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Archimedean screw for use in conveyors, compactors and similar devices

Archimedean screw for use in conveyors, compactors and similar devices
IPC classes for russian patent Archimedean screw for use in conveyors, compactors and similar devices (RU 2436721):
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FIELD: technological processes.

SUBSTANCE: Archimedean screw (1) is designed for use in a compactor for compaction of mixtures that contain liquid. The screw rotates inside an enclosure structure in the form of a sieve and comprises a shaft (2), with which a spiral (3) and several sections (4a, 4b, 4c, 4d…4n) are connected. One of sections (4b), arranged along with the material flow directly upstream the last section (4a), is made fully of the metal, and the other section (4d) is made of plastic. One of the first sections (4d), arranged in the beginning of the screw, has a spiral section made of softer plastic compared to the plastic, from which spiral sections are made of other plastic sections, or having flexible bristle (6), arranged on its surface, which is most distant from the centre. During screw rotation the soft spiral or bristle enter in contact with the inner wall of the enclosing structure.

EFFECT: reduced wear of the sieve with simultaneous provision of proper liquid wringing.

11 cl, 8 dwg

 

The technical field

The invention relates to arhimedova screw used in conveyors, seals and similar devices, i.e. devices that work with materials or mixtures of materials that move or are separated by a screw conveyor, and devices operating with mixtures containing liquid, which should be separated from the solid particles, for example with wet garbage, etc.

Especially successfully invention can be used in any device in which the screw rotates within a covering design in the form of SITA and pushes the material that does not pass through the sieve, to the outlet located on the end of the screw conveyor.

Background of invention

The aim of the present invention is to improve the construction of screws to minimize the disadvantages with the use of screws, such as the formation of plaque on the screw and cover design, clogging of the holes (if any) covering the design, clogging which may occur at the output of the screw, and the problems associated with wear and replacement of various parts of the screw and cover design.

The advantage of the invention is to improve the distribution of the product emerging from the terminal end of the screw.

Another advantage is estvo the invention consists in the optimization of energy required for operation of the screw, and, respectively, in the optimal use of the drive power required for the operation of the screw.

These and other objectives are achieved with the invention described in the attached formula.

Disclosure of inventions

Other characteristics and advantages of the invention will be better understood from the detailed description, the preferred but not the only possible variants of its implementation are presented in the drawings as an example, not limiting the scope of the invention. In the drawings:

1 schematically depicts a side view of the screw according to the invention, in which some parts removed to better see the other,

Figure 2 depicts the Central shaft of the screw according to the invention and

Figure 3-8 schematically depict various possible embodiments of the tip of the screw according to the invention.

The screw 1, made according to the invention, is typically used in conveyors, seals, drainage machines, mixers, and similar devices and is installed inside the cover design (for example, screens or cover of the casing, which are known and therefore not shown). The screw 1 is known, i.e. rotates inside covering construction and advances along the axis of screw products, transported by the screw or spiral 3 is INTA, wound around its Central axis 2.

The screw contains slightly different from each other in sections 4, which can be worn on the Central shaft 2, which forms the axis of the screw and connected with a group of motors (not shown)causing it to rotate. Sections, each of which may be different from other sections of the constructive and functional characteristics, rotate as a unit with the Central shaft 2, which is preferably slotted.

At least some sections contain a Central metal sleeve 5, preferably slotted, which is mounted on the Central shaft and rotates with it. The Central sleeve in these sections are sealed in plastic, which made the outer part of the section.

Although many sections of the outer part has a helical spiral 3, near the end of the screw has a special section 4A, the outer part of which forms a ledge and which is attached to the terminal end of the screw by either screwing or screwed on with screws, or by means of radial pins or other known means, preferably detachable. This special section is typically used when the screw pushes the material to the outlet, which is often provided with a counter element (not shown), additional sealing material is pushed by the screw. This con is traccia typical, for example, for devices intended for separation of a liquid phase from a mixture of "liquid - solid", in which the liquid phase leaves covering design, equipped with a sieve, and the solid phase is moved by the spiral screw on the outlet.

The tip, which is the latest from the shaft section is preferably mounted on the shaft without the possibility of axial movement with respect to it and performs the function of holding the sections of the screw from their descent from the shaft in the axial direction.

Depending on the function performed, the tip 4A may have a different shape, as shown in Fig 3-8. According to figure 3 and 6, at least part of the tip is made of expanding that allows you to direct the material to the inner wall covering designs. This creates even more effective "compression" of the mixture coming out of the device. When you have tapering terminal portion, as shown in the drawings, prevents the problems associated with plugging material.

Depending on the type of the outlet and the opposing element, the tip may have a different form for delivery of the mixture in the desired area of the outlet.

