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Laser fluoride nanoceramic and method for production thereof

Laser fluoride nanoceramic and method for production thereof
IPC classes for russian patent Laser fluoride nanoceramic and method for production thereof (RU 2484187):
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Method involves thermomechanical processing of initial crystalline material made from metal halides at plastic deformation temperature, obtaining a polycrystalline microstructured substance characterised by crystal grain size of 3-100 mcm and intra-grain nanostructure, where thermomechanical processing of the initial crystalline material is carried out in vacuum of 10-4 mm Hg, thus achieving degree of deformation of the initial crystalline material by a value ranging from 150 to 1000%, which results in obtaining polycrystalline nanostructured material which is packed at pressure 1-3 tf/cm2 until achieving theoretical density, followed by annealing in an active medium of a fluorinating gas. The problem of obtaining material of high optical quality for a wide range of compounds: fluoride ceramic based on fluorides of alkali, alkali-earth and rare-earth elements, characterised by a nanostructure, is solved owing to optimum selection of process parameters for producing a nanoceramic, which involves thermal treatment of the product under conditions which enable to increase purity of the medium and, as a result, achieve high optical parameters for laser material.

FIELD: chemistry.

SUBSTANCE: fluoride nanoceramic is obtained by thermomechanical treatment of the starting crystalline material made from CaF2-YbF3, at plastic deformation temperature to obtain a workpiece in form of a polycrystalline microstructured substance, which is characterised by crystal grain size of 3-100 mcm and a nanostructure inside the grains, by annealing on air at temperature of not less than 0.5 of the melting point with compaction of the obtained workpiece in a vacuum at pressure of 1-3 tf/cm2 until the end of the deformation process, followed by annealing in an active medium of carbon tetrafluoride at pressure of 800-1200 mmHg. The starting crystalline material used can be a fine powder which has been subjected to heat treatment in carbon tetrafluoride, or a moulded workpiece of crystalline material made from the powder and heat treated in carbon tetrafluoride.

EFFECT: invention enables to obtain a fluoride nanoceramic with high degree of purity and high uniformity of the structure of said optical material.

4 cl, 3 ex

 

The invention relates to a technology for optical polycrystalline materials, namely fluoride ceramics with nano-sized structure and improved optical, laser and laser characteristics.

Optical ceramics, thanks to the improved, in comparison with single crystals and glasses, mechanical and thermomechanical properties, has found its application as structural elements of optics, which during operation are subjected to mechanical loads, temperature changes and contact with atmospheric moisture. Uniform distribution of the various components in the composition of the ceramic gives you the ability to synthesize a variety of compounds, including a high content of laser ion that is unattainable for crystals. The most widely fluoride ceramics on the basis of fluorides of alkali, alkaline earth and rare earth metals.

Obtaining ceramics by hot recrystallization pressing powders of fluoride is not possible to synthesize a material with high transparency and optical homogeneity, and in the case of ceramics, assisted laser ions cannot reach the low threshold and high efficiency generation of laser radiation.

Poor transparency and optical homogeneity ceramics are the result of prisutstvie is it microscopic pores and voids, educated at the grain boundaries of the crystallites on the surface of which is localized various impurities (CO2, HE, H2O) and the concentration of the defects caused by inhomogeneous distribution of alloying due to its interaction with impurities.

To improve the optical characteristics of fluoride ceramics using such techniques as the heat treatment of the raw powder by gas-reducing agent or gas-fluorinating agent, using as raw material powders gidrohloridu alkali and alkaline earth metals, conducting secondary annealing of the material in the atmosphere of gaseous CF4.

