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Removal of silicon from solution

Removal of silicon from solution
IPC classes for russian patent Removal of silicon from solution (RU 2476379):
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FIELD: chemistry.

SUBSTANCE: invention can be used in chemical industry. In order to remove silicon compounds from water NaCl brines, first, pH lower than 3 is created with hydrochloric acid in weak brine. Iron (III) chloride or other trivalent iron compounds are added to acidified brine. Prepared brine is continuously introduced into mixing dissolution reactor, in which in addition to brine undissolved salt is placed. Fresh salt is added into reactor periodically in portions. Formed concentrated brine is introduced into mixing buffer tank. PH from 5 to 8 is supported in buffer tank. From buffer tank flow of concentrated brine is continuously withdrawn and filtered, filtrate is discharged. Device for removal of silicon compounds from solution contains reactor of salt dissolution, mixing device in it, charging device for supply of salt into reactor, feeding point for supply of weak brine into reactor, feeding points for supply of hydrochloric acid and iron (III) chloride into line of weak brine supply, buffer tank for concentrated brine, mixing device in buffer tank, hydrodynamic connection between dissolution reactor and buffer tank and discharging device for filter cake, discharge channel and transport mechanism for delivery of concentrated brine from buffer tank into filter.

EFFECT: invention makes it possible to increase rate and simplify process of purification of brine, intended for electrolysis.

15 cl, 2 dwg

 

The invention relates to method and also appropriate for device for removing silicon compounds from the brine, which is suitable for electrolysis. The silicon can be removed as an ancillary element together with rock salt or sodium chloride, which is salt deposits, or sea salt, usually in the form of silicic acid. The salt solution it is in a Monomeric or amorphous form or in the form of polysilicon acid, and also in the form of agglomerates and interferes with the process of electrolysis.

According to the traditional prior art, as described, for example, in the document US 4274929 A silicon remove that add magnesium chloride and raise the pH. By requiring a lot of time way with agitator-separator can separate the precipitated silica and remove from the brine.

In the document US 4946565 is also considered A method of removing silicon compounds from the brine. Here are Fe (II) or Fe (III), which form a complex with contained in the brine impurities of silicon, deposited in the settling tank. Here also work at alkaline pH values.

Similar is the case in DE 2816772 A1. There is sought protection to a chemical reagent, which may be sodium hydroxide, sodium carbonate, calcium hydroxide, calcium chloride, barium chloride, barium carbonate and/or chloride is Eliza (II), add to precipitate and separate the impurities from the solution and simultaneously enter into a solution of suspended impurities, which are present together with the reagent, thus, silicon dioxide is deposited together with impurities. At the time of deposition of the oxide of silicon dioxide with impurities establish a pH from 8 to 11.

The disadvantage of the above method is that it requires a lot of cost, and the deposition of the corresponding silicates should be carried out at an alkaline pH, but not in an acidic environment, as may be given in the subsequent electrolysis process.

Therefore, the present invention is to develop a fast process, which is a simplified and improved method of action based on the conventional technology. The next task of the invention is to create a device that cost can be integrated into an existing installation of chlorine electrolysis.

The invention solves this problem by a method of removing silicon compounds from aqueous NaCl brines, in which:

- first in a weak solution of hydrochloric acid to establish a pH below 3,

in this weak acidified brine add ferric chloride (III) or other trivalent ions of iron,

- prepared so weak brine is continuously injected into the stirred reactor dissolution, in which the brine n who have also undissolved salt,

in the reactor dissolving portions periodically added fresh salt,

educated concentrated brine is introduced into the buffer tank mix,

this buffer tank is kept at pH values from 5 to 8,

from this buffer tank is continuously withdrawn stream of concentrated brine and filtered, and

filtration of the precipitate, which contains added iron and silicon, is unloaded.

In one embodiment, method mixed with chloride of iron (III) weak brine at pH values from 1 to 2 is introduced into the dissolution reactor. In addition, the dissolution reactor may also contain additional feeding point for feeding iron chloride (III) or other trivalent iron ions. For example, you can first enter 0,3 h/million iron ions in weak brine, and then optionally add 1 tsp per million of iron ions in the dissolution reactor.

In the following embodiments of the method can be such that the reactor dissolution, or buffer tank, or both were made with air jet nozzles for mixing.

In the following embodiment, the method may provide that unloaded filter the precipitate, which contains added iron and silicon, free from brine in a filter press, and the brine return in the process.

