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Fireproof polymer composition for film material

IPC classes for russian patent Fireproof polymer composition for film material (RU 2439102):
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FIELD: construction.

SUBSTANCE: composition contains a film binder - a suspension polyvinyl chloride, a plasticiser - diphenyl octyl phosphate, a stabiliser - barium, -cadmium, -zinc-containing complex brand Vigostab BKC, fireproofing additives - magnesium hydroxide brand "Ecopyrene 5C", antimony trioxide, micromarble fractionated in the ratio of (4.66÷6):1:1 accordingly, pigment is titanium dioxide and optical bleacher.

EFFECT: composition has high strength properties, does not sustain combustion, does not produce drops in process of burning, has low weight, high extent of whiteness, has water resistance to several meters of water column.

4 tbl, 9 ex

 

The invention relates to the field of polymer processing, in particular to the development of a polymer composition for film material used in the production of stretch ceilings in industrial and domestic premises during construction and repair.

Known polymeric compositions of enhanced fire resistance [RF patents №2336287 "Composition for polymer material" and No. 2152410 "flame-retardant polymer composition"] can not be implemented to obtain the film material because of the increased rigidity and insufficient degree of whiteness.

Also known polymer composition for roll material [RF patent №2281962 "Polymer composition for roll material"], however, this composition cannot be used in the production of the film material domestic use because of toxicity used as plasticizer of tricresylphosphate (MPCTKF=0.5 mg/m3).

The objective of this invention is to provide a polymeric film material intended for the production of stretch ceilings used in civil construction and repair of residential and industrial premises to align the ceiling.

The essence of the invention lies in the fact that to ensure the fire safety of polymer composition on the basis of the suspension is of polyvinyl chloride with a constant of Fikentscher 70÷72 contains as plasticizer diphenylmethylphosphine. As the stabilizer of a comprehensive barium, cadmium-, zinc-containing complex stabilizer M. Vegetab BKC. Antivirusa Supplement is made in the form of a mixture of magnesium hydroxide m "Akopian 5C", antimony trioxide and mikromramor fractionated in the ratio (4,66÷6):1:1.

The composition also contains a pigment - titanium dioxide and optical bleach at a ratio of 1:0,008 and quantitative composition of the polymeric composition is selected in the following ratio mass parts:

PVC m PVC-M 100
Diphenylmethylphosphine 48÷52
The barium, cadmium-, zinc-containing
integrated stabilizer M. Vegetab BKC 3÷3,5
Magnesium hydroxide m "Akopian 5C" 30÷35
The antimony trioxide 5÷7,5
Mikromramor fractionated 5÷7,5
Titanium dioxide 12÷14
Optical bleach 0,1

As raw materials are used with the components shown in table 4.

In the manufacture of polymeric film material adhered to the following process steps:

- preparation of a polymeric composition in 2-stage turbomachine followed by treatment in an intensive mixer, roll mill, strainer;

- production of the film material on the backing car or calender.

Implementation of the invention with different specific values of the distinctive features shown in the examples 1-9 (see table 1).

Example 1. Polyvinyl chloride suspension m PVC-M, diphenylmethylphosphine, barium, cadmium-, zinc-containing complex stabilizer M. Vegetab BKC, taken in the ratio of 100:50:3, process 2-stage mixer at a temperature of 110÷120°C for 7-10 minutes

In an intensive mixer, heated to 150°C, loaded swollen PVC composition of the 2-stage mixer, pre-mixed with the plasticizer in the ratio of magnesium hydroxide m "Akopian 5C" (2:1), mikromramor fractionated (2:1), jammed into a paste of titanium dioxide (2:1) and antimony trioxide (3:1), optical bleach. Components antivirusa supplements: magnesium hydroxide m "Akopian 5C", antimony trioxide and mikromramor fractionated taken in the ratio of 6:1:1 respectively.

PVC plasticate after intenzivnog the faucet handle in the mill and in the strainer. Heated PVC compound in the form of a harness by means of belt conveyor is fed into the gap between the first and second shafts. The softened PVC weight in the form of a formed film is transferred to the primary third - smelting shaft, and then into the gap between the melting shaft and rubber with later embossed with tinylogo shaft.

Example 2. Similar to example 1, but the content of the plasticizer is 55 parts by weight per 100 parts by weight of PVC, and the ratio antivirusa supplements is 6:1,5:2, respectively.

Example 3. Similar to example 1, but the content of the plasticizer is 45 parts by weight per 100 parts by weight of PVC, and the ratio antivirusa supplements is 8:1:1 respectively.

Example 4. Similar to example 1, but the content of the stabilizer is 4 parts by weight per 100 parts by weight of PVC, and the ratio antivirusa additive is 4:1:1 respectively.

Example 5. Similar to example 1, but the content of the stabilizer is 2.5 parts by weight, and the content of titanium dioxide - 14 parts by weight per 100 parts by weight of PVC.

Example 6. Similar to example 1, but the ratio antivirusa supplements is 6:0,6:0,6 respectively.

Example 7. Similar to example 1, but the content of titanium dioxide is 10 parts by weight, and optical Brightener to 0.08 parts by weight per 100 parts by weight of PVC.

Example 8. Similar to example 1, but the content of the plasticizer is 48 parts by weight per 100 parts by weight of P Is X.

Example 9. Similar to example 1, but the content of the plasticizer is 52 parts by weight, of the stabilizer of 3.5 parts by weight, of titanium dioxide 14 parts by weight per 100 parts by weight of PVC, and the ratio antivirusa supplements is 4.66:1:1 respectively.