Famous U.S. patent No. 4089937 published 16.05.1978 index IPC C01F 11/22, C01F 17/00, C01F 5/28, SW 9/08 "hot-pressed fluoride ion optical ceramic materials without absorption bands and methods of their manufacture". In this patent a method of hot pressing receive ceramics on the basis of fluorides of alkali, alkaline earth and rare earth elements, free from absorption bands belonging to the impurities CO2H2O, HE-. Receiving material are as follows. The raw material powder is placed in a mold for hot pressing and set in the oven, raise the temperature to 400-600°C and passed within a few hours through a system of gas-reducing agent (H2, Nsub> 2N2+H2N2+Not) or gaseous hydrogen fluoride (HF). Thus passed through the system the gas interacts with the raw powder fluoride, removing from its surface impurities. After processing gas to provide hot pressing the powder at temperatures of 400-800°C and the pressure 70-300 MPa.

The above-described method are transparent optical ceramics for the entrance optics that are free from absorption bands of impurity bands HE, H2O and CO2 in the range of 1-7 μm. The disadvantages of similar concern: low process temperature and the absence of vacuum in the system that does not allow to obtain dense samples of optical ceramics, free from pores with high transmittance in the working range of 0.2 to 7 microns.

In the method of obtaining laser fluoride ceramics according to the patent of Russian Federation №2321120 published 27.03.2008 IPC index H01S 3/16, as the source materials used powders fluoride and gidrohloridu alkali and alkaline earth metals and/or complex compounds of rare earth elements containing excess fluoride ion. Source powders are placed in the mold, which is established in the vacuum oven for pressing. In the furnace create a vacuum of 1 PA (7.5·10-3mm Hg), heat up and make the isothermal aging process, during which hydrohloride alkali and alkaline earth met low and/or complex compounds of rare earth elements disintegrate, forming the corresponding metal fluoride, hydrogen fluoride and ammonium fluoride (decomposition of complex compounds). The latter two compounds are fluorinating agents, cleansing the source powders from oxydiesel. In this way it is also proposed the implementation of fluoridation powder throughout the process of hot pressing. To do this, before heating in a vacuum furnace with the raw material powder sleuth of tetraploid carbon and do not stop the flow of gas throughout the process of obtaining ceramics. Thus, to prevent contamination of the synthesized material impurities from the used tooling.

The processing efficiency of the active material of fluorine in the above method may not be high enough. When a source of active fluoride are used as starting powders, such as hydrohloride, the processing of the material in fluorinating environment is limited by the duration of isothermal soaking prior to extrusion. However, after decomposition hydrohloride at the stage subsequent hot pressing of the powder does not exclude the contamination of the compression of the material of unwanted impurities. In the case of processing of the compression of the powder gas CF4 time of contact with the fluorinating agent is limited by the duration of the process on acega pressing, which may be enough to remove from the material of all impurities.

The method described above allows to obtain samples of fluoride ceramics with small indicators absorption in the region of 1 μm. For example, the absorption of ceramics based on calcium fluoride activated with ytterbium, at a wavelength of 1.064 μm is equal to 0.003 cm-1. However, this method of obtaining material provides high transparency fluoride ceramics in the UV, visible and IR region of the spectrum up to 1 μm, and the concentration of ytterbium in the divalent state reaches 20%, which reduces the efficiency of laser generation of ytterbium in the trivalent state.

Known technical solution "Ceramic laser microstructured material with twin nanostructure and method of its manufacture" RF patent No. 2358045 published 27.02.2009 index IPC SW 28/00, 33/02, 29/12; H01S 3/16; VV 3/00). Here is a way to get laser ceramics on the basis of fluorides of alkali, alkaline earth and rare earth elements from the respective crystals, which consists in the following. The single crystal sample (fluoride of alkaline, alkaline earth or rare earth element or their solid solutions) is heated to temperatures from 2/3 of the melting point (MP.) to MP. and above (depending on the specific case) and by uniaxial with the Atiyah sample to deform relative change in linear dimension of the crystal (degree of deformation) 55-90%. Deformation can occur either in vacuum (10-2mm Hg) and a temperature below the melting temperature of the single crystal, or in the atmosphere gas of CF4and a temperature above the melting point of the material. In the process of deformation of the original single crystal is transformed into a material with a polycrystalline structure and a grain size structure of the crystallites 3-100 μm, while inside the grains is twinned structure with a characteristic size of 50-300 nm.