The invention solves sleduushuu the task and the device for implementing the described method, contains:

the reactor dissolved salt,

- mixing device in the reactor dissolution,

- boot device for the periodic supply of salt in the reactor dissolution,

the feeding point to enter a weak brine in the reactor dissolution,

- the point of supply to the input of hydrochloric acid and iron chloride (III) or other trivalent iron ions in the supply line of weak brine,

buffer tank for the concentrated brine,

- mixing device in the buffer tank,

- hydrodynamic connection between the reactor dilution and buffer tank,

filter by edition of concentrated brine and unloading device for filter cake,

- the discharge channel and a transport mechanism for holding the concentrated brine from the buffer tank to the filter.

In embodiments of the method provides that the reactor dilution and buffer tank formed as a single unit, which is divided through the bypass device. This uniform design of the reactor dilution and buffer tank is preferably designed as a tub. Submission weak brine in the reactor dissolution is advisable introduced through line located at the bottom of the reactor dissolution, which have directed up the holes in the form of channels or nozzles. This will speed up restore is based on the ability of the device. In addition, the air jet nozzle or nozzle for brine should be located and oriented in the dissolution reactor thus, in order to ensure the circulation flow around the vertical axis.

Further method steps according to the invention more illustrated examples. Figure 1 shows a block diagram of a method with the reactor dilution and buffer tank, boot devices, and followed by filtration of the concentrated brine.

Weak brine 1 with a salt concentration of 220 kg/m3hydrochloric acid 2 is set at pH 2. Then, depending on the concentration of silicon in the fresh salt, acidified with a weak brine add in a few hours/million of ferric chloride (III) 3. It is important that the pH was quite low, as iron chloride (III) is stable only at pH below 4. If supplied a weak brine already has a pH below 4, further acidification can be made by adding iron chloride (III).

Acidified and equipped with iron chloride (III) weak brine is introduced into the dissolution reactor 4, which usually is always a residue of undissolved salt. At intervals of about 20 minutes in the dissolution reactor 4 feeder 5, which may be a bucket truck, covered a portion of fresh salt. It is important that the button this filing occurred within a short period of time, that is, for example, once a full bucket.

In this fresh salt along with sodium chloride as the main component are also typical impurities, for example the already mentioned silicon and compounds of magnesium and sodium carbonate, and sodium hydroxide, which acts as a strong base. As a consequence, within a few minutes of time after addition of fresh salt the pH of weak brine in the reactor dissolving 4 changes rapidly in the process of dissolution from 2 to 11, then for the next few minutes it falls back to the initial pH value of 2.

As soon as it reached pH 4, iron chloride (III) will begin to decompose and will react with the formation of iron hydroxide, which falls out of solution. Purely visually, this change is dissolved, greenish and transparent chloride iron (III) hydroxide iron makes itself felt by the fact that the brine slightly stained in brown color. Precipitated precipitated iron hydroxide binds on itself silicic acid and other compounds of silicon. It is assumed that this may be the adsorption process, but the invention is not bound by loyalty to this assumption.

Because of the deposition reaction of hydroxide of iron, it is important to add salt occurred quickly, as mixed with chloride of iron (III) weak brine had the t little time to evenly distributed in the dissolution reactor 4, and only if the uniform distribution was achieved, you can take existing silicon in the whole volume of the reactor dissolution 4. For this reason, it may also make sense to facilitate rapid distribution of incoming weak brine efficient mixing system.

From the reactor dissolving 4 concentrated brine flows in the salt content of approximately 300 kg/m3through the bypass device 6 in the buffer tank 7, the size of which is designed so that with the reliability to avoid pH values at which the hydroxide of iron again could react to iron chloride (III). In practice proved to be effective region of pH 5 to 8, above pH 9 was observed that precipitated together silicon again goes into solution. Buffer tank 7 should also mixed, as in some periods of time of dissolution of the concentrated brine flows from the reactor dissolving 4 in the buffer tank 7 at pH values below 4. At these time intervals in the buffer tank 7 is the reaction of iron deposition and simultaneous binding of silicon, and the equilibrium distribution by volume should be provided in the buffer tank 7.

From the buffer tank 7 concentrated brine 9 is withdrawn by a pump 8 for brine and filtered by the filter 10. Filtered the precipitate hydrated 11 consists mainly of iron hydroxide and silicic acid. This sediment filter 11 can be pressed in a filter press (not shown) and regenerated there concentrated brine can be returned to the buffer tank. Purified concentrated brine 12 is essentially not contain compounds of iron and silicon and may, if necessary after additional processing steps can be used for chlorine (NaCl) electrolysis.

