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Sauce production method

IPC classes for russian patent Sauce production method (RU 2512903):
A23L1/39 - Soups; Sauces (A23L0001238000, A23L0001240000 take precedence);;
Another patents in same IPC classes:
Plum sauce production method / 2512843
Recipe components are prepared. Plums are boiled out and strained. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon. The sauce is cooked, homogenised, packed, sealed and sterilised.
Dessert sauce production method / 2512822
Method envisages preparation of recipe components at the following expenditure ratio, weight parts: apples - 470.6; blackcurrant - 194.8; pumpkin seeds extraction cake - 30.6; sugar - 123.7; ascorbic acid - 1.1; cinnamon - 0.4; water till the target product is equal to 1000. Apples and blackcurrants are boiled out and strained. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon. The sauce is cooked, homogenised, packed, sealed and sterilised.
Dessert sauce production method / 2512813
Method envisages recipe components preparation, apples and cranberry boiling out and straining. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The listed components are mixed with drinking water, sugar, ascorbic acid and cinnamon; the mixture is cooked, homogenised, packed, sealed and sterilised.
"ekzotika" tomato sauce preparation method / 2512713
Method envisages preparation of recipe components, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling, mixing with tomato puree, mango puree, garlic puree, sugar, salt, black hot pepper, allspice, cloves and nutmeg, the mixture cooking, acetic acid addition, the product packing, sealing and sterilisation.
"ekzotika" tomato sauce preparation method / 2512712
Method envisages recipe components preparation, mixing tomato puree, mango puree, garlic puree, sugar, salt, allspice, cloves and nutmeg, the mixture cooking till dry substances content is equal to nearly 19%, acetic acid addition, the mixture packing, sealing and sterilisation. In the process of mixing one additionally uses ground pumpkin seeds extraction cake that is preliminarily poured with drinking water and maintained for swelling while the components are used at the following expenditure ratio, weight parts: tomato puree in conversion to 12% dry substances content - 866; mango puree in conversion to 14% dry substances content - 130; garlic puree - 0.3; pumpkin seeds extraction cake - 35; acetic acid in conversion to 80% concentration - 1.95; sugar - 50; salt - 22.7; allspice - 0.7; cloves - 1.2; nutmeg - 1.4; water till the target product yield is equal to 1000.
"ekzotika" tomato sauce production method / 2512708
Method envisages preparation of recipe components, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling, mixing with tomato puree, mango puree, garlic puree, bitter paprika puree, sugar, salt, allspice and cinnamon, the mixture cooking, acetic acid addition, the product packing, sealing and sterilisation.
"ekzotika" tomato sauce production method / 2512707
Method involves recipe components preparation. Ground pumpkin seeds extraction cake is poured with drinking water and maintained for swelling. The product is mixed with tomato puree, mango puree, garlic puree, sugar, salt, red hot chilli pepper, allspice and cinnamon. One cooks the mixture and adds acetic acid. The sauce is packed, sealed and sterilised.
"ekzotika" tomato sauce production method / 2512706
Method involves recipe components preparation, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling. One mixes ground pumpkin seeds extraction cake with tomato puree, mango puree, garlic puree, sugar, salt, red hot chilli pepper, allspice, cloves and cinnamon, cooks the mixture, adds acetic acid and performs packing, sealing and sterilisation.
"ekzotika" tomato sauce production method / 2512701
According to the method, one prepares recipe components and mixes tomato puree, mango puree, garlic puree, bitter paprika puree, sugar, salt, allspice, cloves and cinnamon. Then one performs cooking till dry substances content is equal to nearly 19%, acetic acid addition, the mixture packing, sealing and sterilisation. In the process of mixing one additionally uses ground pumpkin seeds extraction cake that is preliminarily poured with drinking water and maintained for swelling. The components are used at the following expenditure ratio, weight parts: tomato puree in conversion to 12% dry substances content - 866; mango puree in conversion to 14% dry substances content - 130; garlic puree - 0.3; bitter paprika puree - 1.65; pumpkin seeds extraction cake - 35; acetic acid in conversion to 80% concentration - 1.95; sugar - 50; salt - 22.7; allspice - 0.7; cloves - 0.3; cinnamon -1.2; water till the target product yield is equal to 1000.
"ekzotika" tomato sauce production method / 2512700
Method involves recipe components preparation, ground pumpkin seeds extraction cake pouring with drinking water and maintenance for swelling. One mixes ground pumpkin seeds extraction cake with tomato puree, mango puree, garlic puree, sugar, salt, red hot chilli pepper, nutmeg and cinnamon, cooks the mixture, adds acetic acid and performs packing, sealing and sterilisation.
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FIELD: food industry.

