Cooking and drying apparatus for the production of cereal concentrates |
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IPC classes for russian patent Cooking and drying apparatus for the production of cereal concentrates (RU 2169490):
    
Food briquetted concentrate grain-based / 2166862
The invention relates to the field of extrusion cooking with heating of foods based on flour, grain and canning them to prevent from damage in the form of pellets, Packed under vacuum in heat sealable film
 Method of cooking food briquetted concentrate / 2166861
The invention relates to the processing of cereals and pulses by extrusion with heating for canning and prevent them from spoiling, to methods of preparation of food compositions in the form of pellets, Packed in special conditions of air, under vacuum, heat sealable film material
 Medical-preventive composition / 2161894
The invention relates to treatment-and-prophylactic food compositions intended for the correction of dysbiotic changes, prevention and treatment of proctology, gastroenterology and other diseases
The method of obtaining flavor bases, ready meals, taste the basis / 2161419
The invention relates to the production of flavoring base and its use for food preparation
 Powdered protein and fat product / 2159555
The invention relates to food industry, baking industry, namely to obtain a powdered protein-fat product, and can be used in confectionery, meat processing industry and catering
Method of extruding food fibers / 2158522
The invention relates to the food industry and can be used in the production of biologically active food additives, obtained by special processing
Food and feed product with a high content of dietary fibers and method thereof / 2157644
The invention relates to the food industry and can be used in the production of food or feed product with a high content of dietary fibers
 The method of obtaining dry nutrient mixture / 2156084
The invention relates to the food industry and can be used in the production of dry nutrient mixture with enhanced bioavailability
Method for the production of crisp cereal / 2151524
The invention relates to the technology of production of canned porridge
Method for the production of cereal milk / 2149567
The invention relates to the production of cereals
The method of extraction of heavy metals such as mercury from fish raw / 2167541
The invention relates to the processing of aquatic organisms and can be used to remove from fish raw mercury
 Method periodic get fried dry food products, mainly from the kernels of nuts and oilseeds and device for its implementation / 2165450
The invention relates to a process for heat treatment of food materials and can be used in food and other industries
 The way to reduce the high level of nitrates in plants ascorbic acid / 2134043
The invention relates to the field of plant physiology, in particular to the regulation of metabolism, and can be used to produce organic agricultural products
 Boiler continuous organic materials, such as fish / 2126216
The invention relates to a device for the continuous cooking of organic materials, such as fish or abattoir waste
The method of preparation of dough with filling type "cheburek" / 2093988
The invention relates to food industry, namely the technology of pastry with filling, and can be used at the enterprises of food industry and public catering
 Blancher / 2092091
The invention relates to food processing equipment and can be used for blanching food products
 The method of thermal processing of food products / 2028065
The invention relates to food industry, concerning the technology of thermal processing of food products and can be used at the enterprises of public catering
 Method for frying of product / 2269904
Method involves subjecting products to the action of heated fat under reduced pressure, followed by removal of fat from products by introducing said products into rotating chamber of centrifuge; providing centrifuging in said chamber under reduced pressure; discharging product from centrifuge chamber through lower valve of centrifuge, inlet valve of sluice chamber provided on centrifuge bottom, and discharge valve of sluice chamber into atmosphere; at the end of centrifuging processing, with inlet valve being open, opening lower valve, thereafter closing inlet valve and opening discharge valve.
