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Method of producing chondroitin sulphate from sea hydrobiont tissue. RU patent 2458134.

IPC classes for russian patent Method of producing chondroitin sulphate from sea hydrobiont tissue. RU patent 2458134. (RU 2458134):

C12P1 - Preparation of compounds or compositions, not provided for in groups ; C12P0003000000-C12P0039000000, by using micro-organisms or enzymesGeneral processes for the preparation of compounds or compositions by using micro-organisms or enzymes
C08B37/08 - Chitin; Chondroitin sulfate; Hyaluronic acid; Derivatives thereof
A61K31/737 -
A61K31/726 - Medicinal preparations containing organic active ingredients
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FIELD: chemistry.

SUBSTANCE: method involves preparation of material for enzymatic hydrolysis. Alkaline hydrolysis is carried out with proteolytic enzyme preparations with neutralisation of the obtained solution to pH=7. A salt is added to the obtained enzymatic hydrolysate to a value of not less than 0.1 mol/l. Successive ultrafiltration is carried out, first on a membrane with maximum retention of 50 kD with separation of high-molecular weight impurities, and then on a membrane with maximum retention of 5 kD with separation of low-molecular weight substances. The chondroitin sulphate solution retained at the membrane is washed on the same membrane with distilled water until complete removal of salts. Final washing with distilled water is carried out on a membrane with maxim retention of 50 kD.

EFFECT: invention enables to obtain a chondroitin sulphate preparation with weight ratio of the basic substance.

7 ex

 

The invention relates to the fishing industry, in particular to methods for chondroitin sulphate from the tissues of aquatic organisms, such as cartilage tissue of fish, muscular muscular bag molluscs and others, and can be used in food, cosmetic industries, in medicine.

The basic properties of chondroitin sulphate, having crucial for its successful use in various areas - high bioavailability, biological compatibility, low toxicity, ability to selective accumulation in the cartilage (Kofuji K., T. Ito, Y. Murata, S. Kawashima Effect of chondroitin sulfate on the biodegradation and drug release of chitosan gel beads in the subcutaneous air pouches of mice // Biological and Pharmaceutical Bulletin. - 2002. - Vol.25, No. 2. - P. 268-271). Listed properties are determined by the chemical structure of molecules chondroitin sulfate, namely the molecular weight, degree and place . (Michelacci Y. M., Dietrich S.R. Structure of chondroitin sulphate from whale cartilage: distribution of 6 - and 4-sulphated oligosaccharides in the polymer chains // International Journal of Biological Macromolecules. -1986. - Vol.8, No. 2. - P. 108-113. Toida So, Amornrut C., Linhardt R. J. Structure and bioactivity of sulfated polysaccharides // Trends in Glycoscience and Glycotechnology.-2003.-Vol.15, No. 81.-P. 29-46).

To obtain chondroitin sulfate is the most widely used well-known method, providing for the dissolution of chondroitin sulphate in the alkaline environment, enzymatic the hydrolysis of proteins, Department of high-molecular carbohydrate fraction deposition of low molecular weight products of protein hydrolysis, remaining in the solution, rinse the resulting sludge and drying of a finished product (Takai M, Kono N. Salmon-origin chondroitin sulfate: European Patent EP 1270599, IPC A61K 31/737. Appl. 15.12.2000; # EP 20000981747; publ. 02.01.2003).

This common technology is implemented by different authors in different ways: change the sequence number of operations, temperature modes, the nature and concentration of reagents used.

The closest technical solution is a method of obtaining chondroitin sulfate using ultrafiltration (Khare A. Century, Houliston S. A., Black T. J. Isolating chondroitin sulfate: USPTO Application 20070166798. - Appl. 14.02.2007; №11/674695; publ. 07/19/2007).

