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Electrolytic cell for production of aluminium. RU patent 2509830.

Electrolytic cell for production of aluminium. RU patent 2509830.
IPC classes for russian patent Electrolytic cell for production of aluminium. RU patent 2509830. (RU 2509830):

C25C3/08 - Cell construction, e.g. bottoms, walls, cathodes
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Method of mounting side lining of cathode device for aluminum electrolyzer Method of mounting side lining of cathode device for aluminum electrolyzer / 2270887
Proposed method includes mounting the heat-insulating and refractory components of electrolyzer and applying protective material on base of covalent nitrides to surface of side lining. Used as protective material is boron nitride-based material which ensures reduction of after-start period, increases electrolyzer service life, enhances aluminum grade, increases yield by current and daily productivity of electrolyzer; protective material is applied flush with top in continuous layer. Lower boundary of coat is located below "electrolyte-metal" interface. Thickness of coat is maintained within 0.1-1 mm. Open surface porosity is maintained within 2-3%. Consistency of material of coat changes from fluid to viscous-flow state. Application of coat is performed by spraying, painting or concrete-spraying method.
Method of forming hearth for aluminum electrolyzer Method of forming hearth for aluminum electrolyzer / 2270888
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Method of mounting cathode section of aluminum electrolyzer Method of mounting cathode section of aluminum electrolyzer / 2270889
Current-supply metal rod is placed in slot of carbon block on layer of carbon-containing conducting material. Surface of carbon block slot is preliminarily coated with carbon-based surfactant and layer of carbon-containing conducting material is compacted by vibration applied on current-supply metal rod, thus ensuring reliable electromechanical "conducting rod-carbon block" contact and reducing probability of penetration of aluminum melt into hearth body. At application of vibration in local zone on side of flush area, maximum reduction of voltage drop is ensured in contact layer between rod and block slot. Maximum thickness of layer of carbon-containing conducting material before vibration is equal to optimal magnitude determined by definite formula.

FIELD: metallurgy.

SUBSTANCE: on hearth surface placed are baffles and/or grates, and/or open-pore cellular structures wetted by aluminium made of material with lower electric conductivity compared with that of aluminium perpendicular and/or at 45°-90° to heart surface, perpendicular and/or at 45°-90° to lengthwise axis of cathode rods preventing partially or completely the flow of horizontal components of cathode currents in aluminium layer along the hearth. Electrolytic cell can operate with consumable or nonconsumable anodes, that is, "inert" anodes.

EFFECT: uniform current distribution, smaller electrode gap, lower power consumption, higher yield.

15 cl, 5 dwg

 

The invention relates to the non-ferrous metallurgy, in particular to the electrolytic production of aluminium, namely the construction of electrolysis to produce aluminium.

Known electrolyzer [1], containing cathode and anode of the device. Cathode device has a bath with coal furnace hearth made of coal-fired units with built-in current leads, enclosed in a metal casing. Between the metal casing and coal blocks placed refractory and heat insulating materials. Anode device contains carbon anodes, United with anode bus. Anodes placed at the top of the bath and immersed in molten electrolyte.

The lack of known structure of the cell is that of the developed technology are characterized by very high specific power consumption, W, is defined by the equation

,

where V is the voltage across the room; n - the current output,

k - electrochemical equivalent [kg/kA·h].

Usually in technology to produce aluminium W=13-15 kWh/kg of metal. However, the power consumption is approximately in 2 times more, than theoretically predicted. There are two main reasons:

1. In voltage V the most part is resistive voltage drop in the electrolyte, measured by the interelectrode (interpolar) gap (EMF). Usually this distance is about 5 see

2. The current ETA is reduced with a sharp increase interoperability (the so-called "reverse the interaction") anodic products (carbon dioxide) and cathode products (dissolved aluminum) with an increase of magnetohydrodynamic (MHD) mixing (circulation) of the metal and electrolyte (MHD circulation melt increases with a decrease in inventories, as a result of increase of forces of interaction the horizontal components of the current in the melt and magnetic fields).