This method allows you to get fluoride ceramics with improved compared with single crystals of mechanical characteristics and is capable of generating laser radiation. However, this method of obtaining material provides high transparency fluoride ceramics based on fluorides, alkaline earth and rare earth elements in the UV, visible and IR region of the spectrum, the concentration of ytterbium in the trivalent state does not exceed the threshold of 80%, and the overall efficiency of laser generation is low.

The process gas environment CF4and a temperature above the melting point of the material leads to disruption of the structural homogeneity of the ceramic matrix, which makes it impossible to use such material as the optical medium.

Unresolved at the time of development of the proposed technical solution problem affecting efficiency is the ability of the laser generation fluoride ceramics, is lack of cleanliness of the material associated with the admixture of divalent ytterbium. Partial transition of ytterbium in the bivalent condition associated with a deficiency of fluoride ion in a solid ceramic matrix. The decrease in the proportion of divalent ytterbium is a factor of increasing the purity of the laser material and has a positive impact, leading to an increase in the efficiency of laser generation.

In Admixture of divalent ytterbium in laser crystals and ceramics Ca1-xRxF2+x" the authors of Caribina E.A., A.A. Demidenko, Guseva P.E., Krutova M.A., Mironov, I., Reiterova V.M., Smirnov A.N., Fedorov P.P., Chernova E.V., Osiko CENTURY (Proceedings of the XIV conference and VI of the school of young scientists of the Russian Academy of Sciences, Abstracts. Nizhny Novgorod, 2011, s) described trends in the development of the technique of obtaining laser ceramics of calcium fluoride doped with ytterbium fluoride, which says about the improvement of the properties of ceramics in the transition of Yb in the higher valence state, but no specific technology.

Thus, in this work is the study of the state of the Yb, but obtaining on the net valence of 3+not studied, which, as shown in the proposed application, require the combined annealing, which involves the use of an oxidizing environment.

The patent is F. No. 2358045 selected for the prototype of a new group of inventions: laser fluoride nanoceramics and how it was received.

The task of the new technical solution is to obtain fluoride nanoceramics high purity by ensuring greater uniformity in the structure of the optical material.

The problem is solved in the new material fluoride laser nanoceramics, presented in the form of a polycrystalline structure with a grain size of crystals of 3 to 100 microns with a nanostructure inside the grains, which comprises the activator ion rare earth element. Unlike the prototype, the activator is an ion of ytterbium with high valence.

A new material, which eliminated the disadvantages of the prototype, since the laser ceramics based on calcium fluoride doped with ions of trivalent ytterbium, is a considerable interest for solid-state lasers with semiconductor pumping.

The method of obtaining laser fluoride nanoceramics includes thermo-mechanical processing of the original crystalline material made of CaF2YbF3at a temperature of plastic deformation, receiving the workpiece in the form of polycrystalline microstructure of matter, characterized by a grain size of crystals of 3 to 100 μm and nanostructure inside the grains, which, unlike the prototype, thermomechanical processing of the original crystal m the material is carried out by annealing the workpiece in air at a temperature of not less than 0.5 of the melting temperature, the seal obtained preform is carried out in vacuum at a pressure of 1-3 mV/cm2before the end of the deformation process, after which the workpiece is annealed in an active medium fluorinating gas at a pressure of 800-1200 mm Hg

As the source of crystalline material used fine powder that has undergone heat treatment in carbon tetrafluoride.

As the source of crystalline material used molded preparation of the crystalline material obtained from a powder and heat in the carbon tetrafluoride.

Annealing of polycrystalline material is carried out in fluorinating atmosphere at a partial pressure of 800-1200 mm Hg

Manufacturing technology chosen empirically.

Increasing the concentration of trivalent form ion of ytterbium by reducing the concentration of divalent form as possible by shifting the equilibrium of the reaction of formation YbF3from divalent form YbF2right by creating excess fluorinating agent, and the oxidation of Yb2+to the trivalent state by calcination of the precursor in an environment with an excess of oxidant, such as oxygen.

