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Method for monuments encrustment. RU patent 2505418.

Method for monuments encrustment. RU patent 2505418.
IPC classes for russian patent Method for monuments encrustment. RU patent 2505418. (RU 2505418):

B44C1/00 - Processes, not specifically provided for elsewhere, for producing decorative surface effects (decorating textiles D06Q)
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FIELD: construction.

SUBSTANCE: method for monuments encrustment includes selection of colour scheme for pattern fragments as per design, pattern contouring at the base surface, preparation of the base, fixation of pattern fragments by adhesive compound, at that different species of natural stone and/or glass of different colours and shades and/or chips of different species of natural stone and/or glass of different colours and shades are used as fragments according to the selected mosaic pattern; the existing monument or monument component or a new monument is used as the base; fragments are laid into a common mosaic pattern as per design at auxiliary surface, for example at paper sheet; then outer contour of the ready mosaic pattern is made at auxiliary surface and template is thus received; with this template by tools contouring is made at the base surface or panel to be fixed at the base; against this contour at least one deepening of required depth is cut at the base or at least one though-hole is made at the panel to be fixed at the monument and then the panel is fixed at the monument; thereafter at the level of the base or panel face prepared of mosaic pattern is placed in at least one deepening and poured by special-purpose adhesive compound; after complete hardening of adhesive compound surface of mosaic pattern is levelled, smoothened and polished.

EFFECT: fabricating of encrusted articles which have the initial appearance and do not need recovery thus increasing their service life; providing better fabricability, reducing time of fabrication which allows serial production of encrusted monuments, possibility of monuments fabrication of materials related to different price categories with maintenance of colour design, expression, reliability and operation time.

2 cl, 7 dwg

 

The invention relates to methods of inlaying monuments for the perpetuation of the people or historical events in the form of sculpture, statue, bust, plates, triumphal arches, columns, monument, tombstone, graves, tombstones, memorial buildings, crypt, columbarium decorative effects - colored patterns, images and fonts in the form of a color inlay, which contains colored mosaic compositions, which consist of elements made of different types of natural stone, or compositions made out of chips of different types of natural stone, glass or other materials of different colors and hues, and is intended for creation of highly wear-resistant products.

The prior art known to the method of imitation mosaic (patent of Ukraine №94507, B44C 1/28, B44C 5/06, E04F 13/00, publ. 12.04.2010 R. bull. №9), which includes drawing on the starting material through the implementation of the cuts according to the pattern on the depth of smaller thickness of the initial material to produce the grooves. As the initial material is used canvas, other dense material or a solid surface, the first of his cause the desired color, then the color layer apply chemicals thickness of 0.5-2 mm before the formation of the integral surface, with the prepared composition, and then produce cutting crude surface with the formation of invoices mosaic, not touching the starting material, resulting surface dry, process, put drawing color flowery reservoir and varnish, plaster consists of an oil paint, , chalk, linseed oil and solvent for oil paints, includes a vertical arrow, stand, headstone and base, formed of concrete solutions with decorative-facing handling of these elements and polishing of the surface. Decorative processing is made of natural stone breccia, tiles which have been concluded on the surface of the constituent elements of the monument with a gap and attached to them astringent or glutinous structure, which is filled in the gaps between adjacent tiles.

The use of this method is possible only for products that need to be protected from the influence of atmospheric phenomena such as solar radiation, rain and things, where the products created by this method will lose their properties and appearance, or destroyed. Such items should be placed indoors.

The closest analog is selected process of the mosaics (patent of Ukraine №22076, B44C 1/00, publ. 10.04.2007 R., bul. №4), which as a material for mosaic choose color art glass for stained glass or patterned glass, and after coating on the surface of the Foundation of the contours of the picture or song its (the Foundation) is divided into small, comfortable for the manufacture of mosaic, part-base, moreover, as a material to fix the parts of the base surface choose a gooey substance that is put on the latest thin layer, and set the picture or song performed by sticking to the surface of the substrate pre-greased also sticky substance parts, the parts are placed one by one at a distance from 0.5 mm to 1 mm with the formation of gaps that after keeping to dry adhesive and grout before filled with the appropriate color, and attaching parts of the grounds to the surface in the designated mosaic place of exercise gradually, one by one, with the formation of the single panels. Glass can be cut on the details of the different color in the form of geometric shapes such as squares, triangles, rectangles, circles, ovals etc, in the size from 1 mm to 10 mm as base material can be taken OSB - resistant plates. Preparation of a surface of the basis of OSB - moisture-resistant plates may be that both sides ground impregnation type "Ground №7" in several layers, in addition to what the other side and butt-end color nitro - or oil paint. As a sticky substance can be used suspension glue type of PVA. Suspension of glue can be obtained through the allocation of water from PVA glue. As mastic for zatirki intervals between the parts, glued on the surface of the base can be used material type tserezit with the possibility of adding the appropriate colors. After zatirki gaps, on the surface of the mosaic can be done painting. For drawing the contours of the picture or song on the surface of the Foundation sketch of the life-size can be pasted on the latest on the principle of gluing of wall-paper.

The specified process has the following disadvantages:

- this process is time consuming due to the large number of implemented operations and requires a great expenditure of time;

- used sticky substance under the influence of atmospheric phenomena loses its properties;

- in a way impossible to get inlay with the gradual transition of one color or shade of the mosaic fragments in another.

The basis of the invention task of creating a technological way of incrustation of monuments for use in series production of artistic monuments with high aesthetics and the service life of products.

