a given composition of solid solution, growing a monocrystal in a halogenating atmosphere by moving the container in a temperature gradient, cooling the grown crystal to room temperature and removing the crystal from the container; the monocrystal is then heated at a rate of 50-60°C per hour to temperature of 250-270°C, held at said temperature for 1-2 hours, cooled at a rate of 20-25°C per hour to temperature of 100-150°C and then cooled at a rate of 30-40°C per hour to room temperature.

EFFECT: reduced internal stress in the crystalline workpiece, improved optical homogeneity and reduced optical losses.

2 ex

 

The invention relates to the field of materials transparent in the infrared region of the spectrum, namely crystals of silver halides which can be used for the manufacture of optical elements transparent in the region of wavelengths from 0.4 to 15 μm, and for the manufacture of optical fibers of the middle IR range.

A method of obtaining single crystals of silver halides and thallium, including fusion of the original salt of halide in a darkened glass ampoule under vacuum, with subsequent crystallization purification of the melt from impurities. From the resulting ingot is cut enriched with impurities to an end. Clean the part of the ingot used as source material for cultivation in the vacuum crystal method stockburger-Bridgman. The obtained crystal after the growth cooled to room temperature in the free cooling mode. To prevent decomposition of the material all work with halides of silver, and thallium shall be conducted at a red light, and growing in a specially darkened vial (Ed. St. USSR. No. 149395, MKI4C30B 11/02, C30B 29/12, publ. 14.07.1961,)

The known method does not allow to obtain high-quality crystalline billet of solid solutions of the halides of silver, as only the directional solidification of a melt of silver halide in which the cosmology vacuum is not enough to clear the source of salts from the oxygen-containing impurities of silver, and products of thermal decomposition of silver halides. In addition, free-cooling crystals is not sufficient to relieve internal stresses.

The absorption coefficient of the laser radiation at the wavelength of 10.6 microns is grown by a known method the crystals are not better (1-3)·10-3cm-1. Optic fibers made from these crystals have optical losses more than 10-15 dB/m and very quickly darken due to the dissociation of silver halides. In the production of crystals in such a way returnable waste reaches 60-70%.

A method of obtaining crystals of solid solutions of the halides of silver for the manufacture of polycrystalline fibers, including deposition of chloride and bromide of silver from aqueous silver nitrate solution, followed by rinsing and drying the precipitate. Salt was mixed by fusing and subjected to purification from decomposition products, water, organic and ionic impurities by filtering, zone melting, vacuum distillation. The crystals of solid solutions was given in capsules from heat-resistant glass "Pyrex" method vertical directional solidification (Bridgman method-stockburger) without the use of seed. After crystallization drive lowering ampoule was stopped and the temperature of the crystal was lowered from the temperature rising to room with a speed of 10-15 degrees/hour. Of receiving the data of the crystal blanks by the method of backward extrusion at a temperature of 180-190°C was crushed polycrystalline fiber fiber diameter of 0.5-1.0 mm The coefficient of optical absorption of the crystal, measured by laser calorimetry, at a wavelength of 10.6 μm was (1-3)·10-4cm-1. Optical losses are made of such crystal blanks fibers in the region of wavelengths of 2-5 μm was 3-5 dB/m (artyushenko VG, Basque PB and other Synthesis and structural properties of solid solutions AgCl1-xBrx with x=05-08. Inorganic materials, 2005, vol 41, No. 1, p.78-87). The method adopted for the prototype.

The disadvantage of this method is the low mechanical strength of the grown crystals, which leads to cracking of the crystals at their thermal and mechanical processing. The low mechanical strength of the crystals is caused by internal stresses generated during single crystal growth, leading to optical anisotropy and increased optical loss in crystals.

The technical result of the invention is the reduction of internal stresses in the crystal harvesting, improved optical uniformity, reduction of optical losses crystals of silver halides at a wavelength of 10.6 µm.

The technical result is achieved in that in the method of obtaining crystalline preparations of solid solutions of silver halides for optical elements, including downloading the source individual salts of chloride and bromide cerebral container made of heat-resistant glass, their fusion to a given composition of solid solution, the growing of the single crystal in the halogenation atmosphere by moving the container in a temperature gradient, the cooling of the grown crystal to room temperature and removing the crystal from the container, according to the invention the grown single crystal after cooling and removal from the container is heated with a speed of 50-60 degrees per hour to a temperature of 250-270°C, maintained at this temperature for 1-2 hours, cooled at a rate of 20-25 degrees per hour to a temperature of 100-150°C, then cooled with a speed of 30-40 degrees per hour to room temperature.

The invention consists in the fact that found such conditions of heat treatment grown and chilled vials to room temperature crystal of silver halide, in which occurred the internal stresses in the crystal closer to zero the value of the yield strength and scattered, unlike the prototype method, where due to the difference of coefficients of thermal expansion of the glass container and the crystal in the crystal remain internal stresses that lead to structural heterogeneity of the crystals and, in some cases - in the preparation of the crystal to extrusion, to cracking of the workpiece,

When heating the billet to a temperature of 250-270°C at 50 degrees per hour internal stresses in financial p is a severe plastic deformation of the layers of the crystal close to zero yield stress and dissipate. Heating to a temperature below 250°C does not hold for the complete dissipation of internal stresses, so as not reached the yield strength of the silver halide. Heating with a rate of less than 50°C per hour unreasonably increases the heat treatment time. Heating at above 60°C per hour leads to exceeding the tensile strength of the solid solution of chloride of silver bromide and cracking of the crystal. Heating to temperatures above 270°C does not lead to further reduction of internal stresses, but only increases the heat treatment of the crystal blank. The extract at a temperature of 250-270°C for 1-2 hours required for alignment and stabilization of the temperature gradient inside the treated crystal.

