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Method for manufacture of vegetable juice (versions). RU patent 2497414.

IPC classes for russian patent Method for manufacture of vegetable juice (versions). RU patent 2497414. (RU 2497414):

A23L2/54 - Mixing with gases
A23L2/02 - containing fruit or vegetable juices
A23L1/212 -
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FIELD: food industry.

SUBSTANCE: invention relates to food industry, in particular, to preserves manufacture, namely, to vegetable juices manufacture. One performs preparation, crushing and heating of tomatoes, separation of juice, addition of ascorbic acid, homogenisation, pasteurisation, packing and sealing. Homogenisation and pasteurisation are performed with simultaneous heating of the juice at a temperature of 55-65°C and with impact of acoustic filed of ultrasound oscillation range equal to 70 kHz - 1 kHz with specific power equal to 150 - 500 W/cm3 during 20 - 65 sec. Alternatively, juice is aerated, then - packed into containers and air-tightly closed in aseptic medium.

EFFECT: invention allows to produce vegetable juice with increased biological value and enhanced commercial quality as well as expand consumer properties of vegetable juices, in particular, taste gamut.

7 cl, 3 ex

 

The invention relates to the food industry, more precisely to the cannery production, namely, the production of vegetable juices and carbonated vegetable juices.

A method of producing canned vegetable drink, which provides training, crushing and rear tomatoes and Department of them juice, training, blanching and RUB sweet red pepper, their mixing with sugar and salt, homogenization, filling, sealing and sterilization, which when mixed impose additional sugar beet pectin in the amount of about 1% by mass. (Patent RU 2276564)

A method of producing tomato juice juice of tomatoes do not contain any additives or with additives, which are used as ascorbic acid, salt and spices. This juice mass fraction of pulp is 12-20% depending on the grade and the traditional improving the quality of juice associated with lowering of the content of the pulp juice «extra» contains the least amount of pulp). To improve the nutritional value of a famous tomato juice into it further added biologically active substances.

Also known method of production of tomato juice from heat-treated plasma liquid and pulp orange fruits of tomato, containing not less than 15% of pulp. This juice can be additionally introduced biologically active substances, vitamins, in particular ascorbic acid, as well as spicy-aromatic stuff and salt(Patent RU 2037308).

The disadvantage of these technical solutions is the necessity to heat treatment at temperatures above 100 C during 30-40 min, which significantly affects the marketability of the product and its biological value, as biologically useful vitamins and other substances, originally contained in the product almost completely destroyed.

Known method of preparation of enriched with oxygen liquids, such as drinks, according to which the oxygen-enriched liquid, treatment, filling into containers kept in a pure oxygen atmosphere or in oxygen-gas mixture. Before the liquid in the tank at her in the filler influence the pressure of oxygen or of oxygen-gas mixture. (Patent DE 10104207).

Enriched liquid filling process is kept in a nitrogen atmosphere, having a gauge pressure predominantly in the range of 1-10 bar (Patent RU 2391878).

The disadvantage of these technical solutions is the lack of relations with the main product being enrichment gas with the gas concentration in the primary product with consumer properties of the product, as well as the need for heat treatment at temperatures above 100 C, within 30-40 min, which significantly affects the marketability of the product and its biological value, as biologically useful vitamins and other substances, originally contained in the product almost completely destroyed.

Technical challenge addressed by this group of inventions is a higher biological value of canned vegetable juice and improvement of MERCHANTABILITY, as well as the extension of consumer properties of vegetable juice, in particular, flavouring scale.

To resolve this the technical problem is proposed method for the production of vegetable juice, which tomatoes prepare, shredded, heated, separate the juice add ascorbic acid, homogenized, pasteurized, Packed and sealed according to which homogenization and pasteurization carry out simultaneous by heating at a temperature of 55-65°C and influence of ultrasonic vibrations from 70 kHz to 1 GHz specific capacity from 150 to 500 W/cm 3 within 19-23 sec.

Pasteurization of fresh juice with pulp or without the flesh at a temperature of 55-65°C, combined with the processing of vegetable juice acoustic field ultrasonic range oscillations from 70 kHz to 1 GHz specific capacity from 150 to 500 W/cm 3 within 19-23 sec provides quality sterility of juice and a high degree of homogenization, improves the taste, the biological value and the safety of the product. In addition, significantly reduces the production cycle and energy costs. Example of implementation of the method:

Tomato juice made of fresh fruits tomato. Fruits inspected, cleaned, crushed. The crushed mass is heated up to a temperature of 35 C, separated juice on a cleaning machine with a diameter of 1.2 mm sieve mesh, finishing through a sieve with holes diameter of 0.5 mm In the received tomato juice with pulp added ascorbic acid - in the amount of 0.3-1% of the total mass product, salt - to 0.65 kg per 100 litres of the product, and spicy-aromatic substances to taste, heated up to a temperature of 60 C while acoustic field frequency of 700 kHz and a specific power of 250 W/cm 3 for 20 seconds. Result - storage at standard conditions of storage - 20 degrees Celsius - was 3 months, product quality has not changed, the organoleptic properties are preserved.

