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Tomato sauce production method

IPC classes for russian patent Tomato sauce production method (RU 2512911):
A23L1/39 - Soups; Sauces (A23L0001238000, A23L0001240000 take precedence);;
Another patents in same IPC classes:
Dessert sauce production method / 2512909
Method envisages preparation of recipe components, soft cooking and straining of apples and cranberries, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon; the mixture is cooked, homogenised, packed, sealed and sterilised.
"krymsky" tomato sauce production method / 2512907
Method envisages recipe components preparation, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling, the extraction cake mixing with tomato paste, fruit puree, drinking water, a sweetening substance, salt, dill seeds, coriander, black hot pepper and/or red hot chilli pepper and allspice, the mixture cooking, acetic acid addition, the product packing, sealing and sterilisation.
Sauce production method / 2512903
Method envisages preparation of recipe components, thermal treatment and straining of apples, ground pumpkin seeds extraction cake pouring with dry red wine and maintenance for swelling, the listed components mixing with dry red wine, lemon juice, table mustard, sugar and black hot pepper, the mixture homogenisation, packing, sealing and sterilisation.
Plum sauce production method / 2512843
Recipe components are prepared. Plums are boiled out and strained. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon. The sauce is cooked, homogenised, packed, sealed and sterilised.
Dessert sauce production method / 2512822
Method envisages preparation of recipe components at the following expenditure ratio, weight parts: apples - 470.6; blackcurrant - 194.8; pumpkin seeds extraction cake - 30.6; sugar - 123.7; ascorbic acid - 1.1; cinnamon - 0.4; water till the target product is equal to 1000. Apples and blackcurrants are boiled out and strained. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon. The sauce is cooked, homogenised, packed, sealed and sterilised.
Dessert sauce production method / 2512813
Method envisages recipe components preparation, apples and cranberry boiling out and straining. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon; the mixture is cooked, homogenised, packed, sealed and sterilised.
"ekzotika" tomato sauce preparation method / 2512713
Method envisages preparation of recipe components, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling, mixing with tomato puree, mango puree, garlic puree, sugar, salt, black hot pepper, allspice, cloves and nutmeg, the mixture cooking, acetic acid addition, the product packing, sealing and sterilisation.
"ekzotika" tomato sauce preparation method / 2512712
Method envisages recipe components preparation, mixing tomato puree, mango puree, garlic puree, sugar, salt, allspice, cloves and nutmeg, the mixture cooking till dry substances content is equal to nearly 19%, acetic acid addition, the mixture packing, sealing and sterilisation. In the process of mixing one additionally uses ground pumpkin seeds extraction cake that is preliminarily poured with drinking water and maintained for swelling while the components are used at the following expenditure ratio, weight parts: tomato puree in conversion to 12% dry substances content - 866; mango puree in conversion to 14% dry substances content - 130; garlic puree - 0.3; pumpkin seeds extraction cake - 35; acetic acid in conversion to 80% concentration - 1.95; sugar - 50; salt - 22.7; allspice - 0.7; cloves - 1.2; nutmeg - 1.4; water till the target product yield is equal to 1000.
"ekzotika" tomato sauce production method / 2512708
Method envisages preparation of recipe components, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling, mixing with tomato puree, mango puree, garlic puree, bitter paprika puree, sugar, salt, allspice and cinnamon, the mixture cooking, acetic acid addition, the product packing, sealing and sterilisation.
"ekzotika" tomato sauce production method / 2512707
Method involves recipe components preparation. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The product is mixed with tomato puree, mango puree, garlic puree, sugar, salt, red hot chilli pepper, allspice and cinnamon. One cooks the mixture and adds acetic acid. The sauce is packed, sealed and sterilised.
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FIELD: food industry.

SUBSTANCE: method envisages recipe components preparation, apples boiling out and straining, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling, the listed components mixing with tomato paste, drinking water, sugar, salt and ascorbic acid. The produced mixture is cooked till dry substances content is equal to nearly 20%. Then one performs straining, homogenisation, packaging and sterilisation to produce the target product.

EFFECT: method ensures reduction of the manufactured target product adhesion to container walls.

 

The invention relates to the production technology sauces.

A method of producing tomato sauce, providing training prescription components, flash and RUB the apples, mix with tomato paste, drinking water, modified starch, sugar, salt and ascorbic acid, boiling, wiping, homogenization, packing, sealing and sterilisation (EN 2168920 C2, 2001).

The disadvantage of this method is high adhesion to the walls of the container obtained target product.

The technical result of the invention is to reduce the adhesion to the walls of the container obtained target product.

This result is achieved in that in the method of production of tomato sauce, providing training prescription components, flash and RUB the apples, mix with tomato paste, water, sugar, salt and ascorbic acid, boiling, wiping, homogenization, packing, sealing and sterilisation, according to the invention in the sauce impose additional ground meal of pumpkin seeds, which before mixing pour drinking water and allowed to swell, and the components used in the following ratio of expenses, parts by weight:

apples 294,2
SHR is t pumpkin seeds 80
tomato paste, in terms of
30%solids content 103,1
sugar a 50.5
Sol 6,4
ascorbic acid 0,52
water to the output of the target product 1000.

The method is implemented as follows.

Prescription components prepared according to the traditional technology.

Prepared apples razvarivat live steam and wipe.

Prepared ground meal of pumpkin seeds, obtained by known techniques (Vasiliev A.G., Dvorkin GA, Kasyanov GI technology Development sausages functional purpose with the addition of pumpkin seeds - Krasnodar: INEP, 2008, ñ.38-45), pour drinking water in the ratio by weight of about 1:5 and incubated for swelling.

These components in the recipe ratio is mixed with the tomato paste, water, sugar, salt and ascorbic acid. The mixture cook until the solids content of about 20%, wipe, homogenized, filled, sealed and sterilized the form of obtaining the target product.

If using tomato paste with a solids content that does not coincide with prescription, carry out the conversion of its consumption at equivalent solids content for known dependencies (Collection of technological instructions for the production of canned food. Volume I - M: APP "Conservative", 1990, p.124).

The cost components are based on norms of waste and losses of the respective raw materials.

Obtained according to the described technology canned food organoleptic properties similar to the product on the closest analogue.

To confirm the technical result banks type I-58-200 containing products obtained according to the described technology and the closest analogue was opened and established in the tripod upside down. After 10-12 minutes of experienced product is completely flowed out of banks. The product is the closest analogue is not completely drained away, and began to dry on the walls of banks.

Thus, the proposed method allows to reduce adhesion to the walls of the container obtained target product.

Method for the production of tomato sauce, providing training prescription components, flash and RUB the apples, mix with tomato paste, water, sugar, salt and ascorbic acid, boiling, wiping, homogenization, packaging, sealing and female sterilization in the Oia, characterized in that sauce impose additional ground meal of pumpkin seeds, which before mixing pour drinking water and allowed to swell, and the components used in the following ratio of expenses, parts by weight:

apples 294,2
meal of pumpkin seeds 80
tomato paste, in terms of
30%solids content 103,1
sugar a 50.5
Sol 6,4
ascorbic acid 0,52
water to the output of the target product 1000.

 

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