Roaster

IPC classes for russian patent Roaster (RU 2128462):

A47J37/12 - Deep fat fryers, including apparatus specially adapted for frying fish

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Roaster / 2363368

Proposed roaster comprises a water vessel, oil vessel arranged above the latter for roasting with contact between oil and water. It includes also the heater arranged in oil vessel oil layer and oil feed pipe. Oil is forced by pump into water vessel bottom wherein roasting oil goes up through water layer to get into oil layer lower part.

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Method and device for food products deep frying / 2527117

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Roasting method and device / 2546444

Invention relates to a method and a device with high energy use efficiency and formation of a small amount of waste heat. A food product roasting device includes a roasting unit having longitudinal loading and unloading ends, an oil recirculation system connected to the roasting unit, a heat exchanger for oil heating in the oil recirculation system, an exhaust cabinet above the roasting unit for collection of steam generated during the roasting process, a pipeline for supply of steam from the exhaust cabinet and a steam compression compressor having an inlet hole connected to the pipeline and an outlet hole for compressed steam, which is connected to the heat exchanger. Versions of the food product roasting method include a heating stage of the oil returned to a repeated cycle from the roasting unit using the heat exchanger, to which heat of steam formed during roasting is supplied; a collection stage of steam generated during roasting in the exhaust cabinet above the roasting unit, a compression stage of steam in the exhaust cabinet under pressure exceeding atmospheric pressure; a stage of use of steam under pressure exceeding the atmospheric pressure.

(57) Abstract:

Roaster is designed for cooking food. The device includes a storage bunker, a mixing chamber for receiving a pre-measured quantity of dehydrated food product, restore its moisture and thickening. Provides a piston for compressing the food product with the restored moisture and forced flow through the matrix plate with holes, where thickened food product with the restored content is formed in separate pieces. Then the pieces are deposited into the camera with hot oil and after roasting drained and placed in a container for consumption. The device provides getting fried potato pieces or granules. 34 C.p. f-crystals, 28 ill.

This, invention relates to the roasting apparatus, and more specifically to a roasting apparatus for preparing fried food.

In the prior art there is a lot of information about the various devices for roasting food. Typically, these devices convert dehydrated foods in histopatology mixture, which was then cut into pieces of desired shape and allpubs. 1987, containing a hopper for feeding the dehydrated food product in the mixing chamber, the mixing chamber having an upper end and a lower end, and held in her hole that communicates with the hopper, and piston camera mounted above the mixing chamber and the chamber connected with the upper end of this piston chamber has a reciprocating piston mounted therein, with the possibility of movement, and the rod has an upper end and a lower end, and a piston portion at its lower end, the piston performs a reciprocating movement from the first position, in which the piston part is located at a distance from the lower end of the mixing chamber, a second position in which the piston part is located with adjunction to the lower end of the mixing chamber, with the lower end of the mixing chamber is open. Known apparatus includes a tool, where the food product is formed in separate pieces, constituting the saw device with a movable flat blade, and includes a channel for water inlet having a hole through fluid communicated with the interior of the mixing chamber between the said opening and means, where the food product to which the CT is formed in separate pieces, and contains one basket for the reception of these pieces.

The disadvantages of the known apparatus are primarily in the unreliability means forming a food product into individual pieces. The saw blades must be sharp, and therefore, it is periodically necessary to change for sharpening. Other disadvantages are high enough, the performance of the device.

It has been unexpectedly discovered that it is possible to avoid the use of sharp cutting elements in the means of forming pieces of food product, such as a blade or sharp wire, and thus the reliability and speed of operation of the apparatus is increased so that a basket for receiving pieces is not enough. In the preferred implementation of the apparatus according to the invention can contain an entire carousel system of filing baskets.

Improve reliability and performance is achieved according to the invention by means of apparatus of the above type in which the said means, where the food product is formed in separate pieces, formed matrix plate, closing in the normal state, the lower end of the mixing chamber and having a large number of holes spaced from each other on Zoho move from a first position closing the openings of the matrix plate in the second position, located at a distance from the said holes, thereby providing a passage through them of the product.

The apparatus according to the invention can operate autonomously and automatically feeding from the storage area in the mixing chamber a measured amount of dehydrated food product, restoring its moisture content, providing salustiana obtained pasty mass, which is served in a piston chamber containing a movable piston rod and the piston to compress the food product with the restored moisture and forced flow through the matrix plate with holes, where reintroducing moisture content and thickened food product is formed into individual pieces. Then the pieces are placed in a chamber with hot oil and after roasting drained and placed in a container for consumption.

In Fig. 1 presents a perspective view of the roasting apparatus according to the invention.

In Fig. 2 presents a side view of the roasting apparatus according to the invention.

In Fig. 3 presents a side view of the apparatus according to Fig. 2.

In Fig. 4 partially in cross-section presents a side view of another part of the device according to Fig. 2.

In Fig. 5 presents Virata according to Fig. 1-5.

In Fig. 7 partly in cross-section presents a side view of part of the roasting apparatus according to Fig. 1-5.

In Fig. 8 shows a view similar to Fig. 7, illustrating part of the roasting apparatus according to Fig. 1-7.

In Fig. 9 shows an exploded view of the roasting apparatus according to Fig. 1.

In Fig. 10 presents detailed top view of part of the roasting apparatus according to Fig. 1.

In Fig. 11 shows a perspective view of the roasting apparatus according to Fig. 1.

In Fig. 12 presents a view along line 12-12 of Fig. 2.

Fig .13 presents a view along line 13-13 of Fig. 2.

In Fig. 14 illustrates a detailed view of part of the apparatus according to Fig. 8.

In Fig. 15 shows the preferred scheme of operation of the device according to Fig. 1-13.

In Fig. 16 presents a detailed view of part of the operations performed by the apparatus according to Fig. 12.

In Fig. 17 presents a schematic illustration of a water supply for the apparatus according to the invention.

In Fig. 18 presents a view along line 18-18 in Fig. 12.

In Fig. 19 and 20 are presented on lines, respectively 19-19 and 20-20 in Fig.18.

In Fig. 21 presents a side view of part of the app is.