For example, as shown in figure 5 and 7, at least part of the tip may be cylindrical, which allows the output to give the material a tubular shape. As p is shown in Fig.7, the tip can be extended to the end if you want to create an additional obstacle axial movement of the material or to further compress the material, pressing it against the inner wall covering designs.

As shown in figure 4, and 8, the tip may have a conical end part, for example, to prevent the escape of material only in the Central part of the outlet. As seen on Fig, tapered portion of the tip may be provided with a peripheral spiral 44, designed for interruption of the flow of material coming from the screw.

Tips can be made of metal, plastic, or metal coated plastic.

In any case, lugs, regardless of their shape and material from which they are made, not designed to push the material in the axial direction (this is the spiral of the screw), and function only as orientation or direction of flow of the material or to the inner wall covering designs, or to particular areas of the outlet of the screw.

For more effective operation of the device rationalize the construction of various sections that form the spiral of the screw may differ from each other.

In particular, at least one section 4n (on drawings 4d), located at the beginning of the screw, can the be provided with a projecting flexible bristles 6, located on the crest of a spiral, or helix may have segments that are made of softer plastic than the plastic from which the other segments of the spiral, and thus may have a larger diameter than the inner diameter of the covering structure, which rotates the screw. As a result, when the rotation of the screw bristles or soft spiral come into contact with the inner wall covering design and clean it, which increases the efficiency of the screw.

At least one section located in the beginning of the screw, may be provided with protrusions (not shown) on the screw head, which as it rotates come into contact with the inner wall of the covering structure. It also improves the screw, since the protrusions produce shaking covering design, which facilitates its purification.

All these "special" section located near the beginning of the screw, where the processed material is more humid and when the movement does not feel much resistance.

In the area near the end part of the Archimedes screw preferably, section 4b, in the features section, which is located directly before tip, was made entirely of metal, for the reason that in this zone the material is more dense and therefore creates a load on the spiral of the screw, which can be deformed, if the and is made of plastic.

The design of the screw ensures efficient allocation and direction coming out of the screw material and, accordingly, facilitates the final unloading of the material.

In addition, special screw design allows for easy and quick Assembly, disassembly and maintenance, even if you want to replace worn or damaged sections of the screw. This is advantageous also in respect of the warehousing of spare parts, the range of which may be limited to only the parts most subject to wear.

Next, sections of the screw are different constructive characteristics, so that the screw effectively worked in different zones of the device in accordance with the consistency and appearance of the processed material. The presence in different parts of the screws differ from other sections that can be assembled into a single site that allows you to use fewer material of the best quality for the various zones of the screw.

1. Archimedes screw (1) for use in the sealant for sealing mixtures containing liquid, rotating inside a covering design in the form of a sieve and containing a shaft (2), which are connected to the coil (3) and several sections (4A, 4b, 4c, 4d...4n), which is coaxially mounted on the Central axis, which shaft (2) of the Archimedes screw rotatably her to the party as a whole and each of which has structural and functional characteristics, different from the characteristics of other sections, and at least one of the sections (4b), located along the material directly before the last section (4A) of the Archimedes screw, made entirely of metal and at least another section (4d) is made of plastic, characterized in that at least one of the first sections (4d), located at the beginning of the screw has a plot spirals made of softer plastic than the plastic from which the completed sections of the spiral other plastic sections, or having flexible bristles (6), located on its surface most remote from the centre, however this plot is made so that upon rotation of the screw soft spiral or bristles come into contact with the inner wall of the covering structure.

2. Archimedes screw according to claim 1, wherein said sections of the spiral has a larger diameter than the diameter of the inner wall covering designs, which rotates Archimedes screw.

3. Archimedes screw according to claim 1, in which at least some sections (4, 4d,..., 4n) contain a Central metal sleeve (5), connected with a Central shaft and sealed in plastic, which made the plot spirals (3), located in this section.

4. Archimedes screw according to claim 1 or 2, in which the last section (4A)located in its terminal part, has the form is the PLU g connector and directs the material, floating spiral Archimedean screw, in the direction defined by the shape of the tip.

5. Archimedes screw according to claim 4, in which at least part of the tip is done expanding.

6. Archimedes screw according to claim 4, in which at least part of the tip of the taper cone.

7. Archimedes screw according to claim 6, in which the tip contains a spiral (44)located around the tapering cone part.

8. Archimedes screw according to claim 4, in which at least part of the tip is cylindrical.

9. Archimedes screw of claim 8, in which the tip end of the cylindrical part has an extending end portion.

10. Archimedes screw according to any one of claims 1 to 3, in which at least one of the first sections (4n), located at the beginning of the screw, has projections are made on the most remote from the center of the surface area of the spiral and coming into contact with the inner wall of the covering structure.

11. Packing method of mixtures containing liquid, comprising feeding the mixture in a covering structure made of a sieve and promotion of the mixture along the covering designs using the Archimedes screw according to any one of claims 1 to 10.

 

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