RussianPatents.com
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Method to prepare concrete mix on porous filler. RU patent 2452714. |
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FIELD: construction. SUBSTANCE: in the method to prepare a light concrete mixture on a porous filler, including mixing of portland cement with an additive, a porous filler and tempering water, first a superplasticiser additive in the amount of 0.4-0.5% of portland cement mass is added into 50-60% of the total amount of tempering water and mixed with portland cement during 50-60 s, then the whole porous filler is added, such as highly light porous filler with medium density of not more than 250 kg/m3, and again mixed for 70-80 s, afterwards the remaining part of tempering water is added, and the mixture is finally mixed for 30-40 s. EFFECT: higher uniformity of cement dough distribution along highly light filler surface and its tighter packing in concrete, increased strength of concrete and reduction of its heat conductivity. 1 ex, 1 tbl
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Method to produce heat insulation structural building material / 2448071 Method to produce a heat insulation structural building material includes mixing of siliceous rock and an alkaline component to produce a homogeneous mass, subsequent thermal treatment at its temperature of 500-600°C, grinding of the produced silicate material, besides, after grinding of the silicate material the produced powder is partially hydrolysed by adding water in it in amount of 4-12 wt % from the mass of dry powder in process of mixing until the powder swells, filling into refractory moulds and annealing. Besides, mixing of the produced powder is preferably carried out in an agitator of a mixer type, filling is carried out into a refractory mould, where reinforcement of refractory metal is fixed, and subsequent annealing is carried out at 750-850°C, preferably steel reinforcement shall be used, reinforcement from refractory material coated with liquid glass is used. |
Method to produce heat insulation and insulant material for building products / 2448065 Method to produce heat insulation and insulant material for building products includes mixing of a binder based on amorphous silica with dispersion of 1-10 mm with loose heat insulation filler with dispersion of 0.5-15.0 mm for 3-10 minutes until a homogeneous dry mixture is produced, subsequent tempering of the dry mixture with an aqueous solution of an alkaline component during subsequent mixing for 1-5 minutes and subsequent moulding of products by method of their pressing with force of 5.0-10.2 kg/cm2 with subsequent thermal treatment at 150-850°C. The other version of the method includes mixing of the binder with a loose heat insulation filler, introduction of an alkali-containing component into the mixture, subsequent mixing to produce a homogeneous mass and moulding of products by the method of semidry pressing. |
Construction material (versions) and method of making articles from said material (versions) / 2447044 Invention is primarily meant to make construction articles such as blocks, partitions, walls and other building structures using ground organic filler in form of cellulose-containing wastes from crop husbandry and wood-processing industry. To obtain the initial moulding mixture, the cellulose-containing crop husbandry wastes used are the hard parts of the plants crushed to particles not bigger than 30 mm and dried to moisture content of not more than 10%, the wood processing wastes - industrial wood chips not bigger than 1 mm, the electrolyte used is liquid glass (Na2SiO3) in form of a 1.5-1.75% aqueous solution and the calcium-containing materials used are cement production wastes, calcite and limestone, which are dehydrated and crushed to powdered state. Versions of the construction material and the method of making articles from said material are described. |
Cement grout composition with stable foam and method of preparing said composition / 2447043 Present invention relates to a foamed cement composition for use in different cell cementing operations, as well as a method of producing the foamed cement composition. The foamed cement composition contains a foaming composition which contains cement, a water-based liquid in amount ranging from approximately 20 wt% to 80 wt% of the weight of the cement, a foaming composition containing an ionic gel system in amount ranging from approximately 0.05 wt % to 10 wt % of the weight of the water-based liquid, where the ionic gel system contains a charged polymer and an oppositely charged surfactant, and a gas in amount ranging from approximately 5 vol. % to 85 vol. % of the volume of the foaming composition for preparing the foamed cement composition. The method of preparing the foamed cement composition involves adding cement to the water-based liquid, adding a first additive composition containing a charged polymer, a stabilising agent and water, adding a second additive composition containing an oppositely charged surfactant, where the charged polymer and the oppositely charged surfactant form the ionic gel system, and injecting gas which is sufficient to form the foamed cement composition. The invention is developed in subclaims. |
