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Method for obtaining titanium-containing alloy for steel alloying

Method for obtaining titanium-containing alloy for steel alloying
IPC classes for russian patent Method for obtaining titanium-containing alloy for steel alloying (RU 2497970):
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The invention is pertaining to the field of metallurgy, in particular, to treatment of melts of metals and alloys with doping and inoculating additives. The addition alloy contains 14-17 % of magnesium, 0.4-0.6 % of cerium, the rest includes nickel and impurities and it is made in the form of an alloy fragmented particles. The particles sizes make from 0.5 up to 4 mm. In impurities carbon content is concluded within the limits of from 0.001 up to 0.1 %. The invention allows to produce cast irons containing globular graphite, and also expands possibilities of production of ingots from alloys with the improved structure in nonferrous metallurgy.

FIELD: metallurgy.

SUBSTANCE: reaction powder mixture containing 45-88 wt % of titanium-containing component and 12-55 wt % of silicon-containing component is prepared. Powders with particle size of less than 5 mm are used. After that, an exothermic reaction of combustion in inert atmosphere is initiated in the mixture.

EFFECT: invention allows obtaining complex alloys with high content of titanium and low content of impurities, which include high-activity elements in relation to oxygen, at minimum electric power consumption.

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The invention relates to metallurgy, in particular to the production of alloying alloys to steels and cast irons, and specifically relates to a method of obtaining titanium containing alloy to alloy steel.

Currently, titanium is widely used for alloying steels of different grades. The greatest amount of production of such brands accounted for the low-alloy steel, intended for the manufacture of pipes, construction, automobile bodies, fasteners and other positive actions titanium on steel properties are increased toughness, strength, corrosion resistance, heat resistance, wear resistance and cold resistance.

Traditionally for alloying steels titanium alloy is used ferrotitanium with high (~70% Ti) and low (~40% Ti) titanium content. High-grade ferrotitanium usually obtained by a method of melting titanium containing waste in induction furnaces. Ferrotitanium with ~40% titanium generally produce secondary recovery of ilmenite concentrate in a special melting aggregates. As the charge materials used ilmenite concentrate, iron ore, aluminum powder, ferrosilicon and lime. In both cases, ferrotitanium contains a considerable amount of impurities non-ferrous metals and gases (copper, zinc, vanadium, azo is, oxygen, hydrogen, and others). In addition, the positive effect of the use of such an alloy is only possible with careful preliminary deoxidation of the steel melt [Alloying alloys and steel to titanium. I.E. Lyakishev, UL Pliner, S. Lappo. - M.: Metallurgiya, 1985].

A method of obtaining iron-titanium alloys, including portions of the pressing electrode of the charge and remelting the vacuum-arc melting in a cooled mold (U.S. Pat. Of the Russian Federation No. 2117067, publ. 10.08.1998). This method allows you to obtain a dense ingots ferrotitanium low (0.1%) carbon content. However, this method cannot provide a complete and alloys, including strong eskikaya elements such as silicon, aluminum, calcium.

A method of obtaining ferrotitanium, including the alloying of titanium and steel shavings in the slag bath in the water-cooled mold by supplying an electrical current in the slag through prashadhey graphite electrode (U.S. Pat. Of the Russian Federation No. 2346994, publ. 20.02.2009, BI No. 5). This way you can get ferrotitanium, corresponding to GOST 4761-91, with high uniformity of distribution of titanium in the height of the melted ingot. However, this method is very high electricity costs, in addition, it is not possible to obtain complex alloys type iron-titanium-silicon, iron-titanium-is remni-calcium and other

Know of any other way of getting ferrotitanium by remelting of titanium scrap, including the loading of titanium scrap iron or steel pipe, clogging pipes, loading pipes in induction furnace to melt ferrotitanium, covered with the melt of the corresponding non-reactive salts, maintaining the temperature below the melting temperature of ferrotitanium and the finished product from the furnace. (U.S. Pat. U.S. No. 3410679, publ. 26.07.1965). The invention increases the economic efficiency of the process of obtaining ferrotitanium and allows you to adjust the carbon content in a wide range from 0.05 to 8.0% by choosing the composition of titanium scrap and use of solid graphite. However, this method inevitably leads to high levels of undesirable impurities (oxygen, hydrogen, nitrogen, base metals in the alloy in connection with the use as raw material scrap titanium alloys.

Known another way of obtaining ferrotitanium, including the loading of titanium sponge in a container, pouring the molten iron or steel, the supply of inert gas to prevent oxidation and mixing of the melt to reduce the porosity of the finished alloy. This method allows to obtain relatively pure from impurities dense ingot ferrotitanium with titanium content up to 65% of titanium sponge. However, this way is impossible for ucati alloy containing titanium more than 65%, and an alloy composed of aluminum, silicon, calcium, and other highly radioactive elements.

