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Method of producing biodegradable compositions containing starch derivatives based on polysaccharide ethers and esters

Method of producing biodegradable compositions containing starch derivatives based on polysaccharide ethers and esters
IPC classes for russian patent Method of producing biodegradable compositions containing starch derivatives based on polysaccharide ethers and esters (RU 2445326):
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FIELD: chemistry.

SUBSTANCE: method of producing biodegradable compositions involves treating granules of a hydrophobic polymer with a finishing agent - oleic acid, which is added in batches and adding filler to the hydrophobic polymer, said filler being modified starch THERMTEX, the molecule of which simultaneously contains fragments of ether and ester groups based on phosphoric acid with a different degree of protection. The mixture is thoroughly mixed and extruded at temperature 190-200°C. The invention also relates to a method of producing biodegradable compositions, involving mixing a powdered hydrophobic polymer with filler in form of modified starch THERMTEX, the molecule of which simultaneously contains fragments of ether and ester groups based on phosphoric acid with a different degree of protection. The mixture is thoroughly mixed and extruded at temperature 190-200°C.

EFFECT: improved rheological properties biodegradable polymers, heat-stabilising properties of the obtained product, ensuring good biodegradability of the polymer and obtaining a product with a decorative lustrous surface.

2 cl, 1 tbl, 2 ex

 

The invention relates to the chemical and food industries, in particular the production of biodegradable plastics, and can be used for the manufacture of molded or plastic products for various purposes, including food.

A method of obtaining biodegradable plastics, providing for the introduction of a complex of starch in the hydrophobic polymer [RF Patent №2073037 published 10.02.1997,].

The disadvantage of this method is the low temperature processing of biodegradable compositions, which negatively affects the rheological properties of the obtained polymer, in addition, the product does not have a sufficiently high thermostabilization properties, which leads to the necessity of its processing at temperatures not exceeding 170°C.

The closest in technical essence and the achieved effect is a method for biodegradable plastics, involving the administration of a hydrophobic polymer incompatible with starch as a filler complex starch in the form of particles dispersed in a hydrophobic polymer matrix [RF Patent №2230760 published 20.06.2004,].

The disadvantage of the prototype is that if you increase the temperature of the processing composition loses technological properties (tensile strength, tensile strength and so on) due to thermal decomposition is rajmala, therefore, the mixture of polymer - starch is obtained in the temperature range of 140-160°C, and the necessity of introducing a plasticizer, which is used as an ester of polysaccharide based on cellulose, which leads to lower plasticizing ability and thermal stability of the obtained composition and increases its heterogeneity, in addition, the introduction into the composition of additional agents and complexing agents complicates the technology of production and increases the cost of the product.

The technical problem of the invention is to develop a method of producing biodegradable compositions comprising derivatives of starch-based esters and ethers of polysaccharides to increase the temperature of processing biodegradable compositions to 190-200°C, increase thermostabilization properties of the product, eliminating the need for the introduction of additional agents and complexing agents to improve the rheological properties of biodegradable compositions, to reduce the heterogeneity of the obtained polymer, to simplify technology for the production of biodegradable plastics, to obtain products with a decorative glossy surface.

The technical problem of the invention is achieved in that in a method of producing biodegradable compositions comprising starch derivatives is based on the esters and ethers of polysaccharides, providing an introduction to the hydrophobic polymer filler mixture and further extruding, what's new is that the granules of the polymer is treated with oleic acid, which is used as a finishing agent, and oleic acid is added to the hydrophobic polymer is metered, the filler used a modified starch with a brand name THERMTEX, in the molecule of which consists of fragments of ethers and ester groups on the basis of phosphoric acid of varying degrees of zamestnanosti, the mixture was thoroughly stirred and ekstragiruyut at a temperature of 190-200°C, when this composition is prepared in the following ratio, wt.%:

the hydrophobic polymer 69,5 is 59.5
modified starch THERMTEX 30-40
oleic acid 0,5.

When using powdered hydrophobic polymer composition is prepared by direct mixing of the hydrophobic polymer and filler - modified starch THERMTEX without using a finishing agent, the ratio of the components is, wt.%:

the hydrophobic polymer 70-60
modified starch THERMTEX 30-40.

The technical result of the invention is to increase the temperature of processing biodegradable compositions comprising derivatives of starch-based esters and ethers of polysaccharides, up to 190-200°C, in increasing thermostabilization properties of the product, eliminating the need for the introduction of additional agents and complexing agents, reducing the heterogeneity of the obtained polymer, the simplification of technology for biodegradable plastics, the production of items with decorative glossy surface.

The figure 1 presents a fragment of a molecule modified starch THERMTEX.

THERMTEX - "custom made" food starch custard, obtained on the basis of dichromatopsia oxypropylene with subsequent synthesis of cross-linked product with a gelatinization temperature of about 70°C. the Viscosity THERMTEX very stable at high temperatures, low pH, and also at heavy loads and mechanical impacts. Modified starch THERMTEX is a permitted food additive e [Annex 7 to SanPiN 2.3.2.1078-01 from 14.11.2001,]. This compound is widely used in food industry as thickener food on babok [THE 9187-003-9645 7359-07].

The advantages of modified starch THERMTEX are exceptional resistance to high and low temperatures, different levels of pH of the medium mechanical stress, low hot viscosity, insolubility in cold water, a homogeneous dispersion of the particles when brewing.