Method to produce construction items based on silica-containing binder / 2443660 Method includes preparation of silica-containing binder with density of 1.3-2.4 g/cm3, module 15-30, from the mixture containing inorganic bond, a silica-containing component, a hydrofluoric acid salt in amount of 0.5-10.0 wt % of the mixture, and water, during their intensive mixing in a high-speed mixer at their mixing speed of 2600-6000 rpm, frequency of particle oscillations 3600-45000 rpm, heating at 80-90°C or under effect of electric current with intensity of 15-40 W and current force of up to 60 A, with subsequent cooling during mixing with speed from 40 to 100 rpm at 15-25°C within 10-12 hours or air aeration at 10-20°C within 6-11 hours, preparation of moulding material is carried out by mixing 9.0-13.5 wt % of this produced binder and 86.5-91.0 wt % of the silica-containing filler with moisture of not more than 6% and dispersion of 4-50 mcm or 60-150 mcm, or 0.2-25 mm, homogenisation of masses, formation by means of vibration casting or surface vibration compaction, or by means of vibration pressing, or semidry pressing with force from 1.0 to 400 kg/cm2 on a press or on a conveyor with pressing force from 150 to 600 kg/cm2, thermal treatment is carried out at the temperature of 400-950°C, and when hot fillers are used from the ones listed above, thermal treatment is carried out at 85-95°C. The invention is developed in dependent claims. |
Raw mixture and way of production of foamed silicate heat insulation material / 2442760 Invention refers to production of building materials, in particular to production of flameproof heat insulating plate materials. The raw mixture for production of foam silicate heat insulating material including liquid glass, microsilica, additionally contains a filler - basaltic flakes, mica or talc and silicone oil from the range of polyalkylene hydrid siloxane and/or polyalkylene siloxane with the following component ratio, weight %: microsilica 2-15, silicone oil 0,1-10, the mentioned filler 0-5, liquid glass the rest. The way of production of foam silicone material with the use of the above mentioned mixture includes mixing of the components, heating of the mixture at the temperature of 75-100°C until it gets thickened, its graining, drying of the obtained grains up to the moisture level of 30-38 % with subsequent high-temperature processing in the closed mould at 250-450°C within 30-40 min. |
Method of preparing concrete mixture / 2440959 Invention relates to the technology of preparing concrete mixtures and articles therefrom. In the method of preparing a concrete mixture, involving mixing a portion of hardening liquid with cement in a turbulence mixer-activator, and simultaneous electrical heating thereof using current from an industrial network to a given temperature, adding the remaining portion of the hardening liquid into a concrete mixer with filler, followed by adding the obtained heated suspension into the concrete mixer and final stirring of the obtained mixture, an anolyte in volume of (40-70)% of the hardening liquid is first poured into the turbulent mixer-activator, said anolyte having (pH)an in the range of 1.5≤(pH)an≤6 which, in the process of pouring into the turbulent mixer-activator, is passed at a speed of (1-2) m/s through a transverse magnetic field with strength of (500-2000) Oe, after which cement is poured into the turbulent mixer-activator, where during the filling process, the cement particles are charged with a negative electrostatic charge, for which the cement is passed through a gauze electrode across which a high negative voltage is applied, the absolute value of which lies in the range of (10-12) kV, the magnetic anolyte is then mixed with the electrostatically charged cement particles in the turbulent mixer-activator, simultaneously with pouring the hardening liquid into the turbulent mixer-activator, the remaining portion of the hardening liquid is poured into the concrete mixer with filler, said hardening liquid being said anolyte or catholyte, having (pH)cat lying in the range of 9≤(pH)cat≤13.5, where said hardening liquid - anolyte or catholyte when pouring into the concrete mixer with filler is also passed at a speed of (1-2) m/s through a transverse magnetic field whose strength lies in the range of (500-2000) Oe, and after stirring and heating the suspension - cement paste to given temperature, it is also poured into the concrete mixer and the obtained mixture is finally stirred. |