When the cooling rate of 20 degrees per hour from 250-270°C up to 100-150°C in the crystalline workpiece under conditions of constant temperature gradient is not formed, residual stresses, because the crystal is in the temperature range exceeding the yield strength of the halides of silver, and the internal stresses are dispersed in the plastic flow. When the cooling rate is more than 25 degrees per hour occur in the crystal plastic deformation due to plastic displacement of the layers of the crystal, which upon further temperature reduction and the transition of the crystal in the region of elasticity arise in the form of internal elastic is their stress.

Since the temperature of 100-150°C, the yield stress of solid solutions of the halides of silver reaches the value at which the crystal enters the region of elastic deformation. If this cooling rate can be increased up to 30-40°C per hour, as upon reaching room temperature, the elastic stress is dispersed to a value close to zero, due to the removal of the cooling temperature gradient.

When the cooling rate is more than 40°C degrees per hour resulting thermoelastic stresses lead to cracking of the crystal blank. The cooling rate of less than 30°C per hour does not affect the formation of stress, but increases the duration of the process.

Examples of the complete method.

Example 1. Individual salts of chloride and bromide of silver, obtained by precipitation from a solution of nitrate of silver was subjected to purification from decomposition products, water and organic impurities by the method of filtration and vacuum distillation. Salt was loaded into the ampoule of heat-resistant glass "Pyrex" diameter 18 mm, the ratio (wt.%): 75% of AgBr and 25% AgCl (solid solution composition of cattle-13). The ampoule was vakuumirovat, filled halogenation atmosphere (pair chlorine) when the vapor pressure of the halogen 0,1atm and sealed. After melting salts and their mixing was performed directional crystallization method Bridgman stockburger without priming with what speed of 2 mm/hour. At the end of the growth process, the actuator moving the ampoule was stopped and lowered the temperature of the growing crystal with the speed of 10 degrees per hour to room. The crystal blank is removed from the ampoule, cut end, contaminated by impurities portion (~15% of the mass), was heated at 50 degrees per hour to a temperature of 250°C, kept for 1 hour to equalize the temperature within the furnace volume and cooled at a constant temperature gradient at a rate of 20 degrees per hour at first to a temperature of 150°C, and then with a speed of 30 degrees per hour to room. Part of the ingot after heat treatment used for the extrusion of the fibre. The extrusion of the fiber with a diameter of 500 μm was carried out at a temperature of 180°C with a speed of 15 mm/hour. The magnitude of the internal stresses and optical homogeneity of the crystal blanks controlled by measuring the birefringence value. The magnitude of birefringence in the workpiece after heat treatment amounted to 2.5 nm/see Coefficient of volume absorption of the crystal blank at a wavelength of 10.6 μm was 6·10-5cm-1. Optical loss in an optical fiber with a diameter of 0.5 mm, length 20 m 0.2-0.4 dB/m at a wavelength of 10.6 µm.

Example 2. Individual salts of chloride and bromide of silver, obtained by precipitation from a solution of nitrate of silver was subjected to cleaning products according to the taxpayer, water and organic impurities by the method of filtration and vacuum distillation. Salt was loaded into the ampoule of heat-resistant glass "Pyrex" diameter 20 mm, the ratio (wt.%):

50% of AgBr and 50% AgCl (solid solution composition of CRS-11). The ampoule was vakuumirovat, filled halogenation atmosphere (pair chlorine) when the vapor pressure of the halogen of 0.15 ATM and sealed. After melting salts and their mixing was performed directional crystallization method Bridgman stockburger without priming with a speed of 3 mm/hour. At the end of the growth process, the actuator moving the ampoule was stopped and lowered the temperature of the growing crystal at a rate of 20 degrees per hour to room. The crystal blank is removed from the ampoule, cut end, contaminated by impurities portion (~20% mass), was heated at a speed of 60 degrees per hour to a temperature of 270°C, kept for 2 hours to equalize the temperature within the furnace volume and cooled at a constant temperature gradient at 25 degrees in the first hour to a temperature of 150°C, and then with a speed of 40 degrees per hour to room. Part of the ingot after heat treatment used for pre-forming blanks for shell fiber type core in the tube" (shell CRS-11 - core CRS-13). From this blank by extrusion at a temperature of 180°C with a speed of 15 mm/hour produced a fiber with a diameter of 700 μm is Lina 15 PM The magnitude of the internal stresses and optical homogeneity of the crystal blanks controlled by measuring the birefringence value. The magnitude of birefringence in the workpiece after heat treatment was 3.5 nm/see Coefficient of volume absorption of the crystal blank at a wavelength of 10.6 μm was 9·10-5cm-1. Optical loss in an optical fiber was at a wavelength of 10.6 µm 0.5 dB/m

Thus, the claimed invention allows to increase flexibility, improve optical characteristics of the crystal blanks halides of silver: to reduce the coefficient of volume absorption and to reduce optical loss in an optical fiber by reducing the internal stress and thus increase the yield of fibers.

The method of obtaining crystalline preparations of solid solutions of silver halides for optical elements, including downloading the source individual salts of chloride and bromide of silver in the container of heat-resistant glass, their fusion to a given composition of solid solution, the growing of the single crystal in the halogenation atmosphere by moving the container in a temperature gradient, the cooling of the grown crystal to room temperature and removing the crystal from the container, characterized in that grown monocrystal the l after cooling and removal from the container is heated with a speed of 50-60°C/h to a temperature of 250-270°C, maintained at this temperature for 1-2 hours, cooled at a rate of 20-25°C/h to a temperature of 100-150°C., then cooled with a speed of 30-40°C/h to room temperature.

 

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