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Gas generating composition

IPC classes for russian patent Gas generating composition (RU 2425821):
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FIELD: chemistry.

SUBSTANCE: gas generating composition contains the following, wt %: ammonium nitrate 50.0-70.0, poly-N-methyl-5-vinyltetrazole 4.8-8.0, zinc oxide 1.0-2.0, nitraminopropionitrile 16.7-27.3, 2,4-dinitro-2,4-diazapentane 7.2-11.6, diphenylamine 0.3-1.0.

EFFECT: gas generating composition has high specific gas output, high level of mechanical characteristics and is more environmentally friendly.

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The present invention relates to applied chemistry, namely the low-temperature solid gas-generating composition on tecnove ammonium nitrate designed for generators used in fire fighting facilities to displace and release of fire extinguishing powders, in charge of the rescue boats, rafts, and special shells emergency ascent from the depths of various objects in the emergency gas jacks, tools, emergency overlap and setting up special screens in the shafts in emergency situations, and other fields.

The main characteristics of gas-generating compositions, determining the efficiency of generators and, in many cases, the whole system are specific getpointatlength (Ybeats) and the temperature (Tg). The higher Thebeatsand below Tgthe more effective the composition. An important role is also played by the Flammability and toxicity of generated gases and condensed products of combustion, toxicity, fire and explosion hazards of the components and the composition. The possibility of application of the composition also depends on a number of other properties, hygroscopicity, stability, temperature resistance, the width of the temperature range storage and operating, mechanical properties, processability, Flammability and steadily the tee burning.

Currently known a number of gazogeneratorami compositions based on ammonium nitrate: patent No. 5591936 (USA), No. 57103775 (Japan), No. 4435524 (Germany), No. 4111728 (USA), patent No. 4632714 (USA). Having high specific getpointatlength (Ybeatsat the level of 900-1100 l/kg) and relatively low temperature of the combustion products (800-2000°C), the composition of this group, however, have significant drawbacks associated with the properties of ammonium nitrate:

high hygroscopicity, volatility properties, a narrow temperature range storage and operating, bad flammable and unstable combustion, especially in the region of low pressures and low temperatures.

Closest to the proposed invention is pathogeneity composition according to the patent of Russian Federation №2250207 (BIPM No. 11, 2005, s)adopted for the prototype, which contains ammonium nitrate, derived tetrazole and zinc oxide.

The test samples of this composition in the gas generator, it was found that when burned it gives on the nozzle exit gas temperature is not above 2288 K. the response Time samples with a height of 40 mm is in the range from 0.8 to 3.0 C. Specific getpointatlength ranged from 492 to 622 l/kg Generated by burning the gas consists of the following gases, % (volumetric): O2- 7,8; H2O - 19,9; N2with 52.0, NaOH - 4,7; CO2- 9,0; CH4to 0.8. Mechanical strength (when sati the samples of the composition is at a level of 40 to 80 kgf/cm 2.

However, the composition of the prototype has some significant drawbacks:

in the process of technological processing when forming under the action of temperature, composition emits toxic ammonia concentration exceeding the limits concentratie for the air of working zone. The degree of impact on the human body in accordance with GOST 12.1.005-88, the connection is referred to as high-risk substances (2nd hazard class). The use of ventilation in the room with the emission of gases into the atmosphere disturbs the environment and can lead to the poisoning of people in the vicinity of production facilities;

- the combustion of the composition produces a large quantity of toxic nitric oxide. In addition, the combustion oxovalerate metal-containing substances in the generated gas contains a large amount of condensed impurities highly toxic halogen compounds and compounds of alkali and/or alkaline earth metals (Harmful substances in industry. V.3. Non-organic and Organoelement compounds. Ed. Navratalova. - Chemistry. - Leningrad branch. - 1977). This creates the danger of poisoning people nearby or in the room where he worked for the gas generator charge of this part;

the recipe has a low level of structural features : the tick. This circumstance may lead to the violation of the integrity of charge from this recipe in the hard process, transport or operational impacts that may cause malfunction of the gas generator or even his break. In addition, the low strength of the composition is substantially narrows the range of devices in which the level of other indicators it could be used.

The task of the invention is the creation of the formulation of the gas-generating composition on the basis of ammonium nitrate to provide a higher level of mechanical characteristics and does not release its production process toxic nitrogen compounds without compromising the set of basic characteristics.

The problem is solved by the proposed formulation of the gas-generating composition, which contains ammonium nitrate, poly-N-methyl-5-vinyltetrazole (MPWT-A), 2,4-dinitro-2,4 diazapentane (DNP), nitramino-propionitrile (NAPS), diphenylamine, zinc oxide in the following ratio, wt.%:

Ammonium nitrate 50,0-70,0
NWT- 4,8-8,0
NAPS 16,7 is 27.3
a 7.2 to 11.6
Diphenylamine 0.3 to 1.0
Zinc oxide 1,0-2,0

The feature of the proposed formulation is that it additionally contains DNP, NAPS, and as derived tetrazole used MPWT-A.