Method to produce binder / 2440319 In the method to produce a binder, including dosing a silica-alumina component of a binder represented by fly ash produced by burning brown Kansko-Achinskiy coal at the TPP-7 in Bratsk, Irkutsk region, and an alkaline component - liquid glass made from large-tonnage wastes of ferrosilicon production at Bratsk ferroalloy plant - microsilica, and containing up to 15-17 wt % of admixtures - flaky graphite and β-carborundum, with silicate module n=1, their mixing, the silica-alumina component of the binder is fly ash with apparent density ρa=820-960 kg/m3, and the alkaline component is liquid glass with densities ρ=1.22 g/cm3 and ρ=1.35 g/cm3, at the following ratio of components, wt %: specified fly ash 62.3-62.7, specified liquid glass with ρ=1.22 g/cm3 21.9-25.2, specified liquid glass with ρ=1.35 g/cm3 12.5-15.6, and liquid glass is fed sequentially: at first ash is tempered with liquid glass with ρ=1.22 g/cm3, and after mixing, the liquid glass is added to the mixture with ρ=1.35 g/cm3. |
Method of producing wood concrete / 2439036 Invention relates to industry of construction materials and can be used when making articles from heat insulation wood concrete. The method involves batching, mixing to a homogeneous state, moulding and hardening the crude mixture, containing the following in wt %: saw dust having said composition 18-22, flue ash obtained from burning KATEK brown coal at Thermal Power Station (TPS) 7, Bratsk, Irkutsk Region 38-42, liquid glass from microsilica ferroalloy plant in Bratsk 38-42, wherein hardening is carried out in a steam chamber at T=80-85°C in a 2+2+2+2 hour mode, and then in a drying cabinet at T=100°C for 48 hours. |
Method to produce heat resistant concrete mix based on lime-slag binder and method to produce items from heat resistant concrete mix / 2437854 Invention may be used for lining industrial heat aggregates, operating at the temperature of up to 1350°C and, in particular, for lining of brick burning cars. The method includes mixing of a chamotte filler with fraction of 5-10 mm and less than 5 mm, a self-decomposing ferrochrome slag and an aqueous solution of caustic soda. Fireproof fibre and portland cement are added into a dry mix prior to tempering with the aqueous solution of caustic soda at the following ratio of components, wt %: Chamotte of fraction 5-10 mm 30-31; Chamotte of fraction less than 5 mm 28-30; Self-decomposing ferrochrome slag 23.5-25.5; Solid caustic soda 3-4; Fireproof fibre 0,5-1; Portland cement 1-1.5; Water 10-11. The method to make items from a fireproof concrete mix includes its hardening and compaction, at the same time hardening of the produced concrete mix is carried out for 24 hours during thermal treatment according to the following mode: raising temperature up to 60-65°C for 1.5-2 hr, soaking at 60-70°C for 4 hr, raising temperature up to 90-95°C for 1.5-2 hr, soaking at 90-95°C for 4 hr, raising temperature up to 110-120°C for 2 hr, soaking at 110-120°C for 7-8 hr, reducing temperature down to 50-70°C for 3 hr. |
Raw mix to make concrete / 2451001 Raw mix for making concrete contains the following components, wt %: cement 20-24; fly ash 16-20; marshallite 54.8-63.4; superplasticiser S-3 0.6-1.2; at water-cement ratio of 0.45-0.6. |
Concrete mixture / 2449971 Invention relates to a concrete mixture and can be used in the industry of construction materials, particularly in production of concrete wall blocks for low-height construction. The concrete mixture contains the following, wt %: portland cement 23.0-25.0; 10- 20 mm fraction expanded clay 4.5-5.5; haydite sand 20.0-23.0; saponified rosin 0.001-0.0012; ground chamotte 13.0-18.0; and water being the balance. |
Ceramsite concrete on modified ceramsite gravel / 2448930 Invention relates to production of construction materials and specifically to production of ceramsite concrete mixtures and concrete based on said mixtures. The ceramsite concrete on modified ceramsite gravel contains cement and water. The ceramsite modifier is 1-3% aqueous hydrofluoric acid solution in amount of 10-12% of the weight of ceramsite, which is used to treat the surface of ceramsite gravel for 5-15 minutes before preparation of the concrete mixture. The ceramsite gravel used is activated by powdering dolomite flour, which makes up 2-3% of the weight of ceramsite during calcination at temperature 1000-1100°C. |
