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Method of processing of the waste lead storage batteries

IPC classes for russian patent Method of processing of the waste lead storage batteries (RU 2245393):
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FIELD: electrochemical industry; processing of waste lead storage batteries.

SUBSTANCE: the invention is dealt with the methods of electrochemical productions, in particular with processing waste storage batteries. Then the electrolyzer is filled up with a solution 2М of sulphaminic acid and the unbroken leaden plates with an active mass are dipped into it for a day. Then they fix a cathode made out of a pure lead and the selected lead plates from the waste lead storage batteries are used in the capacity of an anode. Then the system is connected to a direct current source. Further the process of electrowinning of lead is conducted at simultaneous dissolution in it of unbroken leaden plates at the anode current density of 10-20 mA/cm2 with provision of an increase of productivity of the process at the expense of absence of the labor-consuming production operations. The sulphaminic electrolyte used in the process is harmless, whereas other electrolytes are toxic. Antimony does not dissolve in it and passivation of anodes in it is minimum. The method also ensures practically full utilization of lead from the waste lead storage batteries.

EFFECT: the invention ensures an increase of the process productivity, safety and full utilization of lead from the waste lead storage batteries.

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The invention relates to the field of electrochemical productions, in particular to the disposal of lead from lead waste and can be used as one of the ways to get lead for battery manufacturing, quality lining and electrode material in the chemical industry, etc.

There is a method of recycling worn-out lead plates, including the formation of metal grating, shredding sulphate-oxide fraction, loading powder fraction in the cathode space of the cell, carrying out electrolysis, removing the spongy lead, it briquetting and melted. The electrolyte may be either acidic or alkaline [A.S. 74728, CL 21, 26/01].

The disadvantage of this method is the complexity of the process.

The closest way to the same destination on the totality of symptoms is the way the recycling of lead batteries, which carry out the electrochemical dissolution of intact lead plates with an active mass of sulfamic acid [U.S. Pat. GB 1486738, class 25 With 1/18, 21.09.1977,].

The proposed method differs from the above-mentioned analogue of the fact that after electrochemical dissolution spend electrolytic selection of lead.

The task of the invention is to protect the environment and Uchenie processing of secondary lead raw materials.

The technical result is efficiency and environmental friendliness of the process due to the use of less toxic electrolyte, high performance process.

The technical result is achieved by a method for processing lead-acid battery involves the electrochemical dissolution of intact lead plates with active weight sulfamic acid, after electrochemical dissolution spend electrolytic selection of lead while dissolving in it intact lead plates at a density current of 10-20 mA/cm2.

The essence of the method consists in the following.

In a pot pour a 2M solution of sulfamic acid and put it intact lead plate with the active mass on the day. Fix a cathode made of pure lead, and the anode lead plate exhaust the battery, then connect to the system DC. Then hold the electrolytic selection of lead while dissolving in it intact lead plates. Conducting electrolysis by the proposed method allows to recycle worn-out lead-acid batteries to obtain pure lead.

Table 1 shows the dependence of the output current from the electrolyte composition and current density.

Table 1
The composition of the electrolyte The current density, mA/cm2 The current output, %
Sulfamic acid, 2 M 10 96,7
Sulfamic acid, 2 M phenol, 3 g/l; glue 4 g/l 15 97,9
Sulfamic acid, 2 M phenol, 3 g/l; glue 4 g/l 20 97,6

Example 1. In a glass bowl 1 l is filled with 2 M solution of sulfamic acid, and then there are intact lead plate with the active mass on the day. The cathode - plate pure lead. The anode - intact lead plate with the active mass. The current density of 10 mA/cm2. The precipitate has a loose spongy structure. The current output 96,7%.

Example 2. The electrolysis is conducted according to claim 1 with the difference that in the electrolyte was added phenol (3 g/l and glue - 4 g/l Sediment has a dense crystalline structure. The current output is 97.9%.

Example 3. The electrolysis is conducted according to claim 1 with the difference that in the electrolyte was added phenol (3 g/l and glue - 4 g/l at a current density of 20 mA/cm2. The current output is 97.6%.

The proposed method has several advantages:

1. The high efficiency of the process due to the lack of labor-intensive manufacturing operations.

2. Environmental h is state, because the proposed sulfamic electrolyte harmless, while other electrolytes toxic, it is insoluble antimony and passivation of anodes in it is minimal.

3. Non-waste technology, due to the almost complete recycling of lead from used lead acid batteries.

For the inventive method, it is described in the independent clause sets out the claims, confirmed the possibility of its implementation using the steps described in the application of tools and methods.

Method of recycling lead acid batteries, including electrochemical dissolution of intact lead plates with active weight sulfamic acid, characterized in that after electrochemical dissolution spend electrolytic selection of lead while dissolving in it intact lead plates at a density current of 10-20 mA/cm2.

 

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