Heat treatment of the precursor of Ca1-xYb3+xF2+xheld under pressure in contact with graphite or molybdenum alloy, i.e. in reducing conditions. If e is ω partially transition ion-activator of ytterbium in the divalent state by the reaction:

C a 1 - x Y b 3 + x F 2 + x C a 1 - x Y b 3 + x - y Y b 2 + y F 2 + x - y + 0.5 y F 2 ( 1 )

Divalent state of the ytterbium ion is manifested in the absorption spectra. Line of divalent ytterbium lie in the UV region and have peaks at wavelengths: 214, 227, 260, 271, 315 and 360 nm. In the spectra of most of the samples we recorded peaks at close values of the wavelengths: 228, 262, 274, 319 and 364 nm. Trivalent to ytterbium peaks correspond to 923, 945, 965 and 978 nm.

The absorption coefficient is determined by the formula:

k = i n ( T max / T i ) / d , ( 2 )

where: Ti- the value of the transmittance of the sample (in percent) at the point of maximum peak of the spectrum, d is the thickness of the sample in cm, Tmaxthe transmittance of the sample, expressed as a percentage, taking into account amendments, taking into account Fresnel losses of light on reflection.

In accordance with equation (1) to suppress the reduction reaction of ytterbium should increase the partial vapor pressure of fluorine in the atmosphere. However, elemental fluorine is an extremely reactive chemical agent, and for practical work can be used only in extreme cases. However, there are fluorinating agents, inert under normal conditions, which can act as a source of fluorine at a temperature process.

As the fluorinating agent used treatment in CF4. This reagent is used for the purification of crystals from oxygen-containing impurities. Were removed spectra of the samples of ceramics with a nominal composition of CaF2-3YbF3(mol. %)passed and not passed after synthesis processing in the atmosphere of CF4.

The table presents the absorption coefficients (k), the relative values of the absorption coefficient (α) and the ratio of the relative absorption coefficients for divalent ytterbium (α1=ki/k978and for trivalent ytterbium (α2=ki/k978in samples fluoride nanoceramics before and after treatment fluorinating agent in the optimal mode. Presents the averaged values obtained p the results of many experiments, some of which are shown in the examples of implementation of the method of production of the material.

Table
before processing CF4 after processing CF4
λ, nm k α1=ki/k978 k α2=ki/k978 α12
262 0.796 0.264 0.232 0.0756 3.49
274 0.521 0.173 0.153 0.0498 3.47
365 1.02 0.338 0.325 0.115 2.94

In the following table the importance of the ratio of the relative absorption coefficients α12indicates a change of the ratio is osenia concentrations of divalent or trivalent ions - the proportion of divalent ytterbium after treatment of CF4significantly decreased. Simbathe decreasing values of k times after treatment fluorinating agent is also evidenced by a decrease in the proportion of divalent ytterbium.

Translation in the trivalent state of the ytterbium ion is facilitated by the pre-stage oxidation of the precursor by calcination in air. This creates the conditions for the transition dwuhvalentny form of the trivalent ytterbium. Derived from the divalent forms of oxycoedone ytterbium (III) annealing at fluorinating environment translate in fluoride form, and excess fluoride ion in accordance with the foregoing, promotes the formation of more intense forms of fluoride, ytterbium - YbF3.

Specific examples of the method for obtaining laser fluoride nanoceramics

Example 1. A portion of 50 g of fine powder CaF2-3.0YbF3was placed in a cylindrical crucible with a diameter of the cavity is equal to that for the mold, and annealed in air for 24 hours at 700°C. the Obtained sintered sample was placed in a furnace for annealing, which is conducted at a temperature of 1300°C in an atmosphere of CF4at a pressure of 800 mm Hg for 10 hours. Briquette moved into the mold with a diameter of cavity 55 mm and subjected to uniaxial deformation in vacuum at a temperature of 150°C, applying a pressure of 2 mV/cm2within 30 minutes After it reached a pressure of 2 mV/cm2spent Isobaric-isothermal exposure for 60 minutes to give the workpiece a finite density.