Further, the design of the device according to the invention is illustrated by Fig. 2, which shows the reactor dilution and buffer tank with equipment. The dissolution reactor 4 and the buffer tank 7 are combined in the same tank, which separates the two tank overflow device 6. Tub is open at the top.

For weak brine (1) provides the supply line, to which is also attached submission for hydrochloric acid 2 and iron chloride (III), which are located directly at the bottom of the reactor dissolution or immediately above the distributor 15 weak brine. The distributor 15 weak brine consists of closed on one end of the pipe in which the holes 16. Holes 16 are vertically but can be oriented so that they are supportive of the circulating current in the dissolution reactor 4. The dissolution reactor 4 as a mixing device contains an air jet stream or a stream with brine 13, which is connected with Vodohod the koi or other device to increase the pressure and includes a nozzle, from which the air may come out with a high speed below the liquid surface. Buffer tank 7 also has such an air jet or stream of brine 14. In addition, it contains the outlet 17 for concentrated brine, which is connected to the pump 8 to the brine feed the concentrated brine 9 to the filter 10, which contains the edition purified concentrated brine 12 and release for filter cake 11.

The list of positions for links

1 weak brine

2 hydrochloric acid

3 chloride iron (III)

4 reactor dissolution

5 feeder

6 the bypass device

7 buffer tank

8 pump for brine

9 concentrated brine

10 filter

11 sediment filter

12 purified concentrated brine

13 jet mixing device of the reactor dissolution

14 jet mixing device buffer tank

15 allocator weak brine

16 holes

17 removal of concentrated brine

1. Method of removing silicon compounds from aqueous NaCl brines, which
- first in a weak solution of hydrochloric acid to establish a pH below 3,
in this weak acidified brine add ferric chloride(III) or other trivalent ions of iron,
- prepared so weak brine is continuously injected into paramashiva the range of the reactor dissolution, besides the brine is also undissolved salt,
in the reactor dissolving portions and periodically add fresh salt,
educated concentrated brine is introduced into a mixing buffer tank,
this buffer tank hold when the pH value from 5 to 8,
from this buffer tank is continuously selected stream of concentrated brine and filtered and
filtration of the precipitate, which contains added iron and silicon, unload.

2. The method according to claim 1, characterized in that mixed with ferric chloride(III) or other trivalent iron ions weak brine at a pH value of from 1 to 2 is introduced into the reactor dissolution.

3. The method according to claim 1 or 2, characterized in that the reactor is dissolved add the ferric chloride(III) or ferric ions.

4. The method according to claim 1 or 2, characterized in that the reactor dissolution stirring is carried out by the jet stream.

5. The method according to claim 3, characterized in that the reactor dissolution stirring is carried out by the jet stream.

6. The method according to one of claims 1, 2 or 5, characterized in that the buffer tank stirring is carried out by the jet stream.

7. The method according to claim 3, characterized in that the buffer tank stirring is carried out by the jet stream.

8. The method according to one of claims 1, 2, 5 or 7, characterized in that the unloaded fil is Navalny sediment which contains added iron and silicon, free from the brine in the filter press.

9. The method according to claim 3, characterized in that the discharged filter cake, which contains added iron and silicon, free from the brine in the filter press.

10. The device for implementing the method according to claim 1, including
the reactor dissolved salt,
- jet mixing device in the reactor dissolution,
- boot device for the periodic supply of salt in the reactor dissolution,
the feeding point to enter a weak brine in the reactor dissolution,
- the point of supply to the input of hydrochloric acid and iron chloride(III) or other trivalent iron ions in the supply line of weak brine,
buffer tank for the concentrated brine,
- jet mixing device in the buffer tank,
- hydrodynamic connection between the reactor dilution and buffer tank,
filter the discharge of concentrated brine and unloading device for filter cake,
- the discharge channel and a transport mechanism for holding the concentrated brine from the buffer tank to the filter.

11. The device according to claim 10, characterized in that the reactor dilution and buffer tank to form a single structure, which is divided by-pass device.

12. The device according to claim 11, distinguish what Eesa fact, the single design of the reactor dilution and buffer tank designed as a tub.

13. Device according to one of p-12, characterized in that the flow of weak solution in the dissolution reactor is inserted through the bottom of the reactor dilution lines that have directed up the holes in the form of channels or nozzles.

14. Device according to one of p-12, characterized in that the reactor dilution jet mixing device is located and designed so that you could get the circulation flow around the vertical axis.

15. The device according to item 13, characterized in that the reactor dilution jet mixing device is located and designed so that you could get the circulation flow around the vertical axis.

 

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