Concrete mixture / 2446131 Invention relates to the industry of construction materials and specifically to making concrete wall blocks for low-height construction. The concrete mixture contains the following in wt %: portland cement 22.0-24.0, expanded clay 7.2-14.8, keramsite sand 20.0-22.0 quartz sand 20.0-22.0, sulphite-yeast wash 0.8-1.2, water 22.0-24.0. |
Mixture for making porous aggregate / 2445282 Invention relates to making porous aggregate for concrete. The mixture for making porous aggregate contains montmorillonite clay, coal, dolomite and nepheline, with the following ratio of components, wt %: montmorillonite clay - 84.0-88.0; coal - 5.0-6.0; dolomite - 1.0-2.0; nepheline - 5.0-9.0. |
Concrete mixture / 2444499 Invention relates to the industry of construction materials, particularly composition of a concrete mixture for making wall blocks which can be used in erecting warehouses and garages. The concrete mixture contains the following in wt %: portland cement 23.0-27.0; ash-slag filler 48.5-49.8; gas-expanded plastic crumbs with particle size of up to 10 mm 1.0-1.4; nitrile rubber crumbs with particle size of up to 3 mm 7.0-11.0; superplasticiser S-3 0.5-0.8; water 14.0-16.0. |
Way of production of lightweight ceramic heat insulating and heat insulating and constructional material / 2442762 Invention refers to building materials industry, and more precisely to ways of production of a porous ceramic heat insulating material. The technical result of the invention is reduction of fuel and energy resources and the prime cost of the goods. The way of production of a lightweight ceramic heat insulating and heat insulating and constructional material includes mixing of a silica-containing component and an alkaline component, homogenizing of the raw mixture, preliminary burning of the grained raw mixture, grinding of the burned grains and burning of the pulverized powder in metal moulds; in order to eliminate strong inclusions the silica-containing component is processed on the stone-separating rolls in advance. Diatomite or tripoli and/or gaize are used as a silica-containing component. They contain active silica. And the mixture of caustic soda and calcined soda with the ratio 0,5-0,8/1 is used as an alkaline component. Mixing of the silica-containing component and the alkaline component is performed with the weight percentage content of caustic soda 6-12 % and of calcined soda 8-15 % in the dry raw mixture. Homogenizing of the raw mixture is performed by processing in the screw press with the filtering mesh with the size of 5-25 mm. Preliminary burning of the grained raw mixture is performed at the temperature of 500-600°C in the rotary furnace, and burning of the pulverized powder in metal forms is performed in the furnace by heating it up to the temperature of 680-800°C with the speed of 60-80°C/hour, with further isothermal exposure at the maximum temperature within 1-3 hours, cooling from the maximum temperature to 600°C with the speed of 30-50°C/hour and from 600 to 50°C with the speed of 50-60°C/hour. |
Raw mix for aerated concrete production / 2432346 Raw mix contains, wt %: caustic soda 2.3-2.8, ground haydite 7.28-7.3, hemihydrate of calcium sulfate 2.07-2.1, sodium liquid glass 3.9-3.92, aluminium powder 0.05-0.14, haydite gravel 35.48-35.5, water 18.4-18.43, ground glass - balance. |
Polystyrene concrete mix for comfortable living quarters / 2430068 Polystyrene mixture contains a composite mineral binder, a polystyrene filler, an air-entraining additive, a plasticising additive, a passivator additive and water. The mineral binder is a harmoniuosly balanced low-clinker mix of cement clinker, gypsum and activated anthropogenic wastes of alumosilicate composition in the form of blast-furnace and/or electric thermal phosphoric granulated slag, and/or bauxite slag, and/or converter granulated slag, and/or TPP carry-over ashes and soda-sulfate mix with specific surface of 350-475 m2/kg at the following ratio of components in polystyrene concrete mixture, wt %: mineral binder 67.0-75.0, polystyrene filler 1.5-8.0, air-entraining additive 0.08-0.24, plasticising additive 0.35-0.75, passivator additive 1.2·10-5-3.8·10-4, water - balance. |
Charge for porous filler production / 2430045 Charge for porous filler production contains the following components, wt %: montmorillonite clay 80.0 - 84.0, ground coal 5.0-6.0, dried slag of crystal cutting 10.0-15.0. |
Raw mix to make products / 2452709 Raw mix contains, wt %: cast iron chips 48.0-55.0, graphite 2.0-5.0, gypsum 20.0-25.0, water 20.0-25.0. |
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