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Method of re-laying of track skeletons

Method of re-laying of track skeletons
IPC classes for russian patent Method of re-laying of track skeletons (RU 2298605):

E01B29/17 - Lengths of rails assembled into strings, e.g. welded together
E01B29/02 - Transporting, laying, removing, or renewing lengths of assembled track, assembled switches, or assembled crossings (E01B0029040000 takes precedence);;
Another patents in same IPC classes:
Method of re-laying of track skeletons Method of re-laying of track skeletons / 2298605
Invention can be used at replacement of long-length track skeleton delivered to place of laying in assembled state. According to proposed method, new track skeleton located on train in vertical plane is shifted into horizontal position. End of old track skeleton is raised and fitted into free cell on train and old skeleton is loaded on train. End of new track skeleton is lowered and butt-joined with track skeleton of previously laid track, and is placed onto base by bringing train from under the skeleton, and then other end of new track skeleton is butt-joined with previously laid track. Loading and unloading of track skeleton is effected in horizontal plane.
Method of re-laying track skeleton Method of re-laying track skeleton / 2303095
Invention can be used in replacement of long-length track skeleton delivered to place of repair in assembled state during major repairs of tracks. According to proposed method, skeleton to be placed in track is arranged on vehicle in vertical position, end of new track skeleton is turned in to horizontal position and is butt jointed with previously laid track skeleton. Then vehicle is moved from under rail skeleton arranged on vehicle and other end of track skeleton is butt joined with track skeleton which is not to be removed. Old track skeleton is turned from horizontal position into vertical position on track-laying crane and platform cars adjoining the crane and equipped with slewing gear, then new track skeleton is turned from vertical position into horizontal position in track-laying crane and platform cars adjoining the crane and equipped with slewing gear and is lowered by crane onto track base on horizontally arranged end sections pf track skeleton.
Method for switch replacement Method for switch replacement / 2304189
Method involves performing all load-lifting operations with the use of portal hoisting means having rail grippers and locks; cleaning railroad track base before new blocks laying, wherein replaced and new blocks are moved with the use the same transportation means; installing portal hoisting means at switch replacement zone; unloading new block from transportation means; moving the new block towards block to be replaced; laying the new block over block to be replaced and connecting both blocks by means of rail grippers to obtain block set; rotating the block set through straight angle by means of rail grips; installing the block set at portal hoisting means posts and attaching the block set to the posts by means of locks; moving the block set by rail grippers to opposite posts on another side thereof in the same position after free railroad track base cleaning; connecting the block set to the posts by locks and performing final track base cleaning from another side; separating new block from the block set along with remaining connection between block to be replaced and portal hoisting means posts; rotating new block and laying thereof on the base; connecting rail joints; engaging block to be replaced by rail grips and separating thereof from portal hoisting means posts; lifting and rotating the block to be connected and moving thereof to transportation means moved along reconstructed track.
Rail length turning over device Rail length turning over device / 2320795
Invention can be used in rail length assembly lines for turning lengths of track skeletons. Proposed device for turning over rail length to be used in rail lengths assembly lines with roller ramps on end to roll pack of rail lengths onto running vehicle includes rail grips. Hole made on shank of each rail grip serves to fasten grip on crane rope hanger. At least two pairs of hoists are mounted between roller ramps. Each pair of hoists spaced according to width of rail length gauge is connected in upper part by beam carrying movable carriage with support for rail of rail length made in form of halfring. Hole on shank of rail grip is made out of the limits of grip side wall at distance in vertical depending on arrangement of center of gravity of rail length.
Method of putting laid rail lengths of continuous welded rail track into operation and rail slides for implementing the method Method of putting laid rail lengths of continuous welded rail track into operation and rail slides for implementing the method / 2322542
Invention can be used when laying rail lengths continuous welded rail tracks from running platform onto rail base bringing them simultaneously into operating temperature conditions. According to proposed method, continuous longitudinal forces are applied through rail slides to unloaded rail lengths on running platform in process of moving platform from under rail lengths. Rail slides are made in form of disks fitted on axle and engaging with rail. Surface of disks follow corresponding surfaces of rail lengths. Disks are positively pressed to corresponding surfaces of rail lengths and are positively rotated to build expanding and compressing stresses in laid rail length under laying. Invention is aimed at reducing labor input owing to carrying out unloading and attachment of rail lengths on rail base at temperature of rails equal to rail length fastening temperature adopted for constant operating conditions and provision of designed values of expanding or compressing stresses corresponding to adopted temperature of rail length fastening for constant operating conditions using rail slides when rail lengths of continuous welded rail track are laid at temperatures differing from their fastening temperature for constant operating conditions.
Erected pneumatic self-moving equipment (epme) Erected pneumatic self-moving equipment (epme) / 2327000
Equipment is intended for lifting and installation of monorail track. It includes towing barrow and montage platform. Montage platform is fitted with sliding console and manipulator, consisting of two moving elements. Lower of moving elements is fixed with one end on console, and with another is pin-connected with upper element of manipulator, intended for monorail location. Manipulator elements are interconnected with jointed telescopic rode, for example, on pneumatic drive, which allows moving upper element concerning the lower in vertical plane. Console is fitted with folding pedestrian trap with settling slope angle concerning platform horizontal plane.
Device for holding track lengths in their loading and unloading Device for holding track lengths in their loading and unloading / 2338824