In Fig. 23 shows a perspective view of the apparatus according to Fig. 1-20, showing an additional modification.

In Fig. 24 shows a side view of the apparatus according to Fig. 23.

In Fig. 25 shows a view in plan of the apparatus according to Fig. 24.

In Fig. 26A-C are views in plan of the apparatus according to Fig. 23-25 illustrate her work.

If we now turn to Fig. 1 of the invention, it shows a deep fryer apparatus 10 having a housing 11, the front panel 12 and the location of the hand 13. The apparatus 10 has an electric cord 14, ending in a fork 15, which may be incorporated into an appropriate wall outlet 16. As can be seen from Fig. 1, a certain amount of fried potato pieces 17 are stacked in a glass 136, which in place of the hand 13 have access.

If we refer to Fig. 2, in which the outer body 11 is absent, the apparatus 10 includes an upper chamber 19 and made it as one mixing chamber 19' to introduce here the drained vegetable food product from the system 20, intended for supply and measurement of the amount of product.

Food is stored in the hopper 21 having a lower funnel C Fig. 3, the controller 24 may be divided into sections, for example four, through the respective walls 25, and can be rotated in the direction of the arrow 26, so that by gravity to submit a specified number of granular material 27 down through the pipe 28 for supplying the product, which may be a flexible corrugated sleeve. The controller 24 is attached to the frame 29 (see also Fig. 2) through the housing 30, having performed with him for one L-shaped mounting plate 30 (see Fig. 9), containing the proper holes 31 for hours in them screws or the like. Gear motor 209 (Fig. 9) having an output shaft 210, which engages with a Central hollow shaft 211 of the controller 24, is set to bring the rod into rotation. The closing plate 30' having a hole 31' for fastening this plate 30' to the housing 30 is used to close the openings leading into the housing 30".

Pipe 28 for supplying the product ends to be accomplished by the orifice plate 183, centered with the interior of the mixing chamber 19' (Fig. 3) through the opening 134 (see also Fig. 9).

In the piston chamber 19 communicating with the mixing chamber 19', set the pressure node 32 (figs is rnevoll chamber 19. The output shaft 35 of the motor 33 through the slot 184 (Fig. 9) in the plate 34 and drives a pulley 36, which is the belt 37 (Fig. 4). The belt 37 passes to the pulley 38 and is engaged with the pulley, which is connected to the elongated drive screw 39, vertically installed in the chamber 19. The drive screw 39 contains no screw cutting the upper end 40, passing through the ball bearing node 41, mounted in the bearing block 52, are secured to prevent its rotation position inside the chamber 19 by a pair of set screws 42, 43. Washer 186, having a Central hole 187 (Fig. 9) to West end 40, is located inside a cylindrical thickening, made in one piece with the plate 34.

The chamber 19 preferably has a cylindrical cross-section, and the camera 19' preferably has a rectangular configuration (Fig. 9), while they are aligned and installed vertically. The chamber 19' is preferably a U-shaped channel, closed at the lower end of the extrusion matrix plate 66 and covered in the upper part of the housing 19 of the piston. The open side of the U - shaped channel portion 19" of the camera 19' (Fig. 9) is installed flush with the wall 176 having a through hole is. the top end 200 wall 176 slidable mounted in the plate 201 by means of a pair respectively edges 202 and slots 203, the final node is shown in Fig. 3. Outer plate 204 (Fig. 9), having performed at the same time with her and spaced apart brackets 205, attached to the plate 201 by means of a large number of fasteners 206' with the screw thread (see Fig. 9). In the final node, see Fig. 3, where the brackets 205 adjacent to the bottom side of the frame 29. On the plate 204 has a finger 206, which preferably represents a shift of the releasable spring finger 206 attached to the plate 204 for engagement with spaced apart vertical holes 207 (Fig. 3) in the plate 201, which is made in the form of a pin end 208 (Fig. 9) finger 206 can log into my favorite hole 207, with the ability to detach the brace plate 204 to the plate 201, so that they can be easily separated vertically for maintenance and the like.

Inside the chamber 19 is installed sleeve 44 (Fig. 3) and, as can be seen in Fig.9, it has a cutout 45 which enters the plug or the elongated element 46 (see in particular Fig.5) rigidly attached to the inner wall of the cylindrical to the schematic block 49, mounted on the inside of it and intended to interact with one or more sensitive elements 50 mounted at spaced apart locations along the body 19 (see Fig. 4). Sensitive elements 50 can be a part of the printed circuit Board for controlling operation of the apparatus 10. Inside the chamber 19 between the support block 52 and the upper end of the sleeve 44, the exciting rod 39 with the screw thread, installed the elastic O-ring 51 (Fig.9).

As can be seen in Fig. 5, the sleeve 44 has a main Cabinet portion 53 with an outer diameter generally interconnected with the inner diameter of the casing 19, and made integral with it the lower part 54 (Fig. 3) with a relatively smaller outer diameter. Part 54 is mounted in the open top end of the piston rod 55, which passes down to the piston bearing 56 and is connected to it (Fig. 4). Piston bearing 56 mounted in the mixing chamber 19', the inner diameter of the latter larger than the inner diameter of the upper piston chamber 19 and it is separated from it by a wall 57. Thus, piston bearing 56 has an upper portion 58 through a hole 59 in the wall 57, and performed with her at the same time the lower portion 60, which has a larger outer diameter than the upper portion 58, and R is th part 60 (Fig .7) has a T-shaped cut hole 61, which comes to a similar T-shaped portion 62 of the front plate 63. The front plate 63 has a large number of spaced apart protrusions 64, intended for going down into the holes 65 of the matrix plate 66 (see also Fig. 8). As can be seen in Fig. 14, the sides of the teeth 64 straight or vertical, and the sides of the holes, as indicated, may slightly deviate from the vertical by the angle X of, for example, of the order of 7^o.