This way of getting chondroitin sulfate includes collection (preparation of raw material, including connective tissue, hydrolysis feedstock proteoliticakimi enzyme preparations for the solution of the hydrolysate and undissolved substances, handling of liquid hydrolysate reagent, including hydroxide ferrous alkali earth metal, with a pH of more than 10 for the deposition of impurities of protein hydrolysate, Department, at least part of the sludge from the solution of the hydrolysate and processing of liquid hydrolysate using membrane with the formation of leachate (permeate) of low-molecular substances and «detainee» concentrate, which contains the macromolecular fraction of chondroitin sulfate. In the patent is proposed to use the membranes with a molecular weight limit of detention 5 to 15 kDa (better from 8 to 10 kDa).

Product obtained in this manner is a concentrate, which among other substances it contains chondroitin sulfate. Thus, the degree of purification of the target product is not high enough.

The proposed method is also based on division of fractions of the hydrolysate with different molecular weights and uses the high molecular weight of molecules of chondroitin sulphate to separate from the low molecular weight products of hydrolysis of proteins on the ultrafiltration membranes.

Technical the result of this method consists in increasing the degree of purification of the target product by using the ability of molecules chondroitin sulfate change much hydrodynamic radius at the change of ionic force of the solution (electrolyte concentration, e.g. NaCl), allowing for more high in comparison with the prototype of the cleaning of the target product through successive ultrafiltration hydrolysate obtained on the membranes with different threshold of propriety.

As raw materials for production of chondroitin sulfate can be used cartilage tissue containing raw material, received in result of processing of various marine life. When using frozen raw previously conducted its .

Prepared raw material is crushed and loaded into the reaction chamber, which provide alkaline, and then and enzymatic hydrolysis.

Hydrolysed cartilage tissue contains various products breakdown of proteins, salts, high polysaccharides (chondroitin sulfate).

Dissolution substances, including proteins and chondroitin sulfate, carried out at a temperature of 25 to 50 C for 3 h at constant stirring.

After the end of alkaline hydrolysis mixture neutralized to pH 7 and separate sediment filtering or tsentrifugirovaniem.

Holding of alkaline hydrolysis provides early separation impurities and, consequently, increasing the output of the target product, and to improve its purity.

The received solution add an enzyme (FP) or pre-cooked solution OP proteolytic activity, such as enzyme obtained from Kamchatka crab.

Enzymatic hydrolysis of proteins is carried out at optimal for this OP temperature of incubation mixture and duration of treatment (using OP of Kamchatka - temperature of 45 to 55 C and the duration of the hydrolysis of 4 to 8 h), separate the solid residue.

In the resulting solution added salt such as sodium chloride, bringing the salt concentration of 0.1 mol.

Then spend ultrafiltration solution through the membrane from the molecular-mass limit of retaining less than 50 kDa for the Department remaining after hydrolysis of macromolecular proteins and suspended particles.

Concentrated solution containing chondroitin sulfate, wash solution of salts, such as sodium chloride or salt with a concentration of 0.1 mol/L.

For this, the resulting solution added sodium chloride or other salt to maintain its concentration in the solution to the value of not less than 0,1 mol/L. If after the neutralization of the alkali concentration of NaCl above, the additional amount of sodium chloride is added.

When the concentration of NaCl in the solution above 0,1 mol/l molecules chondroitin sulfate strongly that can not distinguish the components of the hydrolysate.

Used salt concentration provides a reduction of hydrodynamic radius of molecules of chondroitin sulfate and the possibility of their passing through the membrane molecular-mass limit of retaining less than 50 kDa, on the membrane linger not hydrolysed proteins such as collagen.

The resulting solution of chondroitin sulphate, low-molecular peptides, amino acids and salts subjected separation by membrane with molecular-mass limit of detention 5 kDa, providing for the detention of molecules of chondroitin sulfate and separation of molecules salts, amino acids and low-molecular peptides.

It is known that lowering the concentration of salt in the solution less than 0.001 mol/l, such as NaCl, molecules chondroitin sulfate are deployed, thus increasing the hydrodynamic radius. Maximum range is observed in distilled water.