Invention relates to railroad machinery, particularly, to the loading-unloading devices incorporates with rail-carrying rolling stock and rail length storages. The proposed device comprises a gantry mounted on a fixed base and incorporating rail grippers, each being linked to the gantry by a cable wound up the drum fitted on the shaft attached to the gantry. The said drum is fitted on the aforesaid shaft by means of a torque-limiting clutch representing, for example, a spring-loaded friction tapered pair. The track length ends are furnished with locks, their mating pockets being arranged on the rolling stock or the storage.
Track laying system Track laying system / 2340719
Track laying system consists of railway platform, drive including pump control unit connected with hydraulic stations by means of pipeline, control unit, and mounting beam. On its curb ring track laying system has a column with a hinge and travelling mechanism, and is connected with beam. Beam is connected through additional turntable with hydraulic telescopic crane arm, on the end surface whereof mounting turntable is located which is connected with crane arm by means of hinge and travelling mechanism.
Mobile unit for reinforced concrete beams installation in point operating gear against diagram and ordinates Mobile unit for reinforced concrete beams installation in point operating gear against diagram and ordinates / 2355843
Invention relates to mechanisation of operations related to point operating gear assembling in track facilities of railway transport. The invention may be used in point operating gears assembling lines at a specialised site. The mobile unit for reinforced concrete beams installation in point operating gear against diagrams and ordinates consists of a portal frame represented with two trolleys displaced independently from each other along guides of enveloping rails of wheeled bench. One trolley is displaced at the right, whereas the other one is at the left side of rails. Both trolleys are interconnected by articulated rod and moved by power cylinders. Each trolley is equipped with master controller having a number of displacement programs. At the same time each master controller is cinematically connected with measuring chain sections laid along the aforementioned guides of enveloping bench rails through the star-wheel. A slider is available on each trolley that can move lengthwise. The sliders are hinge-connected with each other by means of guide for two carriages capable of moving with reference to each other by means of motion screw. Each carriage is provided with a driven nut corresponding to the above motion screw, pair of rolls for beam orientation along its longitudinal axis and beam lifting mechanism. The unit is equipped with scanner for scanning holes of embedded bolt in the beam. Each trolley and their power cylinders are provided with gripping devices for rails.
Multifunctional rolling stock Multifunctional rolling stock / 2368718
Invention is related to railway transport and may be used for loading, transportation and unloading of long rails. Multifunctional rolling stock comprises fastening, support and tail platforms that rest on carriages. Fastening and support platforms are equipped with multi-level supports with roller guides. Fastening platforms are equipped with accessory for fixation of rail loops. Tail platform is equipped with a pair of guide inclined trays. Accessory for fixation of rail loops includes fixtures of flag type, which are rigidly connected to rail loop of level, and box with damper system installed in niche arranged in floor of fastening platform. Fixtures of flag type are made with length sufficient for submersion in box. Tail platform is equipped with additional pair of guide trays, which are oriented pairwise and inclined along platform length from center to edges.
Method of re-laying of track skeletons Method of re-laying of track skeletons / 2298605
Invention can be used at replacement of long-length track skeleton delivered to place of laying in assembled state. According to proposed method, new track skeleton located on train in vertical plane is shifted into horizontal position. End of old track skeleton is raised and fitted into free cell on train and old skeleton is loaded on train. End of new track skeleton is lowered and butt-joined with track skeleton of previously laid track, and is placed onto base by bringing train from under the skeleton, and then other end of new track skeleton is butt-joined with previously laid track. Loading and unloading of track skeleton is effected in horizontal plane.
Rail lengths stockpiling device Rail lengths stockpiling device / 2298606
Invention relates to mechanization of track works connected with stockpiling of rail lengths on intermediate storage grounds. Proposed device includes additional guide equipment including mechanisms for cross displacement of rail lengths relative to rail track furnished with release rail grips and pulling equipment including pair of flexible ties secured of fixed stops for connecting with ends of rail lengths of train. Mechanisms for cross displacement of rail lengths are made in form of horizontal frames arranged in end of rail-carrying train and on trailing inclined ramp connected to train arranged symmetrically in pairs relative to train axis in crosswise manner. Drive truck carrying rail grip is installed on each horizontal frame. Rail grip is made in form of pair of rollers with vertical axles of rotation. Working profile of each roller suits profile of cavities of rail length. Truck drive is two-speed. Device is furnished with horizontal beam placed across track, with row of holes according to location of lengths of rails to be stockpiled. Pair of guide holders is secured in two of said holes to pass flexible ties. Said holders can be re-placed along beam.
Method of stockpiling of rail lengths Method of stockpiling of rail lengths / 2298607
Rail length are stockpiled from outer side of track in form of pyramids in several tiers. Each length is acted upon and held from turning over by at least four rail grips arranged in end of train and on trailing inclined ramp. Firstly, ends of pair of rail lengths are pulled off from train or pulled onto train until they rest simultaneously on platform and train to provide self-bending of ends in vertical, then rail grips in extreme positions are brought to bent ends of lengths and are closed on lengths to bend them to S-shape in plan whose end section correspond to locations and directions in stores and on train and then grips are fixed relative to ramp and rail-carrying train and then, moving the train, pairs of rail lengths are unloaded or loaded until all pairs of rail lengths are unloaded or loaded. Ends of pair of lengths are secured on fixed stops on ground of store by flexible ties whose direction is changed and are fixed by means of horizontal beam with adjustable stops which is placed across track, and pair of flexible ties is passed through beam and secured on fixed stops. Completing of loading of rail lengths onto train is provided by stock rails arranged in end of stores.