Closest to the claimed invention is a method for ferrosilicochromium ligatures (U.S. Pat. Of the Russian Federation No. 2177049, publ. 20.12.2001), including fusion of the ore-thermal furnace at a temperature 1750-1850°C mixture consisting of silicon-titanium and titanium-magnetite concentrates and carbonaceous reducing agent in a ratio of components 1:(0,05-0,15):(0,25-0,55).

Prototype method allows to simultaneously receive two products: ferrosilicochromium the ligature for alloying of steel and titanium slag, suitable for the production of titanium metal. However, this method does not allow the ligature with high (>35%) titanium content. In addition, using a carbon reductant, silicon-titanium and titanium-magnetite concentrates inevitably leads to increased content of non-metallic impurities in the alloy, in particular of carbon.

Thus, in the present invention the task of creating a new method of obtaining titanium containing alloy to alloy steel, with a minimum expenditure of power would make it possible to obtain complex alloys with high (>35%) titanium content, low content of impurities and optionally including highly active in respect to the of oxygen elements (silicon, aluminum, calcium).

The problem is solved in that in the known method of obtaining such ligatures comprising preparing a base mixture consisting of a titanium containing and silicon-containing components, and its subsequent high-temperature processing, as the source of charge use exothermic mixture of powders of titanium containing and silicon-containing metals and/or alloys, with a particle size of not more than 5.0 mm in the following ratio, wt.%:

titanium containing component 45-88
silicon-containing component 12-55,

and high-temperature treatment is carried out in an inert atmosphere.

Conducting high-temperature processing by initiating in the original mixture exothermic reaction allows, first, to significantly reduce the cost of electricity in the process, and secondly, to achieve a temperature at which the formation of the most stable refractory compounds. In addition, at these temperatures there is a selection present in the original mixture of impurities (oxygen, hydrogen, nitrogen, sulfur, phosphorus). To achieve such a high temperature furnace technology alloy is placed would need to spend a large amount of energy.

To ensure high ekzotermicheskie mixture in the present invention uses a mixture of powders of titanium containing and silicon-containing components. Thermodynamic calculations showed that the heat released during the formation of silicides of titanium, will be enough for making the whole process in a self-sustaining mode in a very wide range of ratios of the components of the original mixture.

It is known that with an increase in the dispersion of the powders increases the reaction surface, resulting in intensified interaction between them. Numerous experiments have shown that the particle size of powders of titanium containing and silicon-containing components should not exceed 5.0 mm, as in this case is greatly diminished contact between the particles and carrying out the reaction in a self-sustaining mode becomes impossible. At the same time, to obtain a more uniform distribution of elements on the volume of product it is preferable to use powders of titanium containing and silicon-containing components with a particle size less than 0,63 mm For a range of initial exothermic reaction mixtures, including the composition of the components in the form of alloys, to improve their reactionary activity there is a need to use powders with a particle size less than 0.25 mm, the alloys with low concentrations of titanium containing component, it is advisable to use a very fine powder dispersion less 0,074 mm

The inventive method allows to obtain the alloy to alloy steel in a wide range of changes in its composition by selecting the concentration of the original ingredients, the best is the following ratio of initial components, wt.%:

titanium containing component 45-88
silicon-containing component 12-55

When the concentration of the titanium containing component below 45%, and silicon - above 55% esotericist charge is reduced, and appear unreacted region with a high content of free silicon, and the use of the finished product is impractical because of the low titanium content. When the concentration of such component is higher than 88%, and silicon - below 12% of the mixture remains free titanium, and the target product has a low density. The best is the concentration of such component 48-72%, and silicon - 28-52%.

In order to increase the purity of the final product, a high-temperature treatment is carried out in an inert atmosphere at a pressure of from 10-7up to 15 MPa. The inert atmosphere may serve as an inert gas or vacuum. In the optimal ways of execution of the invention the process of sin is ESA complex alloys must be conducted in vacuum at a pressure of from 0.0001 to 0.01 MPa. In this case, the maximum purification of the product from the gaseous impurities.

It is known that the effectiveness of alloying alloys depends on the temperature of their melting. To increase the effectiveness of alloying titanium containing alloy in accordance with the claimed invention serves as a source of components to use powders ferrotitanium and/or ferrosilicon. Iron is included in the alloy in the form of silicides of iron, will form a low temperature eutectic (~1200°C), which will increase the solubility of ligatures and increase the efficiency of its use.

In the best embodiments of the proposed technical solutions of the initial mixture further comprises a powder of aluminum in the amount of 1-14%. Aluminum, being highly active with respect to oxygen element, will better protect titanium from oxidation, thereby increasing the absorption of titanium. In addition, the joint deoxidizing of aluminum and silicon promotes the formation of low-melting oxide compositions. The optimum content of aluminum in the amount of 8-12%.