As can be seen in Fig. 6 and 9, the pipe 68 to the input fluid interconnected with the interior of the chamber 19' and is on the thread in the block 69, attached to the outer wall 70 of the housing 19' and having an elongated opening 71, through fluid communication with such a configuration, a hole or window 72 (see Fig. 4) in the wall 70. As shown by the arrows 73 in Fig. 6, the water can be injected into the chamber 19' through the window 72 (Fig. 9) and to get in touch with a mixture of 27 to restore its moisture content, which will be discussed below. The window 72 may be an elongated hole. In the groove 74' block 69 between the block 69 and the wall 70 can be installed O-ring 74, providing a water resistant seal. Unit 69 can be attached to the wall 70 by means of screws (not shown), the passage is. and 9, to the panel 84 is mounted flat slide 83. The slide 83 is driven through a gear site 75 with gear rack. On top of the RAM 83 at its forward end mounted silicone gasket 74. On the front end panel 84 is fitted with a matrix plate 66.

As shown in Fig. 7 and 9, the node 75 includes a motor 75' driving gear 76 attached to the L-shaped housing 77, can be rotated connected at the location of the turning of the finger 78 to the U - shaped bracket 210 that is attached to the lower Cabinet portion 176. The exhaust up portion 80 (Fig. 8) body 77 is offset from the outer wall 70 of the housing 19' by means of a spring 81. The spring 81 is held in proper position by means of the arrangement at each end inside the grooves 130 and 131, respectively, in the housing 19' and the housing 77, as shown in dotted lines in Fig. 7. The screw 81' passes through the portion 80 and the center of the spring 81, and sets the thread in the plate 176 of the housing 19', as shown in Fig. 7 and 9.

The slide 83 is mounted an elongated toothed rack 82. As can be seen in Fig. 9, a U-shaped bar 84 covers two sides of the base 83 and the toothed rack 82 is designed to perform a reciprocating motion in p">

On both side walls 88 of the panel 84 is formed by a pair of elongated slots 86, 87. At the ends, respectively, 89, 90 (Fig. 8) each slot 86, 87 slightly turned up. As can be seen in Fig. 8 and 9, a pair of screws 91,92 passes through the respective guide rollers 93,94 and moves within slots 86,87 (see Fig.9). Guide rollers 93,94 contain installed inside them ball bearings and screws 91, 92 are connected with them on the thread.

As shown in Fig. 7 and will be discussed below, the slider 83 is located under the matrix plate 66. In Fig. 8 it moves in the direction of the arrow 95 by moving the gasket 74' from the matrix plate 66. Case 99 control the flow of air (Fig. 2) set for release vapors from the oil for cooking, used in the apparatus 10. Thus, as shown in Fig. 10 and 11, a pair of branch 97 of cooking (Fig. 2) removed the exhaust channel 98 (Fig. 10) of the housing 99 through the discharge pipe 135 (Fig. 2 is shown in dashed lines). Released pairs, as indicated by the arrow 100 in Fig. 10 pass through the filter 101 and, as indicated by the arrow 102, pass through one or more filters 103, and then a couple of fans 104,105 (Fig. 11, of course, you can also use one fan or more than two ve the Naya pipe 135 (Fig. 2) is communicated with the final step of the process of preparation and distribution of cooked product in the Cup 136, which will be discussed below.

Filters 101 may represent a filter medium mounted in removable drawers and removing oil particles from the vapors. The filter 103 (or more) can be a filter containing activated charcoal and also installed in a removable drawer, and the filter removes odors from the filtered steam before the release of air from the housing 99.

Office 97 culinary processing shown in Fig .2. Office 97 includes a primary node 108 mounted on the frame 109 resting on the bottom wall 110 of the housing 11 by means of a large number of spaced apart support legs 111, 112. Inside the node 108 has deep fryer tank 122. On the carousel 123, rotatably installed inside the deep fryer tank 122 of element 116, secured a large number, for example four, deep fryer baskets 113, 113', 114, 115 (Fig. 2, shows only the recycle bin 113, 114, 115, see Fig. 12). In the bottom wall 119 of the tank 122 is made designed for drainage of him screw hole 117 in the normal closed ball clap the 123'. If desirable, between the tape heater 123' and the outer hub 108 may be installed thermal insulation. Carousel 123 is fixed to its Central axis in the place indicated by the position 116, and provide support and mount for baskets 113-115. The bushing 116' through the cover 126 passes a vertical shaft 125. Around the carousel 123 to give them stiffness goes cylindrical brace 127'.

The shaft 125 their top ends to the pulley 143, Fig. 12, shown in dotted lines and having a strap 144, passing to the shaft 145 is rotated by the motor 146 attached to the mounting plate 109. The control panel 147 in any appropriate way, for example through the conduit 148, associated with motor 146 to control its operation and rotation of the shaft 145.

It is clear that when the shaft 145 by means of a belt pulley 144 and 143 is provided by rotation of the shaft 125, and hence the carousel 123 to rotate the baskets 113-115.

As can be seen in Fig. 12, the mounting plate 109 is also attached to the second motor 149, through the conduit 150 is connected to the control panel 147. The engine turns a shaft 149 151 generally parallel to the plate 109 and having made in one piece with it first continued portion of prodoljayuscheisya part 152 and generally parallel to the shaft 151. Continuing part 153 ends in a U - shaped console, 154 (see also Fig. 16).

Each of the baskets 113-115 in its upper part has a collar element 155 (Fig. 2), which together with the branching bracket 156 can be rotated connected through a rotary stopper 157 to the carousel 123. Each of the baskets 113-115 has finger 158, freely located inside the console 154.

After cooking food in the dumpster that most closely located to the Cup 136, ends, is driven by the motor 149 in order to translate the lifting shaft 151 (and hence the console 154) from the position shown in Fig. 16 solid line position shown in dotted lines, or inverted position (see also the position of a solid line shown in Fig. 2). Management engine 149 (Fig. 12) preferably is performed by the respective electronic devices, interconnected with the panel 147, so as to hold the basket 113 in an intermediate position (such as shown in Fig. 16 the dashed line the middle position) in which it is raised out of the oil from the reservoir 122 to cooking, to steinwasen engine 149 returns the recycle bin 113 in position, it is shown in Fig. 2 by the dashed line, and the corresponding solid lines in Fig. 16 the provision basket 115. Rotation of the carousel 123 rotate the basket 115 and the subsequent transition baskets, for instance baskets 114 in Fig. 12, ready to dump.