The ammonium nitrate in the inventive formulation is an oxidizer, which provides in combination with fuel self-sustaining combustion of the composition, and simultaneously the gas-forming component, giving a certain amount of gas.

Limits on the content of the ammonium nitrate in the composition are determined by the following factors. Decrease its content of less than 50%, with increased content of NAPS, DNP and MPWT-AND leads to unstable combustion, especially in the region of low pressures and low temperatures. The increase in the content of ammonium nitrate over 70%, with a reduced content of NAPS, DNP and MPWT, leads to an increase in the temperature of the generated gas is more than the permissible limit (table). This limit is determined by the sintering temperature fire extinguishing powders.

NAPS, DNP and MPUT are in the composition of the fuel-binder. That is, on the one hand, as a binder, these substances provide the technological and mechanical properties of the composition. On the other hand, as the fuel they are about who has in combination with the oxidizer self-sustaining combustion of the composition, in addition, give this process a certain amount of nitrogen.

The main purpose of NAPS - the absorption of heat during combustion of the composition to reduce the temperature of the generated gas. An additional feature of this component is to reduce the melting temperature DNP and increase its plasticizing ability to provide the necessary technological properties of the mass composition in the manufacture of its products. When reducing the content of NAPS in the composition of less than 16.7% of the temperature of the generated gas increases significantly with an increase in the content of ammonium nitrate above the claimed limit of the temperature of the gas increases more than the sintering temperature fire extinguishing powders (table). The increase in the content of NAPS in the composition of more than 27.7% leads to deterioration of Flammability and combustion stability of the composition. This is particularly evident while increasing the content of DNP, MPWT-AND in the composition and decrease in the content of ammonium nitrate (table).

DNP in the composition of several functions. One of the positive qualities is relatively high content of nitrogen and other gases. In this regard, its main purpose lies in the fact that he is an active gas-forming component, and substantially improve the structure generated during combustion of the gas composition due to led the al content non-toxic nonflammable gas of nitrogen. The other function is that it, as well as NAPS, solar heaters is the combustion of the composition and reduces the temperature of the generated gas. It should be noted that it is significantly less effective than the NAPS solar heaters. The third and main function of DNP is that it is a plasticizer MPWT-AND in the process of mixing the mass and molding products. Its plasticizing capacity is increased in the presence of NAPS and is provided by lowering the melting temperature. The limits for the percentage of diphenylamine in the composition is primarily determined by the limits on the contents of other components. By reducing the content of diphenylamine less than 0.3% significantly reduces the chemical resistance of the composition and increases the gassing during storage charges. The increase in the content of diphenylamine more than 1%, particularly by reducing the content of ammonium nitrate and the increase in the content of NAPS, DNP, MPWT-AND that leads to the cessation of combustion of the composition.

Zinc oxide is a hardener MPWT and participates in the formation of the mechanical properties of the composition. The reduction in the content of zinc oxide in the composition is less than the proposed limit of 1% leads to a significant reduction in the strength of the composition (the table). The increase in the content of his more than 2% impractical wid is also that strength is not increasing (that is, there is a saturation of the composition of the curing agent and the excess zinc oxide is not involved in the curing reactions NWT (table)).

All components of the proposed gas-generating composition are acceptable technological and operational characteristics, low toxicity, hazardous, have a domestic industrial base and relatively cheap.

Technology of preparation of the composition and manufacture of her charges is simple, uses widely used in engineering methods and equipment and includes the following basic operations: preparation of components (including drying of ammonium nitrate, DNP, NAPS, grinding and separation by sieves into the required fractions); mixing the mixture of powdered DNP and NAPS, followed by melting at a temperature of T=308 K components in a desired ratio; the plasticization of the mixture melt DNP and NAPS dry powder MPWT-AND in a desired ratio; a mixture of plasticized MPWT-AND with the required number of diphenylamine, zinc oxide and ammonium nitrate; forming a charge from sample prepared mixture components in tooling or body; curing charges when the temperature: T=333-353 K - 2 to 6 hours is the Optimum time and temperature the temperature depends on the mass of the charge and podbiraut is empirically for each type of charge.

The table shows the studied characteristics of the proposed structure with different percentage contents of components, including, and with contents that are outside the claimed range.

