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High-penetration grouting mortar. RU patent 2513220. |
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IPC classes for russian patent High-penetration grouting mortar. RU patent 2513220. (RU 2513220):
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FIELD: chemistry. SUBSTANCE: invention relates to oil and gas industry, particularly well repairing and casing, and can be used in remedial cementing for sealing off extraneous water and gas overflow channels in the cement column outside the production casing. The grouting mortar contains, pts.wt per 100 pts.wt microcement CS BTRUO Micro: filtrate reducer PF-BMC 0.25-0.75, setting retarder ZS BMC 0.50-3.00, microsilica MK-85 0.00-10.00, antifoaming agent 0.10-0.30, fresh water 70.0-80.0. EFFECT: wider range of high-tech grouting mortars with high penetrating power and ultra-low water loss designed for remedial cementing. 2 tbl, 1 ex
The invention relates to the oil and gas industry, in particular to repair and mounting holes, and can be used for repair and isolation works in wells, for insulation of foreign waters and getoperationid channels in cement ring for operational column. Known lightweight cement slurry [1 - analogue], including by mass: Portland 100, bentonite to 2, acetylcellulose 0,8-0,9 and water 80-100. The disadvantage of cement slurry is the low penetration power in channels and pores insulated reservoir due to the low degree of dispersion of hydraulic binder. Closest to the proposed technical solution is grouting mortar [2 prototype]including wt.%: Portland cement 64,41-66,24, alfacell 0,13-0,40, fume MK-85 0,33-1.99 and water 33,20-33,30. The disadvantage of cement slurry is also low penetrating power in channels and pores insulated reservoir and high yield. High values of the index of water loss in downhole conditions can lead to significant filtering liquid mixing and premature zagustevaniya cement slurry. These deficiencies can cause problems when you download composition into the well and reduce its efficiency. When creating inventions was a task of development vysokopronitsaemogo cement slurry with a high level of technological qualities: low yield, low rheological characteristics, adjustable setting time in a wide range of temperatures, high strength of cement stone. The technical result is the expansion of the range of high-tech cement slurries with high penetrating power and ultra-low-yield intended for repair and isolation works. The solution of the problem is achieved by grouting mortar, including knitting, filtrate agent - hydroxyethyl cellulose, silica fume, and water, additionally contains zamedlitel shvatyvanija "CS-VIC", which is a mixture of sulfur-containing organic substances and mineral supplements and silicon - organic antifoam, which is "Cecil 201" or "Politeam", or "Basopur DF5", and as a binder contains cement mixture of BTREE "Micro" with specific surface not less than 900,0 m2 /kg, as of hydroxyethyl cellulose - reagent "PF-VIC", in the following ratio of components, parts per 100 parts by weight of microcemento CA, BTREE "Micro": The reducer filter PF-VIC" 0,25-0,75 Zamedlitel shvatyvanija "CS-VIC" 0,50-3,00 Microsilica MK-85 0,00-10,0 Defoamer 0,10-0,30 Fresh water 70,0-80,0 For making cement slurry in the experiments we used the following materials and reagents: - Cement mixture "CA BTREE" brand "Micro" produced according to TU 2458-066-54651030-2010, is a mixture of cement clinker and mineral admixtures, with a specific surface not less than 900,0 m2 /kg - Filtrate agent "PF-VIC" produced according to TU 2458-085-54651030-2011, is a low viscosity, hydroxyethyl cellulose, providing its 1%aqueous solution viscosity of not more than 50 MPa·S. - Zamedlitel shvatyvanija "CS-VIC" produced according to TU 2458-084-54651030-2011, is a mixture of sulfur-containing organic substances and mineral supplements. - Antifoam "Cecil-201" is issued to OOO "NPF Technocracy" beyond 2251-003-9894-2484-2007, is an aqueous