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A device for removing non-tradable parts of licorice roots

A device for removing non-tradable parts of licorice roots
IPC classes for russian patent A device for removing non-tradable parts of licorice roots (RU 2168881):
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(57) Abstract:

The invention is intended for the preparation of arrays with natural thickets of licorice in the commercial production of root mass and can be used in agricultural machinery. The device includes a frame, bracket, mounting, rack milling drum with spurs knives. The drive drum is made in the form of a cylindrical gear, intermediate shaft, bevel gear and cardan telescopic shaft with universal joints at its ends. The device is equipped with a gearless blade drum. The latter is installed with the option to install and navigate the height of the frame in front of the milling drum. Knives non-power drum mounted on the frame with the possibility of dismantling and equipped with one-way blades, made for Stripping the reverse. Double-edged knives milling drum have cutting edges. Last performed on the side surface of the knife is symmetrical geometric axis of the mounting groove on the mounting part. Working curves of each knife on its concave side is the mirror reflection of the one-sided blade. This design and in performance. 1 C.p. f-crystals, 7 Il.

The invention relates to the agricultural industry, in particular to a device for the preparation of arrays with natural (wild) thickets of licorice in the commercial production of the root mass as a source of raw materials for several industries (chemical, pharmaceutical, food, confectionery, tobacco, perfume and others).

A known machine for digging licorice that contains a frame for supporting the wheels, intake ploughshare, in which, to reduce the load on the driving system of the tractor and increase productivity, it is equipped with two sealed covers gearboxes, each of which has a shaft with two parallel crosspieces, which is mounted on bearings located on the frame buildings with fixed bevel gears, the shafts of the gears installed between themselves by means of toothed wheels, which form a pair of opposite rotation, each axis of the cross shaft is mounted at its center for rotation therein bevel gear, in the case of which side of the big reasons is cylindrical gear, coupled with the cylindrical gear gear one crosses, all of bevel and cylindrical gears are respectively the same diameter, and the last of them is equipped with unbalanced loads (SU, author's certificate N 1824029. M CL5A 01 C 11/00. Machine for digging liquorice root //Ejac P. I., hanatarou A. A., Abidov A. X., Davranbekov X. T. and Kasaev E. K. Stated 09.01.1991 published 30.06.1993).

The obstacles to achieve the desired technical result during the use of the known machines, is ill-condition state embodies produced roots. After removal of above-ground shoots licorice mowing mounted or trailed mowers (KN-2,1; KS-2,1; AFC-4; KRN-2,1 and others) on the surface of natural thickets licorice remains a stubble height of 8 ...12 see Axillary buds in the upper part of the roots and rhizomes of licorice in the practice called Karabash. The presence of stubble-ground shoots and Karabash produced in licorice roots in the quality of supplied raw materials on world markets is unacceptable. Remove from the roots and rhizomes of licorice substandard parts manual, labor-intensive and inefficient. The cost of removal of Karabash and aboveground shoots on each ton of dried roots and rhizomes of licorice reach up to 15% of the market value of raw materials.

Closest us who their subsistence parts licorice root, containing a frame, bracket, mounting, rack milling drum with spurs knives, the drive of the milling drum in the form of a cylindrical gear, intermediate shaft, bevel gear and cardan telescopic shaft with universal joints at its ends, in which each spurs knife made in the form-shaped bracket with one blade on the horizontal and longitudinal sections, with longitudinal sections of adjacent blades placed with mutual overlap on the disk milling drum, and frame mounted on the supporting ski through the racks (RU, patent N 2122778. C1. IPC6A 01 D 25/02. A device for removing non-tradable parts of licorice roots //I. P. Kruzhilin, A. M. Caldew. Declared 23.12.1997, published, running from 10.12.1998).

The obstacles to achieve the desired technical result when using the known device, taken as the closest analogue, are low quality trimming lobe related cereals in associations and nedorezannye of licorice roots with Karabash in the joints between adjacent blades of the milling drum, large energy consumption and low quality slice of Karabash with licorice root.

When working in dobavochnyi period in the floodplains of Puebla licorice, degrade the performance of the unit.

The invention consists in the following.

The problem to which the invention is directed, - improving the quality slice of Karabash with the roots and rhizomes of licorice.

The technical result is a lower energy process cutting Karabash, improving the reliability and performance.