Glasses 136 selectively moved into the working position by means of a motor-reducer 127 (Fig. 2) mounted on the auxiliary frame 128 and rotating the shaft 129. The motor 127 (Fig. 13) is connected to the control panel 147 (Fig. 12) through the conduit 159 (Fig. 13), and the motor is controlled so as to set the glasses 136 to fill the food product.

Thus, the motor 127 causes the rotation of the shaft 129 and spaced apart pulleys 160, 161, connected to the shaft for joint rotation. Tape 162, 163 engages respectively with pulleys 160, 161, located at one end, and with such pulleys, respectively, 164, 165, mounted on the other end. Glasses 136 are located on the upper part of the tape 162, 163 (see Fig. 2) and extend them due to friction when the motor 127 causes the rotation of the shaft 129. Therefore, as seen in Fig. 13, when the rotation shaft 129, one Cup 136 is allowed is 6. Then filled the glasses 136 is moved to the place of distribution of the product shown in Fig. 1 (the position of the front dotted lines in Fig. 13).

In this industry well-known distributors of glasses designed for vending machines or the like, which can be used for submission to the place of dispensing a food product, one glass at a time.

Water is supplied to the apparatus 10 from any acceptable source via the inlet channel leading to the normally closed solenoid valve 237 (Fig. 17). From here, water flows through the pressure regulator 174 passes to the filter 137. Then the filtered water from the filter 137, which ensures that hard water precipitates and solids or contaminants removed, is fed through the heater 238. If desirable, the water introduced into the filter 137 may be preheated. When this heated water is introduced into the chamber 19' via the inlet pipe 240 is connected to the inlet port 68 (Fig. 3).

Control over the release of water leaving the heater 238, effectively carried out by the combined interaction (normally closed) solenoid valve 237 and (normally open) solenoid valve 141, the excitation to LAPAN 141 remains open, to ensure the possibility of finding a water chamber under atmospheric pressure regardless of the influence of thermal expansion or compression. When the valve 237 is opened, the valve 141 is closed, preventing water loss in the output line, but allowing the introduction of a well-defined volume of water in the mixing chamber 19'.

Branch 142 (Fig. 11) may contain an appropriate source of cooking oil, which may be a removable container that is used to re-populate manually reservoir 122, which is cooking, after a specified number of cycles of cooking.

Can be used with any suitable materials. Everywhere can be used for remote control devices and sensors based on the Hall effect. Suitable remote control device that can be used to represent the device model RF-300, manufactured VISITECT, Inc., Fremont, California.

Can use any reasonable temperature, such as the water inlet temperature may range from about 110 to 140^oF (43,3-60^oC) and the temperature of the oil used for cooking, sosia any acceptable fried food product, for example fried separately potato slices. The apparatus 10 converts the dried, granulated vegetable product, such as potato granules, supplied through a hopper 21 into the chamber 19'. The dried granulated potato products, which can be used, are well known from the prior art. One such product is described and claimed in U.S. patent N 3622355.

Once in the chamber 19' through the hole 72 is injected water at a given temperature, the water is retained in the chamber 19' is in contact with the dried granular product within a specified period of time sufficient to restore the moisture content of the dried granulated product and the formation of the test.

Now is driven by the piston rod 55 to be moved down, as shown in Fig. 4, where the piston part 60 shown in dotted lines 60' in one position and then the dotted lines 60 in the subsequent position.

During reconstitution, the dried food product slider 83 (Fig. 7 and 8) is under a matrix plate 66 in the locking position (Fig. 7). When this piston part 60 pushes the dough 167 (Fig. 7) walking in engagement with the gear rack 82 (Fig. 8), thereby moving it so that the fingers 91, 92 move in the slots 86, 87. Thus, it is an abstraction of the slide 83 to move in the position shown in Fig. 8. Further casting rod 55 in the movement causes the piston 60 to push the dough 167 through the holes 65 in the matrix plate 66, the teeth 64 included in hole 65 (see Fig. 8), force serves the dough 167 through the holes 65 in the matrix plate 66 forming a strip 168 of the test, a form-retaining, for example potato strips. Holes 65 and the engagement teeth 64 serve for the formation of bands 168 special form.

Extruded potato strips then deposited to bring them into contact with used cooking oil in baskets 113-115 (Fig.2). After roasting strips fried to a specified basket, such as the recycle bin 113 in Fig. 2, as discussed below, lifted from contact with the oil in the deep fryer tank 122, drained, and then overturn, with fried strips fall out of the basket 113 in the Cup 136 (the latter is moved into the operating position which is shown in Fig. 2, by rotation of the belts 162, as discussed above). As can be seen in Fig. 1, now stokehouse the glass is moved into the proper position by means of straps 162, 163, and a subsequent basket is also moved to the position according to Fig. 2 for the issuing of a portion of fried potato pieces.

Thus, during the introduction of the loading of the granular material and water in the interior of the chamber 19' is cut off by the moving plate 83, under extrusion matrix plate 66. Water is supplied for a time sufficient for impregnation of a granulated material to form a homogeneous mass of dough with the restored content. When the plate 83 is opened, the piston 60 pushes the dough through the holes 65 in the matrix plate 66, while the food product is shaped and formed the dough under the action of gravity is deposited in the oil for frying, located in a deep fryer tank 122.

On the knife 63 piston part 60 may be provided with Teflon. And this, in combination with a vertical camera position 19' eliminates the need for any cutting mechanism to separate the formed food product from the matrix plate 66. Furthermore, the reduced residual buildup of food material and thereby reduces the need for periodic cleaning.

The piston 60 can be easily removed and replaced with non-technical is whom maintenance and cleaning.

The reservoir 122 for cooking and the cover 126 can be easily separated through the use of eccentric hinge clamps (not shown), which facilitates the work of cleaning. The inner surface of the tank 122 and the cover 126 may be coated with Teflon for easy removal thickened and burnt oil.