Withheld in membrane chondroitin sulfate washed with distilled water resulting concentration of salt is reduced and molecules chondroitin sulfate, hydrodynamic radius of which has substantially grown, can be focused on the membranes with a molecular weight limit of retaining 50 kDa.

On the membrane with a limit of detention 50 kDa chondroitin sulfate finally washed with distilled water from the remaining average molecular weight peptides and implement concentration of its solution by ultrafiltration.

Macromolecular fraction of chondroitin sulfate concentrated on the membrane and low-molecular peptides and amino acids pass through it.

The concentrated solution of chondroitin sulfate is then used to highlight the dry product, or as a solution when making preparations with chondroitin sulfate.

Selection of dry sulfate deposition is adding excess precipitator (e.g., ethyl alcohol) or drying (, spray drying and others).

For example, the resulting solution is precipitated by the addition of alcohol, in a ratio of 1:2, withstand a full sedimentation chondroitin sulfate, separate sludge filtering or tsentrifugirovaniem, wash out with alcohol, acetone, freeze-dried in the dryer, vacuum dryer or other.

Receive drug purified chondroitin sulfate total mass fraction of the basic substance is not less than 90%.

Target product - chondroitin sulfate is a white amorphous powder, odorless, hygroscopic, fraction of total water mass not more than 10%mass fraction of chondroitin sulfate is 90-95%

The definition of a mass fraction of the basic substance is carried out by acid hydrolysis in hydrochloric acid (26% Hcl, 100 C, 1 h) and determine formed glukuronova acid by .

Identification was performed by infrared spectroscopy. As a standard used drug chondroitin 6-sulfate sodium salt of shark cartilage (Catalogue Fluka», cat. no 27043-1G-F).

The results of the comparison showed that samples of chondroitin sulphate obtained by the present method, have almost similar rates to those of the standard sample, which confirms the high degree of purification of the target product.

The use of ultrafiltration is possible when allocating drug chondroitin sulfate after enzymatic hydrolysis of raw materials or when cleaning the besieged ethanol drug, after its dissolution in water.

Examples of the method

Example 1

Getting chondroitin sulfate of cartilage salmon

1) Raw materials - nasal cartilage salmon removed from the goals, cleared from the rests of the surrounding tissues, .

2) 400 g of crushed material is loaded into a flask with 1600 grams of NaOH solution (0.2 mol/dm3 ), heated to boiling water bath for up to 37 C and at this temperature for 3 h at constant stirring held dissolution substances.

3) After the end of the process of mixture neutralized to a pH of 7 using 0.1 N. acetic acid.

4) Separated not residue on the centrifuge at 5000 rpm -1 .

Used enzyme preparation was obtained from Kamchatka crab Paralithodes Camtschaticus by known techniques (Sakharov, I.YU Way to obtain collagenase. /.. .., .., .., .., ... Institute of immunology and Pacific Institute of Bioorganic chemistry: A.S. SU 1343591 A1, 4 61 35/56. - Appl. 13.12.85; №3992368 /28-14. - 2 sec) and had a proteolytic activity on sodium And=280 umol tyrosine*-1 *min-1 . (Substrate: 1%solution of sodium Caseinate. Enzyme: 1 mg/ml solution OP. Conditions of incubation: 37 C, 10 minutes)

6) Held ultrafiltration solution through the membrane 50 kDa. Washed concentrated solution of sodium chloride solution with a concentration of 0.1 mol/l (For the increase of ionic force of the hydrolysate added 9.36 g sodium chloride.)

7) Then the resulting solution of chondroitin sulphate, low-molecular peptides, amino acids and salts subjected separation by membrane 5 kDa, providing detainment of molecules of chondroitin sulfate.

8) Rinsing with distilled water. Solution chondroitin finally got on the membrane 50 kDa from the remaining average molecular weight peptides.

