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Method of reconditioning of road pavement layers

IPC classes for russian patent Method of reconditioning of road pavement layers (RU 2271415):

E01C7/18 - of road-metal and bituminous binders
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FIELD: road building.

SUBSTANCE: invention relates to road building and repairing and it can be used at repeated use of old asphalt-concrete coating. According to proposed method of reconditioning of layers of road pavement coming to loosening of layers by milling, delivering of binder and water into milled material, mixing of components and distributing and compacting the mixture, layer obtained after compacting is heated to depth of 3-5 cm and loosened to said depth after which mixture is distributed and compacted.

EFFECT: reduced cost of repair at increase of load-bearing capacity of reconditioned layer.

2 cl, 2 ex

 

The present invention relates to road repair work and can be used in re-use the old blacktop.

Known methods of hot regeneration of the upper layer of asphalt concrete pavement, lies in its heat at a depth of 3-5 cm, loosening milling, the introduction of preheated crushed material additives, mixing, distribution mixture and seal [1]. Their disadvantage is the possibility of regeneration of only the top layer of the coating at a limited depth.

Known methods of cold regeneration of asphalt pavement layers, which consists in loosening these layers by milling without warming up, the introduction of the crushed material, asphalt granules (AG) - binder and water, mixing the mixture distribution and seal [2]. These methods allow you to turn the cracked package of asphalt layers in a monolithic layer of Foundation.

One of such methods is a method comprising using as the binder of bituminous emulsions [3]. This method is closest to the proposed technical solution and the achieved result.

The disadvantage of ways cold regeneration is the high porosity of the regenerated material layer - asphaltogranulated (AGB),and therefore required the laying of an additional protective layer of dense asphalt concrete or surface treatment device.

The purpose of the proposed invention is areducing material costs while increasing the bearing capacity of the recycled layer.

This goal is achieved by the sequential combination of technological operations, hot and cold methods.

Layers of the road pavement loosened milling, introducing powdered material, if necessary, a binder, water and other additives, mix components, distribute the mixture and condense it, the resulting layer is heated to a depth of 3-5 cm, and optionally compacted.

This goal is achieved because of the layers of the road pavement loosened milling, introducing powdered material, if necessary, a binder, water and other additives, mix components, distribute the mixture and condense it, warm up the resulting layer to a depth of 3-5 cm, loosened it to the same depth, introduce, if necessary, additives, mix components, distribute the mixture and condense it.

When heated, the upper part of the AGB-layer compaction of the mixture increases dramatically, allowing you to get out of it after dopolneniya layer of dense asphalt concrete type that meets the requirements of GOST 9128-97.

If the composition of AGB-mixture requires adjustment, the optimum content of the additives introduced into the heated part of the AGB-mixture, determined according to [4].

The presence AGB-see the sea water eliminates the degradation of bitumen by heating, what is happening when hot asphalt-concrete pavements regeneration.

Example 1. The existing road clothing has a total modulus of elasticity Eabout=200 MPa at the required value of Eabout=225 MPa. The overall modulus of elasticity on the surface of the lower base layer EOBO=86 MPa.

Cracked package of asphalt layers of old pavement has profesionali road cutter to a depth of 17 cm, with the help of stabilizer introduced in AG 1,8% bitumen emulsion, mixed components, distributed the mixture on the roadway and condensed its rollers, having AGB-layer thickness of 20 cm AGB-layer up to a depth of 4 cm with asphaltogranulated kit cars "remixer" and doplatili rollers. The result was regenerated layer consisting in the lower part of 16 cm layer AGB density of 2.14 g/cm2module EAGB=1200 MPa and in the upper part of 4 cm asphalt concrete layer (AB) density of 2.26 g/cm2module EAB=3000 MPa. By calculation according to [5] received the Eabout=225 MPa for the common module of elasticity on the border between AGB-layer and AB-layer Eobj=212 MPa. If limited to only cold regeneration, would have had over 20 cm layer AGB put 3.5 cm layer of dense asphalt concrete to obtain the required modulus of elasticity.

Example 2. The required modulus of elasticity of the existing road odigie about=240 MPa. In this case obtained in the first example, the total value of the modulus of elasticity is restored pavement is not enough.

After completing all operations on a cold regeneration described in the first example, warmed AGB-layer to a depth of 3-5 cm, have loosened it with hot Miller-mixer - remixer, he added, if necessary, hot asphalt mix, brought from PARA, in the amount of 50 kg/m2mixed components, distributed mixture and condensed it. In the received Eabout=246 MPa. If limited to only cold regeneration, would have had over 20 cm layer AGB put 5 cm layer of dense asphalt concrete to obtain the required modulus of elasticity. Savings amounted to 3 cm or 75 kg/m2blacktop.

Sources of information

1. Bakhrakh G.S., gorlina G.S. Problem of regeneration of asphalt pavement//Drive. road. - 1981. - 19. - P.17-20.

2. Bakhrakh G.S. Cold regeneration non-rigid road pavement type. - M., 1999. - 84 S. - (car Kit. road: Obsorn. info./Informatton, issue 6).

3. Swiss Pat. 1661953 in class. E 01 19/10.

4. Manual for the construction of asphalt concrete pavements and bases for roads and airfields (SNiP 3.06.03-85, SNiP 3.06.06-88) / Soundarya. - M., 1991. - 162 C.

5. Design of rigid pavements: ONE 218.046-01/Rosavtodor Mi the trance of the Russian Federation. - M.: Informator, 2001. - 145 S.

Method of regeneration of the layers of the pavement, which consists in their loosening milling, the introduction of the shredded material binder and water, mixing the mixture distribution and the seal, wherein the received after the sealing layer is heated to a depth of 3-5 cm, loosened at the same depth, mix, distribute the mixture and condense it.

 

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