Cooking oil in the tank 122 can be easily removed and replaced. In this case, as shown in Fig. 2, the rack 111, 112 stationary, and the arms 211, 212 attached to the bottom side of the frame 109. Conventional rails 213, 214 with ball bearings respectively installed between the brackets 211, 212 and counters 111, 112. Therefore, to facilitate deep fryer tank 122 may pull out from the fence on its guide rails or racks 111, 112. The ball valve 118 is open, providing an opportunity to drain the oil into a suitable container (not shown). Replacement cooking oil runs through the fill into the reservoir 122 of the new oil through the corresponding hole (not shown) in the cover 126 of the tank. The reservoir 122 for cooking and the cover 126 can be insulated to reduce the likelihood of dangerous burn staff, and that the echo are connected through the channel 135 to maintain the purity in the inner part of the apparatus 10 and provide a high level of system efficiency air filtration (Fig. 11). Site air filter consists of a large number of filters 101 of the air environment that are designed to remove particles, oil, and filter 103 with activated charcoal can be used to eliminate or reduce odors that occur when cooking.

In the apparatus 10 preferably uses sensors 50, acting on the basis of the Hall effect. Sensitive elements 50 is built in such a way that does not require periodic adjustment, and the characteristic of the activation points are not subject to offset. Ensures high reliability of the apparatus. The temperature setting of the water used can be performed by the manufacturer in advance to ensure optimum temperature for reconstitution, a vegetable product. The running time of the actuation of the solenoid valve can be provided by the appropriate microprocessor control devices. The cycle of opening of the solenoid valve can be used to determine the amount of water that is injected into the chamber 19' reconstitution. For the permanence of the volume of water regardless of pressure in the inlet line can be COI is on extrusion matrix plate 66. The slide 83 is given before squeezing vegetable test result actuate the pressure node, the front surface of which constitutes a cutting edge 63. Formed pieces of dough separated from the extrusion die plate 66 under the action of its own weight. At the end of the extrusion cycle is driven by the pressure node and the piston rod 55 is given in position, effectively blocking the hole 134. After extrusion vegetable product slider 83 is moved to the closing position. The slide 83 is actuated through the use of a rack and pinion mechanism 76, 82. Gear 76 is engaged with the adapter or rack element 82, which, in turn, attached to the slide 83 through the slot 85 (Fig. 9) and screw 86' that is included in the locking element 82. The plate 74 is free to move in a linear direction perpendicular to the bore chamber 19', along obtained by machining grooves provided by walls 86, 177. Element 82 may also have means for fastening the respective magnets. Sensors operating on the basis of the Hall effect, indicate to the microprocessor (which will be discussed below) position POSM cast piston in action can be described as follows: piston part 60, support provided by the walls of the chamber 19, the rod 55 and the sleeve 44 are fastened to each other by use of fingers or other fasteners and are non-rotating elements, which are able to make linear vertical movement on a common axis with the camera 19. This movement is accomplished through the use of pins 46 (Fig. 5) attached to the bore of the chamber 19', and keyways 45 in the sleeve 44. On the inner diameter of the sleeve 44 threaded cutting, to enable its engagement with the drive screw 39. The upper end of the support pipe 19' camera is attached to the bearing support block 52, which contains a ball bearing node 41. The screw 39 has an upper stepped portion 39', which is a node 41. The drive screw 39, when it comes to thread into the sleeve 44 and is attached to the bearing node 41, is capable of rotational movement around its axis. This rotational action leads to a linear vertical movement along the axis of the chamber 19, performed by rod 55.

An additional feature of the bearing support block 52 is to provide space for the mounting plate 34, which is designed for mounting a drive motor. The drive motor 33 is attached the indicator and the drive screw 39 are connected to each other through the use of pulleys 36,38 and the timing belt 37. The speed of the motor 33 and the size of the drive pulleys 36,38 and belt 37 are selected in such a way as to result in the movement of the piston rod 55 of the piston with the required speed.

The controller 24 of the measured quantity of the product (see also Fig. 9) regulates the flow of product from the hopper 21 into the pipe 28, which is designed to move product. Carousel 123 at one time rotate around the Central axis of the roasting vessel 90 , at the right time with basket 113-115 in two specific locations. One of these two specific locations immediately below the extrusion matrix plate 66, and the other is in the area of product yield, where the cooked product is removed from the cooking oil and placed in a paper Cup 136 through the tipping action of the basket, as described above.

The upper end of the shaft 125 carousel connected with the driving motor 146 (Fig. 12) merry-go-round by a toothed belt and pulley 143 (see also Fig. 12). Sliding sleeve 143' (Fig. 18) may be associated with part 125' of the shaft, which is connected to a pulley 143, in order to disconnect the drive belt to facilitate its cleaning. The locking finger 243 (Fig. 19) passes through the sleeve 143' and the slot 250 of the shaft 125 to hold the shaft in the rotation. Elastic removable bracket 245 is latched in spaced apart grooves 250' at the lower end 247 (Fig. 18) of the sleeve 143' and the groove 246 of the shaft 125 for connection of the sleeve 143' with the shaft 125. You can see that removing the bracket 244 provides the ability to detach the sleeve 143' from the shaft 125, which allows you to disconnect the pulley 143, part 125' of the shaft, the finger 243, sleeve 143' and the belt 144 for cleaning. This ensures the ability to detach the engine from the shaft 146 125 rides to the reservoir 122 can be pulled from a working position to its cleaning and re-filling of the cooking oil.

The mechanism responsible for the emptying of the basket consists of a motor - reducer shaft 149 and 151 of the basket. The shaft 151 of the basket has a console 154 with a cutout (Fig. 16), which is engaged with the finger 158 to the deep fryer basket when the basket is in position for delivery of the product. Sensors operating on the basis of the Hall effect, as such can be installed radially in the vicinity of the output shaft 151 of the motor. Sensors detect three positions: normal position (the basket in the tank), intermediate position (position of runoff) and the position of the hand. The supply of current to the motor 149 is/P> In Fig. 15 shows a sequence diagram of an operation of the apparatus 10. However, there are the following assumptions:
1. Oil is at operating temperature.