It is known that esters of phosphoric acid significantly improves thermal stability of the polymers and are both plasticizers [Mascia. Additives for plastics. M.: Chemistry, 1978].

The presence in the molecules of starch fragments of phosphoric acid in the form of esters provides enrichment culture medium of microorganisms in phosphorus, which promotes a more efficient biodegradation [Aigners, Ibodov Microbiology. M: Academy, 2007].

The method of obtaining biodegradable plastics is as follows.

In mixer make granules hydrophobic polymer (polyethylene, polypropelene, their copolymers and other) 69,5 is 59.5 wt.%, handle coupling additive - oleic acid in the amount of 0.5 wt.%., if using powdered polymer necessity of using a finishing agent disappears, then under intensive continuous stirring, gradually add as a thermo stabilizer modified starch THERMTEX representing phosphoric e is Il starch, in the amount of 30-40 wt.%. The mixture ekstragiruyut at a temperature of 190-200°C with subsequent passage of the molded rod through the calender with the receiving sheet or film material.

The method of obtaining biodegradable plastics is illustrated by the following examples.

Example 1. In mixer make of 69.5 g (69,5 wt.%) polyethylene pellets and intensive continuous stirring, added dropwise to 0.5 g (0.5 wt.%) oleic acid. The mass is stirred for 10 min, then gradually make 30 g (30 wt%) modified starch THERMTEX as stabilizers, processing of the granules of the polymer modified starch THERMTEX carried out in a high-speed mixer for 10 minutes the mixture ekstragiruyut at a temperature of 190°C with subsequent passage of the molded rod through the calender to obtain a sheet material. The obtained biodegradable polymer analyze, determine the melt flow index at a temperature of 190°C, 200°C, water absorption, kinetics of biodegradation. The results of the analyses are presented in table 1.

Example 2. Prepare biodegradable polymer as in example 2, but the amount of polyethylene is 59.5 g (59,5 wt.%), the amount of oleic acid and 0.5 g (0.5 wt.%), and the number of modified starch THERMTEX - 40 g (40 wt%).

Table 1
Defined parameters The control (pure polyethylene) Data examples
1 2
The melt flow index, g/10 min, when:
-190°C; 1,90 1,76 1,64
-200°C. 2,00 1,88 1,70
Water absorption, wt.% 0 1,63 1,87
Weight loss of the biodegradable polymer in the process of biodegradation after 60 days, wt.% 0 11,2 16,6

As can be seen from table 1, obtaining biodegradable polymer proposed method allows to obtain good rheological properties of biodegradable polymer, as evidenced by the melt flow index (MFR), comparable with the TPP pure polyethylene, and the expansion of the m concentration of filler - modified starch THERMTEX in the composition VKT decreases and the temperature increases in processing polymer VKT increases. Water absorption of biodegradable polymers increases with increasing the concentration of filler in the composition, and the process of biodegradation of the polymer depending on the degree of fullness of the composition modified starch THERMTEX flows within 1-2 years.

The optimal ratio of polymer: filler is 70-60: 30-40 wt.%, this relation of parts the product has good rheological properties, while there is a very efficient process of biodegradation of the material. When added to a polymer filler - modified starch THERMTEX - in amount less than 30 wt.% the process of biodegradation of such a polymer has more than two years. When added to a polymer filler - modified starch THERMTEX - more than 40 wt.% is the deterioration of the technological properties of the product (decreases the strength of the material in the gap, the strength of the material in tension and so on).

The use of the method of producing biodegradable compositions comprising derivatives of starch-based esters and ethers of polysaccharides, allows you to:

- to raise the temperature of the processing of biodegradable plastics to 190-200°C, which provides improved realo the practical properties of biodegradable polymers (in particular, to increase VKT);

to improve thermostabilization properties of the obtained product;

- to ensure the good Biodegradability of the polymer;

- to exclude from the technology for biodegradable plastics introduction of additional plasticizer;

- to obtain products with a decorative glossy surface;

to reduce the heterogeneity of the composition;

to simplify technology for the production of biodegradable plastics;

- to reduce the cost of the resulting product.

1. The method of obtaining biodegradable compositions comprising a mixture of a hydrophobic polymer and filler and further extruding the resulting mixture, wherein the polymer beads treated with oleic acid, which is used as a finishing agent, and oleic acid is added to the hydrophobic polymer is metered, the filler used modified starch THERMTEX, in the molecule of which consists of fragments of ethers and ester groups on the basis of phosphoric acid of varying degrees of zamestnanosti, the mixture was thoroughly stirred and ekstragiruyut at a temperature of 190-200°C, while the composition is prepared in the following ratio, wt.%:

the hydrophobic polymer 69,5 is 59.5
modified starch THERMTEX 30-40
oleic acid 0,5

2. The method of obtaining biodegradable compositions comprising a mixture of a hydrophobic polymer and filler and further extruding the resulting mixture, characterized in that the powdery hydrophobic polymer is mixed with a filler, which is used as the modified starch THERMTEX, in the molecule of which consists of fragments of ethers and ester groups on the basis of phosphoric acid of varying degrees of zamestnanosti, the mixture was thoroughly stirred and ekstragiruyut at a temperature of 190-200°C, while the composition is prepared in the following ratio, wt.%:

the hydrophobic polymer 70-60
modified starch THERMTEX 30-40

 

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