Thus, one of the major disadvantages of the above-mentioned structures are relatively high ohmic resistance of mPas and high energy consumption.

Known electrolyzer for aluminium production [2] (figure 1)consisting of the anode electrical power supply, coal anode, coal cathode placed under the anode additional elements "mushrooms", made of titanium diboride, isolation, electrolyte liquid aluminum, Blums. Design serves to reduce inventories and, thereby, to reduce voltage V and specific energy consumption.

The disadvantages of this design of the cell are small thermo-mechanical and chemical resistance "mushrooms", made of titanium diboride, especially on the borders of the metal-electrolyte interface, the complexity attach the "mushrooms" to the furnace hearth and the impossibility of attaching the existing electrolysis cells, a small area of contact " mushroom" with the coal furnace hearth, and the relatively high cost and the impossibility of quick removal "mushrooms" from the interelectrode gap, if necessary, for example, lowering the anode to the cathode.

Known electrolysis for the production of aluminium adopted for the prototype [3]including cathode device containing a bath with coal furnace hearth made of coal-fired units with built cathode current leads, enclosed in a metal casing, with placed between metal casing and coal blocks refractory and heat insulating materials, anode device containing carbon anodes, United with anode bus, placed at the top of the bath and immersed in molten electrolyte, wherein the coal furnace hearth under each of anodes are tables with higher specific conductivity than the electrolyte, which is resistant to destruction in cryolithogenesis melts and liquid aluminium, with the upper surface of the tables is above the level of the cathode aluminum, and tables made with the possibility of displacement and/or replace if necessary.

The disadvantages design of the cell are: a relatively large amount of space in the EMF held tables, weight and cost of tables, complexity of movement and/or replacement of tables if necessary. If necessary, the use of weights, located inside tables, for example "cast-iron weights or fill this can reduce the reliability of the design by differences in the coefficients of thermal expansion of materials, as well as the penetration of electrolyte through the pores of the Cabinet of the material of the weighting, leading to premature corrosion and pollution cathode metal. Difficult the possibility of automatic regulation of the vertical movement of the tables when you change the thickness of the layer cathode metal. Tables is not enough to reduce horizontal components cathode current and MHD stirring of the melt.

The objective of the invention is to reduce specific energy consumption by reducing the ohmic resistance and voltage drop in inventories increase current output due to reduced horizontal components of the cathode of an electric current in the melt, increase of hydrodynamic resistance to motion of the melt at the border of aluminium electrolyte, reduced magnetohydrodynamic (MHD) mixing of melt and reverse reactions of metal anode gases, as well as convenience of the location of additional elements in mPas on the furnace hearth and the possibility of operational and automated handling and/or removal of the interelectrode gap (EMF) if necessary, for example, lowering the anode to the cathode, and reducing the cost of construction.

The technical result consists in creation of design of an aluminium electrolyzer, including cathode device containing bath with coal furnace hearth made of coal-fired units with built-in current leads, enclosed in a metal casing, placed between metallic casing and coal blocks refractory and heat insulating materials, anode device containing carbon anodes, United with anode bus, placed at the top of the bath and immersed in molten electrolyte, which, according to the proposed decision on the surface of the bottom and/or in the space between the anode and cathode, under each of anodes, hosted partitions and/or grating, and/or wetted with aluminium otkrytivaya cellular structure, with anisotropic conductivity, more along the axis of the anode-cathode and less in the perpendicular direction, from a material less conductive than aluminum, perpendicular to and/or at an angle from ±45 deg up to + 90 degrees to the plane of the bottoms, perpendicular to and/or at an angle from ±45 degrees to ±90 to the longitudinal axis of the cathode rods, which reduces horizontal components of the cathode current along the bottom layer of the melt. Due to damping horizontal currents in the melt is reduced MHD circulation and may reduce inventories between the anode and cathode, i.e. to reduce specific energy consumption and/or increase the current output.