2. Water is at operating temperature.

3. In the hopper 21 is a powder product, such as potato product.

4. The feeder cups filled.

5. The stem 55 of the piston is in the down position.

6. The valve 74 is in the OPEN position.

7. All baskets are in the position of cooking.

8. Baskets are dormant (not tilted).

9. The baskets are rotated approximately every 24 seconds - the time is set to control processing in oil.

As can be seen in Fig. 15, there are three States. The first of them, or shown in Fig.15A corresponds to the start of the system, when the basket is rotated. The second, or shown in Fig. 15B condition corresponds to the introduction of the new command and the beginning of the extrusion process. The third state, or shown in Fig. 15C corresponds to the first coup basket for discharging the roasted product.

In the state according to Fig.15A baskets start ivemy sensitive elements, acting on the basis of the Hall effect, magnets and other components forming the microprocessor control unit panel 147, 't find the command, then there is no extrusion of the product in the basket. If the command is given, then begins extrusion (see Fig. 15B) (point b In Fig. 15A coincides with a point In Fig. 15B). Place 1 with reference to Fig. 15A would be a basket directly under the strips 168 in Fig. 8, which is not visible in Fig. 2.

In the state according to Fig. 15C cooked fried in the basket 113' (Fig. 2 is not visible, see Fig. 12) drained and tip over in the Cup 136. Can be any acceptable temperature, for example 350^oF (176,7^oC) for cooking oil and about 140^oF (60^oC) for the incoming water. Can be used any known in the industry of electronic devices for automatic execution stages indicated in the precedence diagram according to Fig. 15. For example, the so-called blocks with artificial intelligence, manufactured Z-World, Inc. can be used to supply pulses to the various engines, as well as card is used the input - output signals when you want to open solenoid valve, for example the e interact with strategically placed magnets, established in appropriate locations, as discussed above. Such sensors generate electrical signals to the microprocessor control device 175. Of course, for the operation of the apparatus 10 can be used and other means. Can be used by any acceptable powdered vegetable product, moisture content which can be restored through the introduction of water. However, the apparatus 10 is particularly suitable for cooking fried and proper dehydrated potato product which can be used as described in U.S. patent N 3622355 in the name of Beck and others

Although the option of the implementation of the design according to Fig. 1-20 operates quite satisfactorily, there may be problems of clumping formed strips 168, extruded from the die 63 in deep fryer basket 113, 113', 114 and 115 shown in Fig. 8. Fry the pieces 168, roughly speaking, at room temperature, fixed in hot oil in baskets 113, 113', 114 and 115, the temperature may be about 350^oF (176,7^oC). This temperature difference may cause adhesion of the strips 168 with each other in baskets, in which they are placed.

Therefore, as long as the service 300 may contain related tools 301 to prevent clumping. Thus instead of one heater 123' on the side of the tank 122, as discussed with reference to the above-mentioned single heater 123', to better control heating installed a pair of strip heaters 302,303. View of Fig. 21 is a view of the rear part of the device according to Fig. 8, this strip 168 is already stacked in the recycle bin 113, 114 and baskets 113, 114 moved as discussed above in relation to the position shown in Fig. 21.

Reversible motor 309 rotates the elongated drive screw 304 passing through the sleeve 305 to the motor 309. Nut 306 on the screw 304 is rigidly connected to the housing 307, having a large number, for example six, exhaust down vertical rods 308. The rods 308 are separated from each other by a pair of groups of three rods, three rod 308 coincide vertically with the interior of the basket 113, and three rod 308 coincide vertically with the basket 114.

As will be discussed below, these rods 308 are preferably made of stainless steel, which is the temperature difference between the terminals 308 and hot oil in the reservoir 122. This may be used any suitable materials that create this difference, and about the press 308 would be self-cleaning.

As can be seen in Fig. 21 and 22, the housing 307 is installed drive shoulder 310 having a magnetic contact 313 passing to perceive the magnetic influence of the switch 311 attached to the control panel 147. As can be seen in Fig. 21, the second magnetic receptive impact switch 312 is located on the panel 147 below the switch 311. These switches are similar to the above-mentioned switches 50, such as acting on the basis of the Hall effect sensors, by means of respective electronic devices connected to the panel 147 and acting in concert with it.

The normal position of the rods 308 shown in Fig. 21 solid lines. After the strip 168 are placed in the recycle bin 113, 114 as discussed above with reference to Fig. 8, baskets 113, 114 are rotated into the position according to Fig. 21, which is also discussed above. When the recycle bin 113, 114 reaches this position, the motor 309 is actuated to move the body down 307 in Fig. 21, the rods 308 are in the hot oil in the tank 113 inside baskets 113, 114, as shown by the dotted lines. When the drive lever 310 reaches the bottom of the switch 312, the switches of the switch and the motor 309 changes the movement on obrada, when the switching switch 311 through contact 313. At this point, the motor 309 is stopped by means of respective electronic devices, connecting switches 311,312 panel 147 engine 309.

When the rods 308 come in contact with the hot oil in the reservoir 122 created by the temperature difference leads to rapid formation of bubbles. Such agitation and aeration provides termination clumping strips 168, not subjected to heat treatment. After this strip 168 is subjected to heat treatment for a period of time, which was discussed earlier, and cooked fried potato pieces are unloaded from baskets 113,114 as discussed above.

Although it may be used by the node with glasses, shown in Fig.2 and 13, can also be used by the node 320 (Fig. 21) reset glasses. This modification provides the ability to store more cups 136, which one can be dumped to tape 162,163.

Thus, the node 320 is reset glasses includes a housing 321 (see also Fig. 22 and 23), with the bottom shelf 322, arcuate movable front wall 323, the movable vertical rear wall 324, verticalisation in the slide drawers. When this upper section 328 can be firmly fixed by burying it in the mobile lower sections 327 through telescopic engagement, providing the opportunity slip. The lower section 327 has at least one exhaust down the flared 329, providing direction for the spring 330. Spring 330 one end connected to otbortovochnaya part 331' wall, and the other end to the flared 328', made in one piece with the upper section 328.