The task is achieved by the fact that according to the way of incrustation of monuments, which includes a selection of fragments of the composition of colours according to the project, drawing the contours of the compositions on the surface of the base, processing fundamentals, consolidation is based on the fragments of the composition glutinous structure, according to the invention as fragments use different breed of natural stone and/or glass of different colors and shades, and/or crumb of different types of natural stone and glass with different colors and shades according to the given mosaic composition, used as a base existing monument, or element of the monument, or create new, spread fragments of a mosaic composition in the overall mosaic composition according to the project on a supporting surface such as a piece of paper, then on a supporting surface put the outer contour of the finished mosaic composition and receive a pattern by which the tool is transferred contour on the surface of the base or to the panel to consolidate on the basis of the obtained contour cut out at least one recess necessary depth based on, or cut out at least one hole on the panel to consolidate on the basis and fixed on the basis for the formation of deepening on the basis, then in at least one deepening place not below the level of the front surface of the ground or the panel for the consolidation on the basis of prepared a mosaic composition according to the project and fill in a special adhesive composition, and after complete curing of the adhesive composition of the surface of the mosaic song align, grinded and polished.

According to the invention as a special adhesive composition of the use of glue with a special dye, for example .

The technical result achieved during the problem solution is a method, which declares inlayed with highly artistic coloured compositions with gradual transition of one color or shade of the mosaic fragments in other products, which do not lose their initial appearance and not in need of refurbishment, which also increases the service life of products, ensuring adaptability to manufacture, reduction of terms of manufacturing products that allows serially manufacturing monuments with incrustation, providing the possibility of creation of monuments of material of different cost categories with preservation of colored decoration of his expression, reliability and term of operation.

The invention is illustrated by the following images.

Fig.1 - a fragment of the monument with inlay in the form of a color mosaic composition.

Figure 2 - a fragment of the monument with inlay in the form of colour composition with crumbs of different types of natural stone and glass.

Figure 3 - fragment basis of the monument with unfilled and filled cavities under the encrustation.

Figure 4 - fragment basis of the monument with inlaid with an invoice for the harvesting of empty and filled with relief through hole.

Figure 5 - side view of the fragment of the monument with inlay in the form of a color mosaic composition.

6 side view of the fragment of the monument with inlay in the form of colour composition with crumbs of different types of natural stone and glass.

Fig.7 - side view of the fragment of the monument inlaid with invoice billets with relief through hole filled with incrustation.

Carry out a way as follows.

Create a project in the form of a sketch inlay mosaic composition, which later in the bearing parts as a basis. After you create a sketch of the composition begin the selection of materials for fragments of a mosaic composition of colours according to the project. Cut the slices or use suitable fragments available. As fragments use different breed of natural stone and/or glass of different colors and shades (5, 5A), and/or crumb of different types of natural stone and glass with different colors and shades (6, 6A) according to a given mosaic composition. It is not necessary that the fragments of a mosaic composition were of the same thickness is important that they are at least level with the outer surface of the ground or the panel for mounting on the basis of. Then fragments of the composition spread on a sheet of paper in the overall composition, where a pencil or ballpoint pen or other cause external contours of the (border) mosaic composition. Thus beyond the pattern, which by means of a diamond or drawing fixtures carry on the canvas. According to the obtained contours carve a niche for at least one recess (figure 3 3b), the necessary depth based on, or cut out at least one hole on the panel for mounting on the basis (figure 4, 4A) and fix the basis for the formation of deepening on the basis, then in at least one deepening place not below the level of the front surface of the ground or the panel for mounting on the basis of prepared a mosaic composition (figure 5, 5A) according to the project and fill in a special adhesive composition, for example or others that have the necessary features to obtain a monolithic construction. The adhesive composition add if necessary, special dyes depending on the artistic requirements and features a mosaic composition. After full hardening adhesive composition, according to the terms of use and its physical characteristics, formed the completed surface - to-surface inlay subjected to machining: alignment if necessary, grinding and polishing flush with the front surface of the base (figure 5, 5B, 6, 6b) and/or the front surface of the panel for the consolidation on the basis of the relief through hole (Fig.7, 7b), or above that level.

The offered way of incrustation of monuments routinely inlaid mosaic compositions in the form of inscriptions, images in detail monuments for the perpetuation of the people or historical events in the form of sculpture, statue, bust, plates, triumphal arches, columns, monument, tombstone, graves, tombstones, memorial buildings, crypt, columbarium and structures by improving the performance of work at a high artistic level of the products.

1. Way of incrustation of monuments, which includes a selection of fragments of the composition of colours according to the project application circuits compositions on the surface of the base, processing fundamentals, consolidation is based on the fragments of the composition glutinous structure, characterized in that as fragments use different breed of natural stone and/or glass of different colors and shades, and/or crumb of different types of natural stone and glass with different colors and shades according to the given mosaic composition, used as a base existing monument, or element of the monument, or create new, spread fragments of a mosaic composition in the overall mosaic composition according to the project on secondary surface for example a piece of paper, then on a supporting surface put the outer contour of the finished mosaic composition and receive a pattern by which the tool is transferred path on the surface of the base or to the panel to consolidate on the basis of the obtained contour cut out at least one recess necessary depth based on, or cut out at least one hole on the panel to consolidate on the basis and fixed on the basis for the formation of deepening on the basis, then in at least one deepening place not below the level of the front surface of the ground or panel for consolidation on the basis of prepared a mosaic composition according to the project and fill in a special adhesive composition, and after complete curing of the adhesive composition of the surface of the mosaic composition align, grinded and polished.

2. Way of incrustation of monuments according to claim 1, characterized in that as a special adhesive composition of the use of glue with a special dye, for example .

 

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