The invention complement private distinctive signs, also aimed at solving the tasks.

Partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure with a height of the same and/or different depending on their location on the furnace hearth and below and above the level of the metal, or on the boundary of metal-electrolyte determined using the corresponding optimality criterion of distribution of the electric potential and current, i.e. depending on the specific goals, such as reducing interpolar distances (MNR), reduction of power inputs and/or the increase of current output, etc.

Partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure made with the possibility of displacement and/or replacement if necessary.

Partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure glued to the cathode.

Wetted aluminum otkrytivaya cellular structure have anisotropic conductivity along the axis of the anode-cathode and less in the perpendicular direction.

Partitions and/or grating, and/or wet aluminium otkrytivaya honeycomb structure made of carbon units, in particular from waste in the form of a battle standard deck blocks, baked anodes and/or electrodes, silicon carbide and/or material type ANAPLAST.

Partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure coated or impregnated with a substance containing, for example, titanium diboride, providing wetting aluminum.

The external surface of walls and/or grating, and/or wet aluminium otkrytost cellular structure preprocessed/impregnated protective inhibitory substances that protect against oxidation.

Partitions and/or grill, before you place in space EMF, covered in vacuum package of aluminum foil and heated to a temperature as close as possible to the temperature electrolysis, but lower than the melting point of cathode metal. Then partition and/or the bars are placed in the space CST.

Under each anode set to 1 or more partitions and/or lattices, the distance between the partitions and/or bars inversely proportional to their number and size of pores wetted aluminum otkrytost cellular structures is inversely proportional to the number of holes per unit area of the cathode.

Partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure can be in different forms, such as a box, prism, cube, hexagonal, orthogonal, semi-spherical, cylindrical, etc. but symmetry and unification of partitions and/or grilles can be taken into account for optimal design and process of electrolysis for the criteria of a decreasing share of energy costs and/or increase current output.

The cell contains a carbon anode anode electrical power supply 1, coal furnace hearth (cathode) 2. The bottom surface of the coal anode immersed in the electrolyte 3. Inside the cell lined lining 4. The cell is equipped with a traditional device for supply of raw materials (alumina, torsoli), and diversion of anode gas 5, a device for the supply current 6 to the cathode 2. In interpolar gap (mPas) are partitions and/or grill, 7, and/or wet aluminium otkrytivaya patterns 8. The upper part of the partitions and/or lattice 7 can be in the electrolyte 3, and the lower part is in the cathode metal (liquid aluminium) 9.

Installation of aluminium electrolyzer is as follows.

Partitions and/or grill, 7, and/or wet aluminium otkrytivaya cellular structure 8 may be coated or impregnated with a substance containing, for example, titanium diboride, providing wetting aluminum. Wetted aluminum otkrytivaya cellular structure 8 glued to the furnace hearth. Partitions and/or grill, 7, and/or wet aluminium otkrytivaya cellular structure 8 before you place in the space of mPas can be optionally covered in vacuum package of aluminum foil with the aim of closing of surface pores, protection from oxidation in air, improve heat transfer and heated to a temperature as close as possible to the temperature electrolysis, but lower than the melting point of cathode metal. Then the partitions and/or lattice 7 place in the space of mPas.

For electrolyzers with burnt anodes installation and/or replacement partitions and/or lattice 7, if necessary, directly under burned anodes 1-time replacement of the respective anode block, disable, baths from the power supply is not required. For electrolytic cells with self-baking anodes Soderbergh installation of partitions and/or lattice 7 is also directly under the anode during the preliminary raising of anode 1, with bath can be disconnected from the power supply current. In both cases, in the places of installation of a partition and/or lattice 7 is clean coal bottoms 2 from the accumulated sediment.

To move the partition and/or the lattice 7 is captured on the edges of the mounting brackets 10, made of electroconductive material stable in the electrolyte and cathode metal and along the side surfaces of the anode and/or along the lower plane of the anode, with the ability to move partitions and/or lattice 7 vertically and/or partially in the horizontal plane, if necessary. Bracket 10 attached to floating draught 11, which may be made of conventional materials.