Wall 324 in the upper part through the bracket 402 is connected with a movable section 327 through detachable, spring biased finger node 400. Finger node 400 has a finger that is designed to ensure that can detach to enter into mating with him the hole in the movable section 327 to block together with her wall 324. U-shaped panel 331 (see also Fig.26A) through the hinge 332 can be rotated connected to the wall 324. On the outer side wall 324 has a protrusion 333 to capture the wall. Therefore, the finger 401 may be removed from engagement with the bracket 402 and can grab the ledge 333, to pull back wall panel 324 and 331 when the opposition of the spring 330, and re-set the glasses in sfig. 23, and the finger 401 is blocked with bracket 402.

Along the top side of the shelf 322 may be mounted a pair of spaced apart strips 334,335 of such material as Teflon tape. Teflon is a registered trademark of Dupont and is a synthetic fluorine-containing resin used to help prevent sticking. As can be seen in Fig. 23, on the top shelf 322 between the panel 331 and a curved wall 323 installed a large number of stacks of cups 136.

Plate 336 for mounting engines runs from shelves 322, while it has a couple of engines 337, 338. On the top plate 336 also installed the proper electronic components 339,340. As can be seen in Fig. 23, and in Fig. 25, the node 341 reset glasses installed on the front end of the shelf 322, while the movable wall 323 is bent around the hole 342 passing through the shelf.

As can be seen in Fig. 26A, when the engine 337 periodic circular feed at a certain angle is driven to rotate the drive gear 349, gear 349 rotates the ring gear 347. Movable wall 323 is rigidly attached to the rotatable at a certain angle gear 347, and Fig. 26A is in Bakirova who's glasses are extra-long, spaced apart guides 351,352 to give direction to the glasses when they are moved on the shelf 322. In Fig. 23 guides 351, 352 are not visible.

When the cups are released from the openings 342, which will be discussed below, adequate electronic devices, interconnected with the engine 337, take this situation and turn the ring gear 347 (and a blocking wall 323) in the direction of the arrow 353 (Fig. 26B), thereby unblocking the next row is laid in a stack of cups 136 by moving walls 323 in the position shown in Fig. 26B. Simultaneously, the spring 330 and engages the rear of the stack of glasses wall 136 331 provide a boost laid in a stack of cups 136 in the direction of arrow 354. New stack 136 falls into the hole 342, as seen in Fig. -26 C, and the gear 347 continues to rotate the blocking wall 323 in the direction of arrow 355 back to the position corresponding to Fig. 26A. Thus, the wall 323 separates the rows of stacked cups.

When the stack of cups 136 is located in the hole 342, a large number of spaced apart Cams 344 located around the site 341 reset glasses (Fig. 25), is engaged with the edge of the bottom of the glass. Node 341 is the fact that a large number of Cams 344, mounted on it for rotation. The Cam plate 356 is rotated through the link 357 (Fig.24) connected thereto via fasteners 358. Link 357 at one end of the ends of the elongated slot 359 (Fig. 25), which comes finger 360. Finger 360 made in one piece with the plate node 361, by means of shaft 362 (Fig. 24), connected to the motor 338. Link 357 via pin 363, rigidly attached thereto, is also connected with the spacer part 364 attached to the underside of the mounting plate 336.

The above mechanism is known in the trade as a node reset glasses, and acceptable node reset glasses, which can be used with the device according to this invention is manufactured and sold Lisern Enterprises from Mamaronec, new York. Therefore, for a complete understanding of the operation of Cams 344 should make reference to this device.

However, as is well known in respect of such units, when placed in a stack of cups served in the hole 342, if the motor 338 is actuated to move the plate of site 361 in the direction of arrow 364, finger 360 is moved in the slot 359.

Thus, the link 357 provides back-at the very bottom of the glass and subsequent engagement with the edge of the next Cup, while the bottom of the glass will not fall and the Cam 344 will not come into engagement with the edge of the next Cup. Thus, between the edge of the glasses and Cams is some form of spiral steps. Again, the above is well known in regard to the site to reset glasses, it does not form any part of the ideas of the invention that differ from the terms set forth herein.

The above means 301 prevent clumping can be a easy-to-follow part of the automatic control devices of the system by entering them after the final extrusion pieces intended for roasting, as shown in Fig. 15B. The node 320 is reset glasses can be easily integrated into the system as shown in Fig. 15C, at the stage of "lowering cups 136".

Obviously that can be developed options and other means of implementation of the ideas of the invention, its scope is limited only by the scope of the attached claims.

1. Roaster containing a hopper for feeding the dehydrated food product in the mixing chamber, the mixing chamber having an upper end and a lower end, and held in her hole that communicates with bunkernaja camera has a reciprocating piston rod, set it to motion, and the rod has an upper end and a lower end and a piston portion at its lower end, the piston performs a reciprocating movement from a first position in which the piston part is located at a distance from the lower end of the mixing chamber, a second position in which the piston part is located with adjunction to the lower end of the mixing chamber, with the lower end of the mixing chamber is open, the tool, where the food product is formed in separate pieces, a channel for water inlet having an aperture, by fluid communicated with the interior of the mixing chamber between the said opening and means, where the food product is formed in separate pieces, and deep fryer tank, located under the vehicle, where the food product is formed in separate pieces, and containing at least one basket, characterized in that the said means, where the food product is formed in separate pieces, formed matrix plate, closing in the normal state, the lower end of the mixing chamber and having a large number of holes spaced from each other at a given distance, and the slider have been fitted the objectives of the holes of the matrix plate in the second position, located at a distance from the said holes, thereby providing a passage through them of the product.

2. The apparatus according to p. 1, characterized in that the said piston part has a lower end with a configuration similar to the configuration of the through holes of the matrix plate, and can visit them.

3. The apparatus according to p. 1, characterized in that in the above-mentioned deep fryer tank are at least four baskets, spaced from each other around its Central axis.

4. The apparatus according to p. 1, characterized in that it includes a tool to remove the baskets, interconnected with a basket for lifting the basket from the deep fryer tank.

5. The apparatus according to p. 4, characterized in that the said means of removing baskets includes a means of inversion, designed for inversion of the basket so that is in the basket, could fall out of the basket under the action of gravity.