SUBSTANCE: method envisages preparation of recipe components, thermal treatment and straining of apples, ground pumpkin seeds extraction cake pouring with dry red wine and maintenance for swelling, the listed components mixing with dry red wine, lemon juice, table mustard, sugar and black hot pepper, the mixture homogenisation, packing, sealing and sterilisation.

EFFECT: method allows to reduce energy intensity of the process and reduce the manufactured target product adhesion to container walls.

 

The invention relates to the production technology of sauces. A method of producing sauce, providing training prescription components, heat treatment and RUB the apples, mix with lemon juice, red dry wine, dining mustard, sugar and black pepper bitter, homogenization, preheating to a temperature of 60°C, packing, sealing and sterilisation (EN 2241355 C2, 2004).

The disadvantages of this method are the high energy consumption and high adhesion to the walls of the container obtained target product.

The technical result of the invention is to reduce the energy intensity of the process and reduce adhesion to the walls of the container obtained target product.

This result is achieved by the fact that in the production method of the sauce, providing training prescription components, heat treatment and RUB the apples, mix with lemon juice, red dry wine, dining mustard, sugar and black pepper bitter, homogenization, packaging, sealing, according to the invention by mixing optionally enter a ground meal of pumpkin seeds, which pre-fill red dry wine and incubated for swelling, and the components used in the following ratio of expenses, parts by weight:

apples 640
meal of pumpkin seeds 53
lemon juice 70,3
sugar 35,1
mustard 35,1
black pepper bitter 0,9
dry red wine before output of the target product 1000

The method is implemented as follows.

Prescription components prepared according to the traditional technology.

Prepared apples subjected to heat treatment by direct steam blanching or roasting and wipe,

Prepared ground meal of pumpkin seeds, obtained by known techniques (Vasiliev A., Dvorkin HA, Kasyanov GI technology Development sausages functional purpose with the addition of pumpkin seeds. - Krasnodar: INEP, 2008, ñ.38-45), pour red dry wine in the ratio by weight of about 1:5 and incubated for swelling.

These components in the recipe ratio is mixed with lemon juice, red dry wine, dining mustard, sugar and pepper in black and bitter. The resulting mixture is homogenized, filled, sealed and sterilized with getting zelenog the product.

The cost components are based on norms of waste and losses of the respective raw materials.

Obtained according to the described technology sauce organoleptic properties similar to the sauce is the closest analogue.

The exception of the proposed technology present in the closest analogue of the operation of the heating homogenized mixture does not affect the organoleptic and technological properties of the target product and does not affect its shelf life. Thus, this process operation is not required and unnecessarily increases the energy intensity is the closest equivalent.

To confirm the technical result in reducing adhesion banks type I-350-58 containing products obtained according to the described technology and the closest analogue was opened and established in the tripod upside down. After 10-15 minutes of experienced product is completely flowed out of banks. The product is the closest analogue is not completely drained away, and began to dry on the walls of banks.

Thus, the proposed method allows to reduce the energy intensity of the process and to reduce adhesion to the walls of the container obtained target product.

The production method of the sauce, providing training prescription components, heat treatment and RUB the apples, mix with lemon juice, red dry wine, dining mustard, sugar and black pepper bitter, homogenization, packaging, sealing, characterized in that, when mixed impose additional ground meal of pumpkin seeds, which pre-fill red dry wine and incubated for swelling, and the components used in the following ratio of expenses, parts by weight:

apples 640
meal of pumpkin seeds 53
lemon juice 70,3
sugar 35,1
mustard 35,1
black pepper bitter 0,9
dry red wine to the output of the target product 1000.

 

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