emulsion of silicone polymers. - Antifoam "Politeam" is issued ZAO NPO "policell" beyond 2637-023-97457491-2010, is an aqueous emulsion of silicone polymers. - Antifoam "Basopur DF 5" supplied by BASF, is alkoxycarbonyl fatty alcohol. - "Fume condensed matter", produced according to TU 5743-048-02495332-96, is an ultra-fine powder-like material consisting of spherical particles, obtained in the process of gas cleaning furnaces in the production of silicon-containing alloys. The main component of the material is silicon dioxide amorphous modifications. Microsilica in the presence of moisture interacts with cement education hydrosilicate of calcium, which offers more advanced spatial structure. - Fresh water. Used in plugging the solution of complex zamedlitel shvatyvanija "CS-VIC" to regulate the hardening period when downhole temperatures up to 110 degrees C. in Addition, the LC-VIC" performs the function of plasticizer. Enter in the composition of the cement slurry binder with high specific surface allows to increase penetration ability in channels and pores because of their higher degree of dispersion. Enter in the composition of the cement slurry microsilica helps reduce sulphate corrosion of cement stone and increase its strength on compression. The decreases in the amount of filtrate agent "PF-VIC", zamedlitel shvatyvanija "CS-VIC", microsilica, antifoam below these values, increases water loss, increase of rheological parameters, rapid zagustevaniya solution, foaming. The increase in the content of filtrate agent "PF-VIC", zamedlitel shvatyvanija "CS-VIC", microsilica, antifoam above mentioned values, also leads to the increase of rheological indices, reducing the strength of cement stone. The following are examples of preparation of cement compositions in laboratory conditions. Table 1 presents the composition of the studied cement slurries, and in table 2 their technological parameters. The definition of the basic properties of cement slurries and stones carried out at a temperature of 75 degrees Celsius in accordance with the international standard ISO 10426-2 (specification API 10A). The density of the cement slurry was determined using the balance mud and cement slurries FANN 140. Plastic dynamic viscosity and shear stress was determined by using a rotational viscometer FANN 35SA at room temperature. The water loss solution was determined on the tester Chandler Engineering M 7120 at a temperature of 75 C and the pressure drop 69 ATM. Time of thickening the solution was determined on the consistometer Chandler Engineering M 7222 at a temperature of 75 C and a pressure of 150 ATM. Compressive strength of cement stone was determined on the ultrasonic analyzer strength Chandler Engineering M 4262 at a temperature of 75 C and the pressure 207 bar. Tampon solutions prepared in the following way. If required by the recipe, cooked dry mixture of microcemento with microsilica in predetermined ratios. The necessary quantity of additives - zamedlitel shvatyvanija "CS-VIC", reducer filter PF-VIC", antifoam dissolved in water. Then the obtained water solution closing net microcement or dry mixture in a blender Chandler Engineering 3060 M. Below is a sample preparation and testing of composition №4 of table 1 in the laboratory. Example. For preparation of 2500 g vysokopronitsaemogo cement slurry (the number of the solution, sufficient for all kinds of research, composition №4 in table 1) you must take 1027,70 g of water (75 parts per 100 parts by weight of cement) and dissolving 23,98 g zamedlitel shvatyvanija "CS-VIC" (1,75 parts per 100 parts by weight of cement), then in the same water to dissolve 6,85 g reducer filter PF-VIC" (of 0.5 parts per 100 parts by weight of cement) and 2,74 g antifoam "Cecil-201" (of 0.2 parts by weight of 100 parts by weight of cement). To cook dry cement mixture of 1370,20 g microcemento CA, BTREE "Micro" (100 parts by weight of cement) and 68,50 g microsilica (5 parts per 100 parts by weight of cement). Composition (for 2 