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(57) Abstract: The invention relates to cooking and drying equipment food concentrates industry and can be used for cooking and drying of cereals for the production of cooked and dried cereals, such as cereals that do not require cooking, and legumes. Cooking and drying apparatus for the production of cereal concentrates includes housing, camera, cooking and drying, humidifiers, bunkers loading and unloading device for supplying a fluid and gas distribution grids cameras, made in the form of an endless mesh belt resting on drums. The cooking chamber is located on the upper branches of a perforated tape, the drying chamber is at its lower branches under the cooking chamber. Belt tension is achieved by the mutual displacement of the three tension of the drums relative to each other, moving the leading idler drum drying chamber of the exercise rocker mechanism. To move the product from the cooking chamber into the drying chamber is set to a loading device, which is a plate, two troughs and a bearing support tension slave drum of the cooking chamber, connected with the possibility of lateral movement. Under the ribbon of the cooking chamber with a certain La supply of fluid, consisting of movable walls and a mechanism to move them made with the possibility of changing the cross-section depending on changes in the length of the drying chamber. The invention is aimed at improving thermal efficiency due to more fully utilize the energy of the heat carrier to create a compact cooking and drying equipment, reduction of heat losses in the process of cooking and drying. 6 Il. The invention relates to cooking and drying equipment food concentrates industry and can be used for cooking and drying of cereals in the production of cooked and dried cereals, for example, cereals, do not require cooking, and legumes. Known apparatus for cooking and drying of rice [U.S. Pat. France N 1547726, A 23 L] continuous operation, comprising a device for locks, feeder, belt conveyor, cooking and drying chamber. Cooking is carried out with steam supplied through a special nozzle in the layer of the product. The welded product is sent to a drying device with two horizontally successively installed screws. Drying is performed by the supply of heated air directly into the augers. This apparatus for cooking and drying has drawbacks:- implementation of processes making use of the heat carrier and heat and mass transfer during processing of the product due to lower heat transfer coefficients for air as compared with the steam; significant heat loss due to cooling of the product after cooking; - carrying out the drying in a dense presuposes layer due to the use of screws for drying, which leads to greater drying time compared to drying with active hydrodynamic modes of the layer of the product; - irrational steam flow to the cooking due to the direction of steam into the product through a nozzle located above a conveyor belt that does not provide uniform processing of the layer of product over the length of the cooking chamber. The closest technical solution to the problem at hand and the achieved effect is to install continuous cooking and drying of cereals [Zelepuga A. S. , Sirotkin, L., Gulyaev Century. N. Installation for cooking cereals at atmospheric pressure and drying in a pulsating fluidized bed// Canning and vegetable drying industry, 1980, N 8], consisting of apparatus for cooking, handling conveyor and apparatus for drying. Apparatus for cooking represents the body of the tunnel type, drums and guides which has a mesh conveyor belt, which is a steam chamber with propodosoma perforated tubes and injection of Patras what readom heights are three stationary perforated section of the gas distribution grids, separated by gates that are installed with the possibility of vertical movement, which is served by the impulses of the hot air supply device of the coolant. This unit has the following disadvantages: not high enough performance; it is not provided uniform cooking and drying of the product, which reduces the quality of the finished product; the low efficiency of the heat carrier on the drying of cereals due to disuse pair formed during drying of the product; considerable heat loss due to cooling of the product during overload in the drying chamber; the awkwardness of the installation; increased intensity setup. The technical challenge is to improve thermal efficiency through better use of the energy of the fluid, creating a compact cooking and drying equipment, the reduction of heat losses in the process of cooking and drying. The technical problem is achieved by the fact that in the proposed cooking and drying apparatus for the production of cereal concentrates, including housing, camera, cooking and drying, humidifiers, bunkers loading and unloading device for supplying a coolant, g having rotational movement, what's new is that the cooking chamber is located on the upper branches of the perforated tape and the drying chamber on its lower branches under the cooking chamber, with the length of the working side of the ribbon, in the cells of cooking and drying regulate through the synchronous movement of the three tension reels, one of which is installed with the possibility of lateral movement in the cooking chamber, and the other two - with the possibility of horizontal and vertical movement at the beginning of the drying chamber and vertical movement at its end, and the tension of the tape is achieved by the mutual displacement of the three tension of the drums relative to each other, moving the leading idler drum drying chamber of the exercise rocker mechanism to move the product from the cooking chamber into the drying chamber is set to a loading device, which is a plate, two troughs and a bearing support tension slave drum of the cooking chamber, connected with the possibility of horizontal movement, under the belt of the cooking chamber with a certain step are devices for collecting water, and over the ribbon in front of them are moisturizers, a device for supplying a coolant consisting of movable walls and the mechanism for their moving. Cooking and drying apparatus for the production of cereal concentrates are presented in the diagrams of the General form (Fig. 1 and 2) and the drawings of structural elements (Fig. 3 - 6). Cooking and drying apparatus for the production of cereal concentrates consists of a body 1, of the cooking chambers 2 and drying 3, a perforated tape 4, bins boot 5 and unloading of 6, unit 7 for supplying a coolant, the supporting drums camera cooking: lead 8 and the follower 9, the supporting drum drying chamber 10, and 11, the device 12 to collect water