Method of re-laying track skeleton Method of re-laying track skeleton / 2303095
Invention can be used in replacement of long-length track skeleton delivered to place of repair in assembled state during major repairs of tracks. According to proposed method, skeleton to be placed in track is arranged on vehicle in vertical position, end of new track skeleton is turned in to horizontal position and is butt jointed with previously laid track skeleton. Then vehicle is moved from under rail skeleton arranged on vehicle and other end of track skeleton is butt joined with track skeleton which is not to be removed. Old track skeleton is turned from horizontal position into vertical position on track-laying crane and platform cars adjoining the crane and equipped with slewing gear, then new track skeleton is turned from vertical position into horizontal position in track-laying crane and platform cars adjoining the crane and equipped with slewing gear and is lowered by crane onto track base on horizontally arranged end sections pf track skeleton.
Method of putting laid rail lengths of continuous welded rail track into operation and rail slides for implementing the method Method of putting laid rail lengths of continuous welded rail track into operation and rail slides for implementing the method / 2322542
Invention can be used when laying rail lengths continuous welded rail tracks from running platform onto rail base bringing them simultaneously into operating temperature conditions. According to proposed method, continuous longitudinal forces are applied through rail slides to unloaded rail lengths on running platform in process of moving platform from under rail lengths. Rail slides are made in form of disks fitted on axle and engaging with rail. Surface of disks follow corresponding surfaces of rail lengths. Disks are positively pressed to corresponding surfaces of rail lengths and are positively rotated to build expanding and compressing stresses in laid rail length under laying. Invention is aimed at reducing labor input owing to carrying out unloading and attachment of rail lengths on rail base at temperature of rails equal to rail length fastening temperature adopted for constant operating conditions and provision of designed values of expanding or compressing stresses corresponding to adopted temperature of rail length fastening for constant operating conditions using rail slides when rail lengths of continuous welded rail track are laid at temperatures differing from their fastening temperature for constant operating conditions.
Method of replacing railway sections Method of replacing railway sections / 2327001
Method of replacing the welded railway sections involves the following jobs. After laying the end of the welded section on the base when moving devices are stopped, the rails to be replaces are cut out along the cross-section perpendicular to the line and at a distance from the said end defined from the formula depending upon the designed elongation of the railway section and upon the designed railway section elongation factor defined empirically. Then, the rail ends cut out are moved to the position parallel to the line axis.
Device for holding track lengths in their loading and unloading Device for holding track lengths in their loading and unloading / 2338824
Invention relates to railroad machinery, particularly, to the loading-unloading devices incorporates with rail-carrying rolling stock and rail length storages. The proposed device comprises a gantry mounted on a fixed base and incorporating rail grippers, each being linked to the gantry by a cable wound up the drum fitted on the shaft attached to the gantry. The said drum is fitted on the aforesaid shaft by means of a torque-limiting clutch representing, for example, a spring-loaded friction tapered pair. The track length ends are furnished with locks, their mating pockets being arranged on the rolling stock or the storage.
Method and device to unload long rails from railway vehicles Method and device to unload long rails from railway vehicles / 2361801
Proposed device designed to unload long rails from railway vehicle (10), on the go on rail bed, comprises frame (14) with rimmed wheels (22), and couplers to joint the said frame and vehicle together. The said frame is equipped with gantry crane (40) moving on it parallel to rail bed and furnished with boom (52) that has carrying hook to grip rails on the railway vehicle. The said frame comprises at least one guiding box (76) with mechanical drive to deliver rails from the said vehicle, via the guiding box, onto rail bed. The proposed method consists in that rails are fed through the said guiding boxes onto rail bed when the train runs at the same speed, the rails are fed back at. Railway vehicle features the wheels that can be lifted above the railway to allow towing it to railway construction site.
Moving device for attaching long joints by means of zhbr-type fastenings during replacement of inventory rails Moving device for attaching long joints by means of zhbr-type fastenings during replacement of inventory rails / 2385376
Moving device for attaching long joints by means of ZhBR-type fastenings during replacement of inventory rails consists of the cart moving along rails, on the frame of which nut setters are mounted in pairs above each rail. Spindles of each nut setter are connected to each other by means of cross-beam moved in vertical plane from power cylinder and interacting by means of compensating springs to the cross-bars connected to the heads of socket spanners. On the cross-beam there installed on the outer side of each spindle is additional power cylinder, and gripping mechanism with shaped gripping jaws to lift the spring clip of the attachment and pusher for pushing the above clip, which are connected to power cylinder. Pusher is made in the form of double-arm lever on the upper arm of which there is curved groove to arrange a slide which is connected to the stock of the above additional power cylinder in it.
Method of relieving stress in rail frame of jointless track Method of relieving stress in rail frame of jointless track / 2399714
Proposed method comprises removing rail frame intermediate fasteners, lifting to preset height, relieving stresses, lowering the frame and jointing it in place. Said jobs are carried out with the help of track-laying machine. In performing the jobs, the frame one side is kept fastened. Roller anti-twister clamps 3 are used to clamp rail head to lift the rail to preset height. Lifting is carried out with due allowance for difference between rail-laying temperature and optimum temperature. Track-laying machine moves along the frame till its end for it to be fastened behind the crane.