Thus there is an improvement following TEP electrolysis: the decrease in specific energy consumption, increase of the current output.

LITERATURE

1. Hoang, VDE Nora and Jaasaka the Materials used in the aluminum production by the method of Era-Hall. - Isdgrus. Gown-t, Krasnoyarsk, 1998.

2. J.R.Rayne: US Patent, 4.405.433, April 1981.

3. Patent №111540. - Electrolysis for the production of aluminum / Popov YU., Poles PV, Ostrovskii I.V. Priority from 30.06.2011.

1. Electrolysis for the production of aluminium, including cathode device containing a bath with coal furnace hearth made of coal-fired units with built cathode current leads, enclosed in a metal casing, placed between metal casing and coal blocks refractory and heat insulating materials, anode device containing carbon anodes, United with anode bus, placed at the top of the bath and immersed in molten electrolyte, wherein on the surface of the bottom and/or in the space between the anode and cathode under each anode hosted partitions and/or grating, and/or wet aluminium otkrytivaya honeycomb structure made of material, less conductive than aluminum, perpendicular and/or 45-degree angle -90 degrees to the plane of the hearth and perpendicular and/or 45-degree angle -90° to the longitudinal axis of the cathode rods.

2. The pot according to claim 1, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure are the same and/or different height depending on the coordinate their position on the furnace hearth and lower and/or higher level metal, and/or on the boundary of metal-electrolyte.

3. The pot according to claim 1, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure made with the possibility of displacement and/or replacement, if necessary.

4. The electrolyzer and according to claims 1 to 3, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure glued to the cathode.

5. The pot according to claim 1-4, wherein the wetted aluminum otkrytivaya cellular structure have anisotropic conductivity, more along the axis of the anode-cathode and less in the perpendicular direction.

6. The pot according to claim 1, wherein the partitions and/or grating, and/or wetted aluminum otkrytivaya honeycomb structure made of carbon units, in particular from waste in the form of a battle standard deck blocks, baked anodes and/or electrodes, silicon carbide and/or material type ANAPLAST.

9. The pot according to claim 1, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure before placing in space interpolar gap (mPas) are covered in vacuum package of aluminum foil and fuel to temperature, the most close to the temperature electrolysis, but lower than the melting point of cathode metal, then partition and/or the bars are placed in the space interpolar gap (EMF).

10. The pot according to claim 1, wherein under each anode set to 1 or more partitions and/or arrays, and/or wet aluminium otkrytost cellular structure, the distance between the partitions and/or bars inversely proportional to their number and size of pores wetted aluminum otkrytost cellular structures is inversely proportional to the number of pores on unit area of the cathode.

11. The pot according to claim 1, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structures can be made with any form, for example in the form of a parallelepiped, prisms, Cuba or hexagonal, orthogonal, semi-spherical, cylindrical form.

12. The pot according to claim 1, characterized in that partition and/or grating, and/or wet aluminium otkrytiia cellular structure made with the possibility of grasping the edges of the mounting brackets made of electroconductive material stable in the electrolyte, and along the side surface of the anode and/or along the lower plane of the anode, and can travel in vertical and/or horizontal plane.

13. The pot according to claim 1, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure with anisotropic conductivity, more along the axis of the anode-cathode and less in the perpendicular direction, made mainly of alumina/alumina, such as high-alumina unshaped of concrete and/or boards, and/or granite-like.

14. The pot according to claim 1, wherein the partitions and/or grating, and/or wet aluminium otkrytivaya cellular structure located on additional layer otkrytost cellular structure.

15. The pot according to claim 1, wherein on the surface of the bottom along the longitudinal axis of the cell and/or along the projection perimeter of the anode to the cathode surface is made of one or more holes for drainage and evacuation of metal from the bath.

 

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