This technical result in the implementation of the invention is achieved in that known device for removal of non-commodity parts licorice root that contains a frame, bracket, mounting, rack milling drum with spurs knives, the drive of the milling drum in the form of a cylindrical gear and cardan telescopic shaft with universal joints at its ends, according to the invention is equipped with installed with the option to install and navigate the height of the frame in front of the milling drum gearless blade drum, the blades of which are mounted with the possibility of dismantling and two-edged knives milling drum have cutting edges made symmetrical geometric axis of the mounting groove on the mounting part, and work curvilinear section of each knife on his voltarene blade, performed the inversion of the flip.

Due to the fact that the device is equipped with a gearless blade drum, achieved the above technical result.

Spent an analysis of the prior art, including searching by the patent and scientific and technical information sources, identifying sources containing information about the equivalents of the claimed invention, has allowed to establish, that the applicants have not discovered similar, characterized by signs, identical to all the essential features of the claimed invention.

Therefore, the claimed invention meets the requirement of "novelty" by applicable law.

To verify compliance of the claimed invention to the requirement of "inventive step" applicants conducted an additional search of the known solutions in order to identify characteristics that match the distinctive features from the nearest similar features of the claimed invention, the results of which show that the claimed invention is not necessary for the expert in the obvious way from the prior art, certain applicants not identified impact provided the essential features of the claimed invention preoccupy the requirement of "inventive step" by applicable law.

The invention is illustrated by drawings.

In Fig. 1 shows a device for removal of non-commodity parts licorice root, left side.

In Fig. 2 is a view in plan (telescopic cardan shaft with hinges gook removed from the drive shaft bevel gear).

In Fig. 3 - section a-a in Fig. 2, the cross section for Stripping the reverse knife gearless blade drum in place of his mates with one of the drive frame.

In Fig. 4 is a double - edged knife milling drum, view from the side of unilateral blades.

In Fig. 5 - the same, front view.

In Fig. 6 - section b-B in Fig. 4, sharpening the blade on the flat part of a knife.

In Fig. 7 - section b-b In Fig. 4, sharpening blades on a curved part of the knife.

Information confirming the possibility of implementing the claimed invention are as follows.

A device for removing non-tradable parts of licorice roots (Fig. 1 and 2) includes a frame 1, the hinge brackets 2, 3 and 4, the rack 5 and the brace 6, the milling drum 7 with spurs knives, and drive the milling drum 7 in the form of a cylindrical gear 8, the intermediate hollow splined shaft 9, the bevel gear 10 with a built-in clutch, card is set for left and right racks, contains the case of thick-walled tubes that are installed with the correct pitch on the surface of the housing disks and the connecting flanges on the pipe ends. The flanges of the casing are connected by means such as flanges on the end parts of the body with a cylindrical gear 8 on the frame 1. The grooves disk milling drum 7 is placed spurs knives 13.

Every spurs knife 13 milling drum 7 (see Fig. 4 and 5) performed a double-edged and has cutting edges 14, 15, 16 and 17. The cutting edges 14, 15 and 16, 17 are made symmetrical geometric axis I-I (Fig. 4) mounting groove 18 on the mounting portion 19 of the knife 13. The mounting portion 19 of the knife 13 is equidistant from the groove 18 holes 20 and 21. The groove 18 and one of the holes 20 (21) is used to install the knife 13 to the groove of the disk milling drum 7. Work curvilinear section 22 of each knife 13 on its concave part has a mirror-sided blades 23 and 24. The curved section 22 is made with a curvature radius r2not less than 60 mm Curved section 22 ends of the horizontal shelf 25 length S (see Fig. 5). Blade 23 is made sharpening angle i1within 13-18o(see Fig. 6). Blade 24 on the curved section 22 have an angle of sharpening i230o what are stated breakage of the knife 13 when meeting with foreign (hard) inclusions in the upper soil layer. The knife 13 is made of sheet steel of thickness not less than 6 mm, Material - steel 65, The Blades 23, 24 and the cutting edges 14-17 subjected to heat treatment. The hardness of the blades 23, 24 should be at least 50-55 HRCeat a depth of 0,8-1,5 mm

A device for removing non-tradable parts of licorice roots are supplied installed with the option to install and navigate the height of the frame 1 in front of the milling drum 7 gearless blade drum 26.