6. The apparatus according to p. 5, characterized in that it includes a section for glasses mounted in the apparatus near the deep fryer tank to get at it from the recycle bin has been prepared product.

7. The apparatus according to p. 6, characterized in that it includes means th cups at one time.

8. The apparatus according to p. 7, characterized in that the said means for supplying glasses includes means reset glasses, set over a plot for glasses, the tool reset glasses is intended to hold a large number of stacked in a stack of cups and reset one of the stacked cups at one time on the site for cups.

9. The apparatus according to p. 8, characterized in that it includes a shelf designed to hold in her glasses, arranged in a stack, with a shelf on one end has a hole for holding stacks of glass, and the other end is a recall spring movable wall, and the first tool movement to move the shift spring movable wall to any glasses, stacked in a pile on the shelf, and push them up until the most recent stack of glasses will not fall in the above-mentioned hole.

10. The apparatus according to p. 9, characterized in that it includes a curved movable wall partially surrounding the periphery of the said openings, the first tool movement is connected to the curved movable wall to selectively move the curved movable wall to block after the party.

11. The apparatus according to p. 10, characterized in that when the said means for supplying glasses includes movable jaws interconnected with the said hole, surrounding its peripheral wall, they are designed for engagement with one edge of the bottom of the glass, when the front stack is mentioned in the hole to hold the bottom of the glass inside the hole up until the mentioned Cams will not be released from engagement with the edge of one of the lower Cup.

12. The apparatus according to p. 11, characterized in that the said means for supplying glasses includes means to move the Cam, interconnected with Cams to selectively move the pawls into engagement and out of engagement with the edge of one of the bottom-most selected glasses for his release from the said holes.

13. The apparatus according to p. 8, characterized in that the said means for supplying glasses includes means periodic circular feed at a certain angle to move a large number of individual stacks stacked cups in the direction of the said land for the glasses.

14. The apparatus according to p. 13, characterized in that the said means for supplying glass is OI a movable wall at the other end, when this wall is designed for bearing on a stack of cups located on the shelf, and its push towards the hole.

15. The apparatus according to p. 1, characterized in that it includes the removal tool and air filtration, interconnected with the roasting vessel, for removing odors from the roasting vessel and filtering.

16. The apparatus according to p. 1, characterized in that the said hopper includes a supply pipe connected to the opening leading into the mixing chamber and containing a valve means interconnected with feed pipe for feeding a given amount of dehydrated food product from the hopper through the opening leading into the mixing chamber.

17. The apparatus according to p. 1, characterized in that the inner part of the mixing chamber has a rectangular cross-section and cross-section of the piston part is consistent with the rectangular cross section of the inner portion of the mixing chamber.

18. The apparatus according to p. 1, characterized in that deep fryer basket installed on the rotary carousel.

19. The apparatus according to p. 18, characterized in that in the above-mentioned deep fryer tank are a large number of baskets, Otto Imamate basket under the above-mentioned slider one at a time.

20. The apparatus according to p. 19, characterized in that it includes a shaft connected to the center of the merry-go-round, and driving means connected with the shaft for rotation.

21. The apparatus according to p. 1, characterized in that it includes centering means, interconnected with the slide to complete them is actually a linear reciprocating motion.

22. The apparatus according to p. 1, characterized in that the lower surface of the piston portion coated with Teflon.

23. The apparatus according to p. 1, characterized in that the longitudinal axis of the shaft and the Central axis of the piston parts are coaxial and are arranged vertically.

24. The apparatus according to p. 1, characterized in that the upper end of the piston rod passes through a ball bearing hub, mounted in the bearing block and piston chamber surrounds the upper end of the piston rod fastening means passing through the portion of the piston chamber surrounding the upper end of the piston rod, and the support block, and non-engagement with the ball bearing hub.

25. The apparatus according to p. 24, characterized in that the upper outlet end of the piston rod is rigidly attached to the first pulley, the second pulley is separated from the first pulley, the belt covers both the pulley and provides them to move, with the addition and rotation of the piston rod.

26. The apparatus according to p. 25, characterized in that it includes a sleeve surrounding the piston rod and through the screw cutting attached, while the piston chamber has an internal wall, and the sleeve by pins connected with the inner wall of the piston chamber.

27. The apparatus according to p. 26, characterized in that it includes sensitive means, interconnected with the piston chamber, and a sleeve for the perception of the position of the sleeve along the inner wall of the piston chamber.

28. The apparatus according to p. 1, characterized in that deep fryer basket installed on the rotary carousel, a large number of spaced apart baskets located in the deep fryer tank so that they are separated from each other around its center, there is a means of movement for rotation of the carousel and perceiving means, interconnected with the means of movement for the perception of the position of the carousel, and therefore designated recycle bins located in the deep fryer tank.

29. The apparatus according to p. 1, characterized in that the said spaced apart holes have inner walls that are located at an angle to the vertical.

30. The apparatus according to p. 24, characterized in that mentioned in the, that piston part has a large number of spaced apart projections that are consistent with the said spaced apart holes, with spaced apart projections have outer vertical peripheral wall.

32. The apparatus according to p. 1, characterized in that it includes means to prevent lumps, interconnected with the roasting vessel and held for the election of going into deep fryer tank and exit for breaking lumps of uncooked food product located in the tank, when the tank is hot oil.

33. The apparatus according to p. 32, characterized in that the said means to prevent lumps include a large number of elongate, spaced apart rods having a lower end mounted for movement from a first position in which the lower ends of the rods are in one basket, set in the deep fryer tank, a second position in which the lower ends of the rods out of the basket, set in the deep fryer tank.

34. The apparatus according to p. 33, characterized in that it includes at least a second basket installed in object more elongated, spaced apart rods, spaced from the first mentioned large number of elongated, spaced apart rods having lower ends that are destined to the second basket.

35. The apparatus according to p. 33, characterized in that the said rods are made of stainless steel.

Priority points:
12.11.93 - PP.1 - 7, 14 - 31 by the application 150, 853
12.06.96 - PP.8 - 13 and 32 to 35 on the application 96112125/13