FIELD: railway transport; permanent way.

SUBSTANCE: invention can be used at replacement of long-length track skeleton delivered to place of laying in assembled state. According to proposed method, new track skeleton located on train in vertical plane is shifted into horizontal position. End of old track skeleton is raised and fitted into free cell on train and old skeleton is loaded on train. End of new track skeleton is lowered and butt-joined with track skeleton of previously laid track, and is placed onto base by bringing train from under the skeleton, and then other end of new track skeleton is butt-joined with previously laid track. Loading and unloading of track skeleton is effected in horizontal plane.

EFFECT: improved efficiency owing to reduction of mechanical stress in skeleton members.

4 dwg

 

The invention relates to railway transport and can be used when replacing the long rail and tie lattice delivered to the place of laying fully assembled.

There is a method of relaying a lengthy rail-sleeper grid of the railway track, which consists in the fact that the new rail and tie bars are delivered to the place of laying in an inclined position on the platforms of the first railway track-laying machine and have horizontally, the first and second track laying placed on the existing road near the ends of the old rail-sleeper grid, subject to change, raise the ends of the lattice of the first and second track laying on the ground tracklayer machine join the end of the old lattice with the end of the new rail-sleeper grid, and on the second railway track-laying machine the end of the old rail-sleeper grid is fixed in a horizontal position, move the ends of the old rail-sleeper grid in opposite directions (in the direction of the platforms and, respectively), tearing off the old grille off the ground and putting it between two track-laying units, moved, merged into a continuous rail and tie bars, old and new railings on the second railway track-laying machine, while the old grid will be loaded on the platform, moving to produce until a new rail and tie grille is not entirely located in the hanging position over the months the om styling, and the old rail and tie grille completely will not appear on the second railway track-laying machine, rasstropyvajut the junction of the old and new grids, raskrepljajut the end and put a new rail and tie grille styling, join the ends of the new grid with the adjacent ends of the existing path [Copyright certificate №119788, CL EV 29/02, from 15.02.85. Bull. # 6 "How long relaying rail-sleeper grid railroad" authors And and Youpornco].