Knife drum 26 is formed by a casing of a hollow tube with a diameter of 103 mm and a wall thickness of 8 mm In the front-end part of the pipe welds fixed flanges tilting pad radial ball bearings single lubrication. On the surface of the body with equal step closed ring joints pinned shaped disks 27. Case knife drum 26 on the frame 1 is connected through the uprights 28. The lower part of the uprights 28 are equipped with axes 29'. Seats axis 29' placed in the radial bearings of the housing. Rack 28 on the frame 1 is installed through the bracket and is additionally connected by a spiral mechanisms 29.

Peripheral edge of each disk 27 provided with a radially oriented grooves 30, which is installed with the blades 31, Each knife na disks 27 are mounted with the possibility of dismantling. The working position of each knife 31 is fixed by the stopper 34. The latter is in the form of a threaded rod 35. One end of the rod 35 has a stop 36 with ball head, and the other end of the square shank 37. The stopper 34 is placed on the cut 38 of the disc 27. The stopper 34 by its own groove covers the cut 38 of the disk 27 and connected with him welds.

The width of the groove 30 is greater than the thickness of the knife 31. Each groove 30 in the adjacent disks 27 are made with some corner ahead (see Fig. 2), which allows the blade 32 (33) knife 31 to be placed at an angle to the direction of movement of the device, different from the 90o.

On the lateral surfaces of the inversion working knife 31 is made of the local recess 39. The recess 39 is made in the form of spherical segments. The radius of the spherical sector deepening 39 more radius steam head rest 36. The number of pairs of recesses on each knife 31 is equal to the number of disks 27 on the housing of the knife drum. The length of the knife 31 is greater than the width of the milling drum 7. Reinstall the blade drum 26 to the direction of movement of the device is made by removing the racks with screw mechanisms 29 from the frame 1, and then running out from under it. The rotating knife drum 26 in a horizontal plane at an angle of 180o

A device for removing non-commodity parts licorice root works as follows.

The unit will consider three fundamentally and significantly different conditions.

Device to the work prepared in accordance with the instruction manual. Traction system mounted mounted tractor thrust class 1, 4 connect the fingers with the arms hanging 2-4. Frame 1 translate them into the transport position. The second hinge 12 gook telescopic cardan shaft 11 connected to the tractor PTO (MTZ-80 and other modifications). The frequency of rotation of the shaft 11 and the drive shaft bevel gear 10 should be equal to the 9-1. At idle the tractor engine is put into rotation of the milling drum 7. Torque in the drive units of the drum 7 passes kinematic chain from the drive shaft 11, the built-in safety clutch and a pair of conical reducer 10, the intermediate shaft 9 and the spur gears of the gear 8, and then the flanged sleeve and the body of the drum 7. Check the condition of bearings and lubrication oils in the cavities of the gears 8 and 10.

is ustanovku themselves knives 13 (will be working edges 15 and 17) on the adjacent disks body drum 7, or replacement of a knife on a new kit of spare parts.

Force of arms is put into rotation gearless blade drum 26. With an accuracy of 1 mm check the parallelism of the geometric axis of the drum 26 relative to the lower plane of the frame 1. Visually assess the condition of the blades 32 (33) of the blades 31 of the drum 26. If there are potholes or local mechanical damage area of more than 5 cm2knives or reinstall in new location, or replace with new. Defects on the knife 31 tractor, maintenance unit, performs the following operations. Per square shank 37 of the threaded rods 35 sbencivu of stoppers 34 all disks 27 of the drum 26. The knife 31 is extracted from the groove 30. By turning in the horizontal plane of the knife 31 at an angle of 180oand rotate around a worn-out blade 32 of the knife 31 at an angle of 180oproduce reinstalling the knife into the grooves 30 of the disks 27.

After laying worn blade 32 into the grooves 30 of the disk 27, the operator of the spherical disks lugs 36 leads into the recesses 39 on the rear side of the knife 31. By screwing the threaded rod 35 in focus 34 last not only presses the front side wall of the knife 31 to radially oriented face of the groove 30, but also to its inclined part. logically hold the mount in subsequent disks 27 gearless blade drum 26. The rotation of the cutter drum 26 around the axes 29' check the concentricity of the cutting edges of the blades 33 of the knife 31 relative to a fixed point on the left and right uprights 28. Radial runout of more than 5 mm is not permitted. By changing the length of the top link of the hinge attached to the tractor achieve in the work of the horizontal position of the frame 1. This adjustment in the field clarify introduced after adjustments in the depth of processing (milling) of the top layer.