Table
Component Mass fraction of a component in a composition, % mass
Beyond The claimed range Beyond Prototype to patent No. 2250207
1 2 3 4 5
Ammonium nitrate 71,1 70,0 60,0 50,1 49,0 10,2-63,3
NWT- the 4.7 4,8 7,6 8,0 8,2 10,7-34
NAPS 16,2 16,7 21,3 27,3 27,7 -
DNP 6,9 7,2 9,1 the 11.6 11,8 -
Zinc oxide 0,9 1,0 1,5 2,0 2,1 0-4
Diphenylamine 0,2 0,3 0,5 1,0 1,2 -
Description Characteristic values
1. The burning time of the sample with a height of 40 mm 0,7 0,8 2,0 3,0 3,2 0,8-3,0
2. The temperature of the gas, To 2284 2262 2009 1795 1759 1599-2288
3. Specific getpointatlength, l/kg 1123 1128 1192 1222 1222 492-622
4. The composition of the generated gas mol/kg
-N2 5,906 6,419 12,174 15,191 15,309 0,002
-H2O 18,410 17,862 11,868 7,573 7,143 4,866
-N2 12,686 12,666 12,753 12,688 12,669 12,600
KON - 0,559
Nitrogen oxides - - - - - 0,128
-CO2 5,359 5,428 6,179 6,349 to 6.306 2,211
-CH4 - - 0,015 0,507 0,654 -
Condensed products 0,048 0,068 0,180 0,245 0,257 3,014
- Halogen compounds - - - - - 0,842
5. Strength (compression), kgf/cm2
100 150 200 240 240 40-80

All formulations of the claimed composition, as well as formulation of the prototype, not capable of detonation (i.e. hazardous), have very low sensitivity to mechanical impact and electrocore, have high thermal stability (temperature of the beginning of their decomposition over 533 K) and hygroscopic.

Comparison of the data given in the table for formulations 2, 3, 4, indicators of the composition of the prototype shows the following:

- the response time samples with a height of 40 mm from the claimed composition and the prototype are on the same level;

- specific getpointatlength of the proposed structure at 100-200% higher than the prototype;

- in generated by the claimed composition of the gas content of toxic carbon monoxide (CO) significantly (1.6-4.0 times) below, and the content of non-toxic inert nitrogen, on the contrary, significantly (3-fold) higher in comparison with the prototype. The difference in the concentrations of other gases is not essential. While in the inventive composition in the generated gas eliminates the possibility of toxic halogen compounds due to the lack of halogenated is asih substances in the inventive composition;

- the strength of the proposed structure significantly (1.9-3.5 times higher compared to the prototype;

- the concentration of toxic gases in the air of working zone in the manufacture of charges from the claimed composition is equal to zero compared to the prototype.

Thus, the formulation of the composition with the specified content limits of the components is optimal and the task of the invention the proposed formulation of the gas-generating composition is fully resolved.

Comparative analysis of the inventive gas-generating fuel with the prototype shows that it is instead oxide and/or peroxide zinc nitrate and mixtures of alkali or alkaline earth metal or ammonium and exoglucanases compounds of alkali or alkaline earth metal contains ammonium nitrate granular brand JUG and differs from it in that it as a fuel binder instead of a Novolac phenol-formaldehyde resin comprises nitrogen-containing polymer base MPWT, plasticized fusible mixture of NAPS and DNP, hardening agents ZnO, stabilizer chemical resistance DFA and other content component.

Analysis of patent and information literature shows that in the technique known application NWT, plasticized DNP, as a fuel binder in a number of formulations of mixed compositions is also commonly used zinc oxide and DFA. Diphenylamine is used as a stabilizer chemical resistance in a number of formulations ballistic and mixed fuels, and zinc oxide is a known curing agent for many synthetic rubbers (for example: A.F. Nikolaev. Synthetic polymers and plastics based on them. - M. - L.-doctor of Chemistry. - 1966). In addition, it is known the use of NAPS as individual substances as a source of raw materials for the production of other chemical compounds. Comparison of the proposed structure with the known analogues and the prototype shows that in engineering there are no objects with the proposed combination of components. But such a combination allows to solve the problem, namely to create the gas-generating composition on the basis of ammonium nitrate, MPWT, DNP, NAPS, ZnO, DFA, giving when burning is a much better composition of the generated gas and eliminating the possibility of occurrence of these highly toxic phosphorus-containing gaseous compounds that do not emit in the process of toxic gases: phenol and formaldehyde and having a substantially higher level of mechanical properties while maintaining all other properties.

The use of the composition in the gas generators in the above-described applications can improve the environment and reduce the risk of poisoning the people released toxic gases into the process in the manufacture of the charges and the operation of the generator in the above-described applications, as well as to improve the reliability of devices based gas-generating compositions and to expand their range by increasing the mechanical properties.

Proposed in the application for the invention components are manufactured by the industry and have a reasonable technological and operational properties. The manufacturer of the proposed structure and charge from it can be carried out by known simple technology and experienced passed testing. The charges of the various formulations of the proposed structure were the primary fire tests in model generators.

The gas-generating composition comprising ammonium nitrate, derived tetrazole, zinc oxide, characterized in that it further comprises nitrobenzophenone, 2,4-dinitro-2,4-diazapentane, diphenylamine, and as derived tetrazole contains poly-N-methyl-5-vinyltetrazole in the following ratio, wt.%:

ammonium nitrate 50,0-70,0
poly-N-methyl-5-vinyltetrazole 4,8-8,0
zinc oxide 1,0-2,0
nitrobenzophenone 16,7 is 27.3
2,4-dinitro-2,4 diazapentane diphenylamine 0.3 to 1.0

 

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