Thus obtained ceramic material is further subjected to annealing in an atmosphere gas of CF4at a pressure of 800 mm Hg and a temperature of 1300°C for 20 hours. The result was obtained ceramic material with high transmittance >90% in the spectral range from 0.4 to 7 μm, where there are no characteristic absorption bands ytterbium ion, and the average value of α12=of 2.51.

Example 2. The crystal structure of CaF2-3.0YbF3with a diameter of 25 mm and a height of 20 mm was annealed in air for 24 hours at 700°C. the resulting billet was placed in the mold with a diameter of cavity 55 mm and subjected to deformation at a temperature of 1150°C in vacuum with a force of 1 mV/cm2within 20 minutes to complete the separation. Then spent the Isobaric-isothermal exposure for 20 minutes for averaging the microstructure. Then, similarly to the previous example, has carried out the annealing of the material obtained in the gaseous environment of CF4at a pressure of 1000 mm Hg

Synthesized polycrystal is formed of grains having a layered nanostructure, has high the th transparency and has a theoretical density value, and the average value of α12=3.05. This sample is used to study the possibility of lasing of the laser radiation at wavelengths of 1.025 and 1.040 mm at the excitation radiation with a wavelength of 0.967 μm. When this generation efficiency was 45%.

Example 3. A portion of 50 g of fine powder Caf2-5,0YbF3was placed in a cylindrical crucible with a diameter of the cavity is equal to that for the mold, and annealed in air for 24 hours at 700°C. the Obtained sintered sample was placed in a furnace for annealing in the atmosphere of CF4, which is held at a pressure of 1200 mm Hg and a temperature of 1300°C for 10 hours. Briquette moved into the mold with a diameter of cavity 55 mm and subjected to uniaxial deformation in vacuum at a temperature of 1150°C., applying a pressure of 2 mV/cm2within 30 minutes prior to the end of deformation. The degree of deformation amounted to a value of 170%. After it was reached the pressure of 2 mV/cm2spent Isobaric-isothermal exposure for 60 minutes. Thus obtained ceramic material was again subjected to annealing in an atmosphere gas of CF4at a pressure of 1200 mm Hg and a temperature of 1300°C for 20 hours. The result was obtained ceramic material with high transmittance >90% in the spectral range from 0.4 to 7 μm, the de no characteristic absorption band ion of ytterbium, and the average value of α12=3.55.

The obtained ceramics mode diode pump generates laser radiation with an efficiency of 51% in the region 1025 and 1040 nm and detects the high value of thermal conductivity of 4.7 W/MK, which allows you to use the nanoceramics blanks for the manufacture of small-sized solid-state active elements of high-power lasers. Scope - lasers for high energy physics, medicine, technology, materials processing, space goals, resource-saving technologies and many other areas of science and technology.

1. The method of obtaining laser fluoride nanoceramics, including thermo-mechanical processing of the original crystalline material made of CaF2-YbF3at a temperature of plastic deformation to obtain a workpiece in the form of polycrystalline microstructure of matter, characterized by a grain size of crystals of 3 to 100 μm and nanostructure inside the grains, wherein thermomechanical processing of the original crystalline material is carried out by annealing in air at a temperature of not less than 0.5 of the melting temperature, the seal obtained preform is carried out in vacuum at a pressure of 1-3 mV/cm2before the end of the deformation process, and then annealed in an act of the ate environment tetrafluoride carbon at a pressure of 800-1200 mm Hg

2. The method according to claim 1, characterized in that as the source of crystalline material used fine powder that has undergone heat treatment in carbon tetrafluoride.

3. The method according to claim 1, characterized in that as the source of crystalline material used molded preparation of the crystalline material obtained from a powder and heat in the carbon tetrafluoride.

4. Laser fluoride nanoceramics, obtained by the method according to claim 1.

 

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