When the device is in the summer after mowing ground shoots licorice and related wild grasses on the surface of the array is a stubble height of 6-10 see When moving the unit at the specified operating speed (no more than 2 km/h) cutting edges of the blades 32 (33) knives 31 capture a portion of stubble 40 (see Fig. 1), separated from the total body, cant back (relative to the direction of movement of the unit), press to remove surface area, and then each knife makes cutting the stubble on an elastic basis and cutting-lobe roots of plants. Podmyata stubble and partially cut top layer is further subjected to intensive processing knives 13 of the milling drum 7. At the meeting, the cutting edges 14 and 16 agnostetics butt parts of plants. This operation repeats the blade 24 with raguseo edge 16, but with the angle of sharpening i2. In the future, the blade cuts the tip of the plants and roots in the upper layer together with mortmass and soil.

Horizontal shelf 25 is removed basal parts and Karabash licorice. Due to the high peripheral speed of the cutting edges 16 of the blades 24 each knife 13 and their number on each disk cutting length chopped crop residues, stubble and subsistence roots does not exceed 5-6 see

The crushed plant parts, mortmass and loosened soil mass to agronomically valuable fractions are mulch, securely covering the surface of the processed strip, root-crops harvesting unit further moves along the axis of the processed strip. The extracted roots and rhizomes of licorice on their ends do not contain rotten (basal) parts and Karabash. This eliminated inefficient manual operations on the bulkhead and individual removal of nonconforming parts licorice raw materials.

When working for root-crops harvesting machines in dobavochnyi period (from 10 March to 15 may) in the floodplain RV Volga river and its distributaries in the Delta on the surface of wild thickets licorice riparian ecotype standing stalks of last year's Racine this mass knife drum 26 reinstall on the frame 1 thus, to each blade 32 (33) knife 31 was facing in the direction of movement of the unit. The blades 32 of the knives 31 stems deviate from the frame 1, are placed on the surface of the treated strips and crushed. The laid stems and residues cutting edges compostables to the direction of movement of the knives 31 pererezaetsya. Pressed against the strip surface layer of vegetation and the upper horizon of the soil subjected to intensive mincing and chopping knives 13 of the milling drum. Dismembered stems, sod, and vegetable root residues and Karabash licorice does not hinder the performance of the process.

Similarly is the process of removal of above-ground shoots and Karabash in the extraction of licorice raw materials steppe ecotype.

The described device conducting the remediation of soil and soil on the surface of the removed strip. During the extraction of the root mass after flood (July - September) in the South of the Russian Federation is experiencing an acute shortage of moisture in the upper horizon (in the layer 0-0,6 m). Knife drum 26 clods of soil are cut and deformed to pieces with an average diameter of less than 10 cm Top layer with clods of soil presentationhost from specific work conditions or smooth water-filled rollers CVG-1,4 or using ring-heel rollers KCS-6A. This excludes the processes of water, solar and wind erosion in post-harvest and oborochny periods.

Thus, the above data confirm that the implementation of the use of the claimed invention the following cumulative conditions:
the tool embodying the claimed invention in its implementation, is intended for use in agricultural engineering;
for the claimed invention in the form as it is described in the independent clause following claims, confirmed the possibility of its implementation using the above described in the application or known before the priority date tools and techniques;
the tool embodying the claimed invention in its implementation, is able to achieve a perceived applicants technical result.

Therefore, the claimed invention meets the requirement of "industrial applicability" under the current law.

1. A device for removing non-commodity parts licorice root that contains a frame, bracket, mounting, rack milling drum with spurs knives, the drive of the milling drum in the form of a cylindrical gear, promience, characterized in that it has established with reinstall and move the height of the frame in front of the milling drum gearless blade drum, the blades of which are mounted with the possibility of dismantling, and two-edged knives milling drum have cutting edges made symmetrical geometric axis of the mounting groove on the mounting part, and the work curvilinear section of each knife milling drum on its concave side is the mirror reflection of the one-sided blade.

2. The device under item 1, characterized in that each knife gearless drum has a one-sided blade made for Stripping the reverse.

 

 

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