admission) shut 50 seconds in a blender Chandler Engineering 3060 M. Then determine the density. Rheological parameters are determined after kneading cement slurry in atmospheric consistometer at room temperature for 20 minutes Then, the solution is poured into a glass of consistometer Chandler Engineering M 7222 and determine the time of thickening at a temperature of 75 C and a pressure of 150 ATM. To determine water yield a solution fill in the collected cylinder tester Chandler Engineering M 7120 and determine the yield at a temperature of 75 C and the pressure drop 69 ATM. To determine the strength of a solution fill in the cell ultrasonic analyzer strength Chandler Engineering M 4262. Prepared in the example, the composition has a density 1.64 g/cm 3 , plastic viscosity 44,2 MPa·s, dynamic shear stress 161 DPA, the time of thickening up to 70 Su - 250 min, yield for 30 minutes to 30.2 ml, compressive strength after 1 day - 20,3 MPa. Examples of preparation and testing of compounds 1-3 and 5-7, are shown in table 1, the same algorithm. The solution of the prototype was prepared in the laboratory according to the description and for him, as described in the example, were measured technological parameters. As seen from table 2, we state grouting mortar has ultra-low-yield (declare 30,2 ml, and the prototype 435,3 ml). Plastic viscosity of cement slurry is 44.2 MPa·s and prototype 77,5 MPa·S. The increased content of silica fume increases the strength of the stone compression, but an increase in its content exceeding 10% by weight of microcemento provides the solution excessively high rates of dynamic shear stress, which may be undesirable. The proposed cement solution allows to improve the quality of responsible operations on repair cementing due to the extremely low water availability cement slurry and low rates of rheology in combination with its high penetrating ability and high strength of cement stone. Table 1Compositions vysokopronitsaemogo cement slurry No. p/pMicrocement CA, BTREE "Micro" Filtrate agent "PF-VIC" Zamedlitel shvatyvanija "CS-VIC" Defoamer Microgramme-ZEM WaterCecil-201 Politeam Basopur DF5 (parts per 100 parts by weight of cement) 1 100 0,25 0,50 0,10 - - - 70,0 2 100 0,50 1,75 0,20 - - - 75,0 3 100 0,75 3,00 0,30 - - - 80,0 4 100 0,50 1,75 0,20 - - 5,00 75,0 5 100 0,50 1,75 0,20 - - 10,0 75,0 6 100 0,50 1,75 - 0,20 - 5,00 75,0 7 100 0,50 1,75 - - 0,20 5,00 75,0PROTOTYPE 8100 (cement grade (G) 0,42 (alfacell) 3,09 51,5 Table 2Properties of compositions vysokopronitsaemogo cement slurry, presented in table 1. no part of table 1 Density, g/cm 3 Plastic viscosity, MPa·s Dynamic shear stress, DPA Podataka, cm 3 30 min Time of thickening up to 70 Sun, HH:mm Compressive strength, MPa, 1 day Calculated Measured 1 1,67 1,67 156,0 403 50,5 01:00 13,1 2 1,64 1,64 38,2 24 29,5 02:10 12,2 3 1,60 1,60 62,5 46 19,5 06:45 11,5 4 1,64 1,64 44,2 161 30,2 04:10 20,3 5 1,65 1,65 63,0 357 35,3 04:30 23,2 6 1,64 1,64 43,9 158 30,1 04:10 20,6 7 1,64 1,64 43,7 155 30,0 04:15 19,9PROTOTYPE 8 1,82 1,82 77,5 17,1 435,3 03:10 20,4Sources of information 1. Patent RU 2085702 C1, E21B 33/138 published 27.07.1997, is similar. 2. Patent RU 2322471 C1, C09K 8/467 published 20.04.2008, prototype. Grouting mortar containing astringent, filtrate agent - hydroxyethyl cellulose, silica fume, and water, wherein additional contains zamedlitel shvatyvanija "CS-VIC", which is a mixture of sulfur-containing organic substances and mineral supplements, and silicone antifoam, which is "Cecil 201" or "Politeam", or "Basopur DF5", and as a binder contains cement mixture of TRWA "Micro" with specific surface not less than 900,0 m2 /kg, as of hydroxyethyl cellulose - reagent "PF-VIC", in the following ratio of components, parts per 100 parts by weight of microcemento CA, BTREE "Micro": Filtrate agent "PF-VIC" 0,25-0,75 Zamedlitel shvatyvanija "CS-VIC" 0,50-3,00 Microsilica MK-85 0,00-10,0 Defoamer 0,10-0,30 Fresh water 70,0-80,0
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