under the belt 4 of the cooking chamber 2, humidifiers 13, gateway sectional shutter 14, the handling device 15 consisting of a plate 24 and grooves 16, located on the ends of the ribbons to support the slave drum 9 of the cooking chamber 2, the walls 17 of the device 7, the alignment of the gate 18 of the drying chamber 3, the valve 19 for regulating the height of the layer of product on the belt 4 in the cooking chamber 2, the guide 20 with rollers 25 to move the tape 4, the guides 21 to move the support slave drum 9 of the cooking chamber 2, the guide 23 and the rocker mechanism 22 for moving the tension of the drums 10 and 11 of the drying chamber 3. Stretch the clutch drum 9 of the cooking chamber 2 is equipped with guides 21 to move in a horizontal plane by means of the screw is 22. Bearing 21 of the slave drum 9 of the cooking chamber 2 and the handling device 15 is connected between a fixed link in the form of strips with the possibility of their simultaneous horizontal movement to reflect changes in the work area of the tape 4 of the cooking chamber 2 and, consequently, different duration of the process for specific kinds of cereals. The processing time of the product are also envisaged to be adjusted by changing the speed of movement of the perforated tape 4. Under the punched tape 4 of the cooking chamber 2 opposite humidifiers 13 has the capacity cone 12 to collect run-off water. The vessel 12 is connected to the Central pipe and fitting divert water from the cooking chamber 2. This conical shape of the vessel promotes better hydrodynamics of the upward flow of the coolant because the coolant flow with greater mass velocity acts on the particles of the product located in the cooking chamber 2 before and after humidifiers 13. The device 7 for the supply of coolant (superheated steam) has a movable wall 17 connected to the body 1 by means of the mechanism 28. Cooking and drying apparatus for the production of cereal concentrates operates as follows.Aholibamah actuator (Fig. not shown). Then by moving the tension of the drum 9 by a screw mechanism 26 along the guide rails 21 is set to the required length of the work area of the cooking chamber 2. Moving the tension of the drum 11 in a vertical plane and spatial movements of the drum 10 by means of a rocker mechanism 22 to expose a given length of the working zone of the drying chamber 3. Thus, regulation of the speed of the tape 4 and the length of the working areas in the cooking chamber 2 and in the drying chamber 3 helps to ensure compliance with the most reasonable duration, respectively, of the processes of cooking and drying. Then you can set the initial position of the walls 17 of the device for the supply of the heat carrier 7 and, consequently, the dimensions of its cross section taking into account the length of the work area of the perforated tape 4 in the drying chamber 3. The gate 19 of the cooking chamber 2 and the gate 18 of the drying chamber 3 is configured by movement in a vertical plane at a certain height of the layer of grains. Through the device 7 in the housing 1 is supplied with a flow of superheated steam. The original product from the hopper 5 through the rotary sectional shutter 14 is directed to a perforated tape 4 in the cooking chamber 2 with the layer height is going under moisturizers 13. Welded product handling device 15 is gradually goes in the groove 16 on the ends of the ribbon and then in the drying chamber 3, where it leveled gate 18, pseudowires in the working portion of the inner surface of the closed endless perforated belt 4. Grains in contact with the coolant in the "boiling" layer that provides a variable relative speed of movement of the solid and gaseous phases, enhancing heat and mass transfer and reduce drying of dispersed product. Exhaust superheated steam, saturated with moisture evaporated from the dried cereals, penetrates the layer of wet grains upstream of the cooking chamber and, thus, is used after drying for cooking product and the dried product is drawn through the ends of the ribbon in the discharge hopper 6 and is sent for further processing. We offer cooking and drying apparatus for the production of cereal concentrates gives you the opportunity to: - reduce the duration of the production of cooked and dried cereals due to the absence of intermediate cooling of the product between cameras, cooking and drying, then heating during drying, and drying the product is th cooking and drying of the product due to wetting in the cooking chamber and processing the upward flow of steam, as well as the use of active hydrodynamic regime drying; - increase use of coolant due to the use of steam, exhaust after drying of the product for subsequent cooking, as well as reducing heat loss product in the environment at intermediate transportation from the cooking chamber for drying; - create a compact cooking-drying equipment, through the cooking chamber above the drying chamber; - reduction of metal devices due to the lack of handling transporting machines and auxiliary equipment, communication facilities, feed and coolant. Cooking and drying apparatus for the production of cereal concentrates, including housing, camera, cooking and drying, humidifiers, bunkers loading and unloading device for supplying a coolant, the gas distribution grid of cells, made in the form of an endless perforated belt resting on drums, with rotational movement, wherein the cooking chamber is located on the upper branches of the perforated tape and the drying chamber on its lower branches under the cooking chamber, with the length of the working side of the ribbon, in the cells of cooking and drying maintains santalova move in the cooking chamber, and the other two - with the possibility of horizontal and vertical movement at the beginning of the drying chamber and vertical movement at its end, and the tension of the tape is achieved by the mutual displacement of the three tension of the drums relative to each other, moving the leading idler drum drying chamber of the exercise rocker mechanism to move the product from the cooking chamber into the drying chamber is set to a loading device, which is a plate, two troughs and a bearing support tension slave drum of the cooking chamber, connected with the possibility of horizontal movement, under the belt of the cooking chamber with a certain step are devices for collecting water and over the ribbon in front of them are moisturizers, a device for supplying a coolant consisting of movable walls and a mechanism to move them made with the possibility of changing the cross-section depending on changes in the length of the drying chamber.
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