The disadvantage of this method is that to move the rail-sleeper grid in the horizontal plane to the rails need to make substantial efforts, the value of which exceeds the amount of elasticity of the steel rail, which will lead to the rupture of rail lashes.

There is a method of relaying rail-sleeper grid railroad tracks, namely, that the tracklayer machine download new long bars so that one cell on platforms remains free after the arrival of the railway track-laying machine to the place of work on both ends of the disconnect on one platform, rasstropyvajut earlier laid the path with the old rail and tie bars, railway track-laying machine with new rail and tie bars served to the beginning of works, the end of the old grille is lifted from the horizontal position with the rotation in the vertical plane, a pair of the press to the track axis, to the level of the platforms of railway track-laying machine and move the tracklayer machine zone replace the old grille, as rolling of railway track-laying machine of the way on the first section of this translates to a rail of the track move, move under the old railway track-laying machine rail and tie bars (it remains stationary relative to the base, occupying free cell platforms, railway track-laying machine stop and produce the mating ends of the new grid on the one hand with the end of the road, and with the end of the grate of an existing path, the operation then repeats [Copyright certificate №1379394, CL EV 29/02, from 07.03.88. Bull. No. 9-Way relaying rail-sleeper grid railroad" authors And and Namzadi].

This technical solution chosen by the authors as a prototype.

The disadvantage of this method is that when translating from horizontal to vertical and from the vertical to the horizontal having a large mechanical stresses in the elements of the lattice, which can lead to the destruction of the rail and tie bars.

The technical result is to increase its efficiency by reducing mechanical stresses in the elements of the lattice.

The technical result in the known method is achieved by loading the removable rail and tie bars on roaming under her mobile with the Tav and unloading stacked rail-sleeper grid with the output from under her, rolling stock are made in the horizontal plane. These actions reduce the magnitude of the resulting mechanical stresses in the elements of the rail and tie bars.

Figure 1 shows the transport position.

Figure 2 shows the removal of the rail and tie bars.

Figure 3 shows the laying of the rail and tie bars.

Figure 4 shows the completion of installation of rail-sleeper grid.

The method presented in the figures of the following positions:

1 - train platform; 2 - new rail and tie grille; 3 - the old rail and tie grille; 4 - valve; 5 - existing path; 6 - speed rail; 7 - combined course (e.g. pneumatic); 8 - previously laid rail and tie grille.

The proposed method is the replacement of rail-sleeper grid is implemented as follows:

- Train platform 1 horizontal load new long bars 2 so that one of the cells on the platforms remains free;

- translate rail and tie bars in a vertical position (figure 1);

- move the rolling stock (crane and platform) with rail and tie bars to the place of work;

upon arrival at the place of work to rail and tie bars are transferred in a horizontal position;

- rasstropyvajut old bars 3 with the previously laid grating 8;

- raise horizontally initial section of the old rail-sleeper grid 3 crane 4;

-move the platform 1 in the zone replace the old grille 3;

the old grille 3 is a free slot on platforms 1 (figure 2);

- when moving the rolling stock is transferred from the rail 6 by a combined 7 stroke (for example: as a combined course may be taken pneumatic stroke) (figure 2);

movement of the old rail-sleeper grid 3 of the platform 1 is carried out by rolling platforms under the old rail and tie bars 3, which remains fixed relative to the basis on which it was placed (figure 2);

after loading all the old rail-sleeper grid 3 rolling stock stop;

- the initial phase of the new rail-sleeper grid 2 is lowered to the base of the crane 4, horizontally (figure 3);

- join a new rail and tie bars 2 with the previously laid by 8 (3);

platform deduce from the new rail-sleeper grid 3, as the movement, rolling stock again transferred with combined turn 7 on the rail move 6;

- the end of the new rail-sleeper grid 2 is lowered by crane 4 and join to existing path 5 (figure 4).

The proposed method of the rail and tie replacement grille reduces the duration provided by "Windows", the effort required for major road repairs, downtime trains during production, repair work, to reduce the magnitude of the mechanical stresses occurred is working in the rail and tie bars in her removal and installation.

The way relaying rail-sleeper grid, which consists in the fact that the new rail and tie bars mounted on a movable structure in the vertical plane, is transferred to the horizontal position, the end of the old rail-sleeper lattice raise and charge in free cell rolling stock, loaded it on the rolling stock, the end of the new rail-sleeper grid down and join with rail and tie bars earlier laid the path, lay new rail and tie bars at the base by inference from under her, rolling stock, and connect the other end of the new rail-sleeper grid operated by, characterized in that the loading and unloading of rail and tie gratings operate in the horizontal plane.

 

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