The combustion temperature of the mixture at the end of such alloys in accordance with the proposed invention can achieve 2150°C, but it is most expedient to carry out high-temperature treatments the ku in the temperature range from 1250 to 1950°C. This ensures maximum safety of the process and the finished product has a composite structure with the best combination of physical-chemical properties (density, phase composition, micro - and macrostructure).

Great influence on the characteristics of the process has a relative density of the original charge. The experiments showed that the optimal relative density of the original charge is 40-80%. At a relative density less than 40% deteriorates the contact between the particles, the combustion process proceeds nestacionarnog appear unreacted region. At a relative density of more than 80% dramatically increases the conductivity of the original charge, which contributes to the deterioration of the response due to the large heat loss from the combustion zone. In this case, the combustion becomes unstable, and the resulting product has a non-uniform properties of the volume.

At the example of a titanium containing alloy to alloy steel titanium-silicon-iron will consider in detail the technology of its production. The source materials are titanium containing component, the titanium powder brand CCI-7 on THE 1791-449-05795388-99 containing 98.4% of titanium and silicon-containing component powder ferrosilicon brand VS GOST 1415-93 containing 78,7% silicon and 19.7% of iron. Source powders dispersion 0,315 and 0.100 mm according to the public are mixed in a mass ratio of 70:30 to obtain the initial exothermic reaction mixture with a relative density of 65% (porosity charge 35%). Local heating is initiated exothermic reaction the formation of silicides of titanium in vacuum at a pressure of 0.01 MPa. The maximum temperature developed in the combustion zone, is 1800°C for a duration of 13 minutes. The product after cooling is a dense sintered, which after crushing, you can either directly be used for doping or applied for the manufacture of flux-cored wire for subsequent microalloying of steel. The composition thus obtained titanium containing alloy alloy following, wt%: titanium - 69,3, silicon - 22,3, Fe - 7,4, the rest is inevitable impurities.

In table 1 are given the results of the implementation of the claimed invention with different process conditions, and to compare the results obtained by the method prototype. As can be seen from the table, the duration of the process according to the method prototype is 72-84 minutes, which is 4-6 times longer than in the claimed invention (12-18 minutes). Using the prototype method does not allow to obtain alloys with high (>35%) content of titanium and complex alloys containing high activity towards oxygen components - aluminum, calcium, etc. in Addition, the process in ore-thermal furnaces expensive electricity (~35 kW·h/kg), and the use of Creditinfo is about and titaniferous magnetite concentrate will inevitably lead to high levels of undesirable impurities in the alloy.

Thus, in the present invention solved the problem of creating a highly effective method of obtaining titanium containing alloy to alloy steel, with a minimum expenditure of power allows you to get a comprehensive alloys with high (>35%) titanium content and low content of impurities, which are highly active with respect to oxygen elements (silicon, aluminum, calcium).

1. The method of obtaining such ligatures, including the preparation of the initial charge consisting of titanium containing and silicon-containing components, and its subsequent high-temperature processing, characterized in that as the initial mixture is prepared exothermic mixture of powders of titanium containing and silicon-containing metals and/or alloys, with a particle size of not more than 5.0 mm in the following ratio, wt.%:

titanium containing component 45-88
silicon-containing component 12-55,

and high-temperature treatment is carried out in an inert atmosphere.

2. The method according to claim 1, characterized in that the quality of such component use the titanium powder and/or ferrotitanium.

3 the Method according to claim 1, characterized in that as the silicon-containing component using a powder of silicon, ferrosilicon and/or silicocalcium.

4. The method according to claim 1, characterized in that use exothermic mixture of powders in the following ratio, wt.%:

titanium containing component 48-72
silicon-containing component 28-52

5. The method according to claim 1, characterized in that the starting mixture further comprises a powder of aluminum in the amount of 1-14%.

6. The method according to claim 1, characterized in that the heat treatment of the mixture of powders is carried out in a combustion mode by the local initiation in her exothermic reaction.

7. The method according to claim 1, characterized in that the heat treatment is carried out in an inert gas environment at a pressure of from 0.1 to 15 MPa.

8. The method according to claim 1, characterized in that the heat treatment is carried out in vacuum at a pressure of from 10-7up to 10-1MPa.

9. The method according to claim 1, characterized in that the heat treatment is carried out in the temperature range from 1250 to 1950°C.

10. The method according to claim 1, wherein preparing a mixture of powders with a particle size of not more than 0,63 mm

11. The method according to claim 1, characterized in that ovat mixture of powders with a particle size of not greater than 0.25 mm

12. The method according to claim 1, wherein preparing a mixture of powders with a particle size of not more than 0,074 mm

13. The method according to claim 1, characterized in that the starting mixture has a relative density of from 40 to 80%.

 

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