9) Finally, the solution chondroitin sulfate concentrated ultrafiltration.

10) the Resulting solution was besieged by the addition of alcohol, in a ratio of 1:2, survived a solution for 20 hours.

11) Separated sludge by centrifugation at 5000 rpm -1 , washed in 100 ml of alcohol.

12) the Resulting substance dried in the freeze dryer.

Got 6.15 g dry chondroitin sulfate, mass fraction of the basic substance, defined by its reaction with (method ), 91%.

Example 2

Getting chondroitin sulphate from shark cartilage

The same as in example 1, but in quality of raw material used shark cartilage.

Got 6.15 g dry chondroitin sulfate, mass fraction of the basic substance is 93%.

Example 3

Getting chondroitin sulfate from the cartilage of the North slope

The same as in example 1, but in quality of raw material used cartilage of the North slope. Carried out a preliminary degreasing raw materials acetone. In paragraph 5 of enzymatic hydrolysis conducted in two stages for 3 hours with the addition of enzyme preparation of the corresponding concentration.

Got 5,43 g of dry chondroitin sulfate, mass fraction of the basic substance is 92%.

Example 4

Cleaning of chondroitin sulphate of cartilage salmon

Chondroitin sulfate received by way of example 1, except for paragraphs 6-9, again dissolved in 500 ml of distilled water, added 2,93 grams of sodium chloride, the solution is stirred it up within 60 minutes Then held processing solution, as described in example 1 of p.6-9 and next 10-12.

Got to 5.85 g of dry chondroitin sulfate, mass fraction of the basic substance is 94%.

Example 5

Getting chondroitin sulfate of cartilage salmon

The same as in example 1, but as lye operations p.2) instead of NaOH used potassium hydroxide KOH (of 0.2 mol/dm3 ). When ultrafiltration 6) instead of NaCl used 0,1 mol/dm3 solution of potassium chloride KCl.

Got 6,10 g of dry chondroitin sulfate, mass fraction of the basic substance is 92%.

Example 6

Getting chondroitin sulfate of cartilage salmon

The same as in example 1, but instead of NaCl at UF 6) use of 0.05 mol/dm3 solution of calcium chloride.

Got 6.15 g dry chondroitin sulfate, mass fraction of the basic substance is 91%.

Example 7

Getting chondroitin sulfate of cartilage salmon

The same as in example 1, but instead of enzyme preparation from Kamchatka crab used protosubtilin G3X based 4.5 g on 1 kg of raw materials (activity G3X in relation to fisheries squirrel was 1.5 times lower than the activity of AF of Kamchatka crab).

Got 6,35 g of dry chondroitin sulfate, mass fraction of the basic substance is 89%.

The invention allows to receive the drug chondroitin sulfate total mass fraction of the basic substance is not less than 90% (90-95%), and increase the output of the target product.

Method of obtaining of chondroitin sulphate from the tissues of aquatic organisms in providing for the preparation of raw materials to enzymatic hydrolysis, hydrolysis proteoliticakimi enzyme preparations with deposition of protein impurities and the separation of sludge from the solution of the hydrolysate, the selection of the product by means of ultrafiltration, wherein the previously conducted alkaline hydrolysis with the neutralization of the resulting solution to pH 7 and Department of solid residue, enzymatic hydrolysate add salt to the value of not less than 0.1 mol/l, conduct ultrafiltration enzymatic hydrolysate on the membrane with a limit of detention 50 kDa and the Department of high-molecular impurities, resulting solution at a concentration of salt in it not less than 0,1 mol/l subjected ultrafiltration membrane with a limit of detention 5 kDa and a separate low-molecular substances withheld on the membrane chondroitin sulfate is washed on the same membrane distilled water to remove salts, followed by rinsing with distilled water and concentration of a solution of chondroitin sulfate by ultrafiltration membrane with a limit of detention 50 kDa.

 

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