Also proposed method for the production of aerated vegetable juice, which tomatoes prepare, shredded, heated, separate the juice add ascorbic acid, homogenized, pasteurized, Packed and sealed, homogenization and pasteurization exercise simultaneous heating at a temperature of 55-65°C and the influence of the acoustic field of the ultrasonic range oscillations from 70 kHz to 1 GHz specific capacity from 150 to 500 W/cm 3 within 20 to 63 seconds, then , after which the aseptic environment is Packed in packagings and hermetically sealed.As a substance containing ascorbic acid, use . To obtain a product with a mild flavor, fine bubbles and possibility of wide application of aeration is carried out until the concentration of the gas - 5-6 g/liter, to obtain a product with a well-balanced taste flash to carry gas concentration - 7-8 g/liter, to obtain a product with a pronounced taste aeration is carried out until the gas concentration of 9-10 g/litre.

Saturation vegetable juices of various gases - such as carbon dioxide, oxygen, ozone can further expand their taste range.

Pasteurization of fresh juice with pulp or without the flesh at a temperature of 55-65°C, combined with the processing of vegetable juice acoustic field of ultrasonic range oscillations from 70 kHz to 1 GHz specific capacity from 150 to 500 W/cm 3 in the period from 19 to 63 sec provides quality sterility natural juice, a high degree of homogenization, improves organoleptic properties, biological value and safety of the product. In addition, significantly reduces the production cycle and energy costs.

Examples of realization of this method

1. Tomato juice made of fresh fruits tomato. Fruits inspected, cleaned, crushed. The crushed mass is heated up to a temperature of 35 C, separated juice on a cleaning machine with a diameter of 1.2 mm sieve mesh, finishing through a sieve with holes diameter of 0.5 mm In the received tomato juice with pulp added ascorbic acid - in the amount of 0.3-1% of product weight, salt - to 0.65 kg per 100 litres of the product, and spicy-aromatic substances to taste, heated up to a temperature of 60 C while acoustic field frequency of 700 kHz and specific power 300 W/cm 3 for 20 seconds. with to the concentration of the gas - 9-10 g/HP Packaged in glass containers with a capacity of 0.5 liters stored at 20 C for 3 months, product quality has not changed, the organoleptic properties are preserved.

2. Tomato juice made of fresh fruits tomato. Fruits inspected, cleaned, crushed. The crushed mass is heated up to a temperature of 35 C, separated juice on a cleaning machine with a diameter of 1.2 mm sieve mesh, finishing through a sieve with holes diameter of 0.5 mm In the received tomato juice with pulp added ascorbic acid - in the amount of 0.3-1% of the total mass product, salt - to 0.65 kg 100 l of the product, and spicy-aromatic substances to taste, heated up to a temperature of 65oC with the simultaneous effects of the acoustic field frequency of 800 kHz and a specific power of 500 W/cm 3 for 25 sec. with to the concentration of gas - 7-8 g/HP Packaged in plastic containers with a capacity of 1 and 2 HP stored at 20 C for 6 months the quality of the product has not changed, the organoleptic properties are preserved.

3. Tomato juice made of fresh fruits tomato. Fruits inspected, cleaned, crushed. The crushed mass is heated up to a temperature of 35 C, separated juice on a cleaning machine with a diameter of 1.2 mm sieve mesh, finishing through a sieve with holes diameter of 0.5 mm In the received tomato juice with pulp added ascorbic acid - in the amount of 0.3-1% of the total mass product, salt - to 0.65 kg 100 l of the product, and spicy-aromatic substances to taste, heated up to a temperature of 60 C while acoustic field frequency of 1000 kHz and a specific power of 150 W/cm 3 within 60 seconds. with to the concentration of gas - 5-6 g/HP Packaged in plastic containers with a capacity of 0.5 liters stored at 20 C during the 9 months of product quality has not changed, the organoleptic properties are preserved.

1. Method of production of vegetable juice, which tomatoes prepare, shredded, heated, separate the juice add ascorbic acid, homogenized, pasteurized, Packed and sealed, wherein the homogenization and pasteurization carry out simultaneous heating at a temperature of 55-65°C and the influence of the acoustic field of the ultrasonic range oscillations from 70 KHz to 1 GHz specific capacity from 150 to 500 W/cm within 19-23 C.

2. Method of production of vegetable juice according to claim 1, characterized in that as a substance containing ascorbic acid, use .

5. Method of production of vegetable juice of claim 3, wherein the aeration is carried out until the concentration of the gas - 5-6 g/HP

6. Method of production of vegetable juice of claim 3, wherein the aeration is carried out until the concentration of the gas - 7-8 g/HP

7. Method of production of vegetable juice according to claim 4, wherein the aeration is carried out until the gas concentration of 9-10 g/HP

 

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