The resulting material was tested for physical and mechanical properties in accordance with state Standards (see table 2-3).

As can be seen from tables 1-3 proposed technological regimes and the production parameters of the material allow us to fully achieve the objectives of the present invention.

As can be seen from the data presented in table 2 for example 1, the quantitative composition of polyvinylchloride composition is optimal and allows you to get stated in the description of the film material that meets the requirements documentation.

Using this proposed polyvinylchloride composition of polymeric film material to give a reliable physical-mechanical characteristics: sufficient strength, vodovoroty to a few meters of the water column.

Through the use of more efficient plasticizing, antipyrine and other additives to achieve high fire resistance and high degree of whiteness of the polymer film material, which undoubtedly increases the safety of living conditions and improves the aesthetic perception.

Table 1
The polymeric film material(mass parts)
№№ p/p Name of the component The placeholder Examples
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12
1. Polyvinyl chloride suspension m PVHS-M 100 100 100 100 100 100 100 100 100 100
2. The dioctylphthalate 15÷30 - - - - - - - - -
3. The mixture cresyldiphenyl: CP-470 (3:1) 23÷45 - - - - - - - - -
4. Diphenylmethylphosphine - 50 55 45 50 50 50 50 48 52
5. Stearin 0,5÷1 - - - - - - - - -
6. Integrated stabilizer SCS-17 1÷2 - - - - - - - - -
7. Trehosnovnoy lead sulfates 3÷5 - - - - - - - - -
8. The stabilizer complex barium, cadmium-, zinc-containing m Vegetab BKC - 3 3 3 4 2,5 3 3 3 3,5
Chalk 5÷10 - - - - - - - - -
10. The antimony trioxide 10÷20 5 7,5 5 5 5 3 5 5 7,5
11. Mikromramor fractionated (series "Super") - 5 10 5 5 5 3 5 5 7,5
12. Magnesium hydroxide m "Akopian 5C" - 30 30 40 20 30 30 30 30 35
13. The aluminum trihydrate 30÷40 - - - - - - - - -
14. Pigments 0,5÷3 - - - - - - - - -
15. Titanium dioxide - 12 12 12 12 14 12 10 12 14
16. Optical bleach - 0,1 0,1 0,1 0,1 0,1 0,1 0,08 0,1 0,1
Total: 188÷256 205,1 215,6 211,1 195,1 to 206.6 201,1 205,08 203,5 to 219.5

Table 2
Physico-mechanical parameters
№№ p/p Name of indicator The placeholder Examples
1 2 3 4 5* 6 7** 8 9
1 2 3 4 5 6 7 8 9 10 11 12
1. Thickness, mm 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02 0,2±0,02
2. The tensile strength, MPa in the longitudinal direction 18 19 16,1 19,5 18,4 18,8 18,6 18,8 19,5 18
in the transverse direction 14 14,2 14 14,8 14,5 14 14,2 14 14,6 14
3. Elongation at break, %
in the longitudinal direction 330 220 225 180 220 220 220 225 220 220
in the transverse direction 290 265 270 200 260 250 245 260 260 265
4. Rigidity, SN in the longitudinal direction 1,1 1,6 1,3 2,8 2,6 1,6 1,5 1,6 1,6 1,5
in the transverse direction 1,2 1,5 1,2 2,5 2,0 1,5 1,4 1,5 1,5 1,4
5. Oxygen index, % O2 35 35 34 35 34 35 34 35 35 35
6. Weight loss, % (exposure time 30") the 3.8 2,8 2,6 2,6 3,0 2,8 3,0 3,1/td> 2,8 2,7
7. The value of the charred area, mm 60 50 50 50 55 52 55 55 50 50
* - when processing there are colored stripes
** samples with low white

Table 3
Comparative physico-mechanical properties of the film material
№№ p/p Name of indicator Test method The norm on THE 8721-027-00302480-04 The analogue EN The proposed material for the patent application
1 2 3 4 5 6
Thickness, mm GOST 17035 0,2±0,02 0,21 0,21
2. Breaking load tensile, MPa GOST 14236 not less than
in the longitudinal direction 15 17,8 19,8
in the transverse direction 14 14,0 14,2
3. Elongation at break, % in the longitudinal direction GOST 14236 not less than
150 330 220
in the transverse direction 140 290 265
4. Rigidity, SN GOST 8977 no more than
in the longitudinal direction 3 1,1 1,6
in the transverse direction 1,2 1,5
5. The lightfastness, points GOST 9780 not less than 4 3 4
6. Resistance to sweetalba aging (rigidity), % GOST 8979-75 200 120 120
7. The duration of the self-burning, - 0 0

Table 4
Characteristics of components used
№ p/p Name of the component The main quality indicators The normal rate
1 2 3 4
1. Polyvinyl chloride 1. The aggregate state powder
suspension m PVHS-M 2. The amount of dirt and debris, pieces, no more than 16
GOST 14332-78 3. Value To 70÷72
4. Bulk density, g/cm3 0,45÷0,55
5. The remainder of sifting sieve No. 0315, %
on sieve No. 0063, %
not more than 0,5
95
2. Diphenylmethylphosphine 1. The aggregate state transparent liquid
2. Mass fraction P, % 8,5
3. Density pri°C, kg/m3 1090
4. Acid number, mg KOH/g 0,01
3. The stabilizer complex barium, cadmium-, zinc-containing m Vegetab BKC 1. The aggregate state Homogeneous pasty mass from cream to light brown
2. Mass fraction of VA, % 3÷4
3. Mass fraction of Zn, % 0,03÷0,1
THE 2492-410-04872688-99 4. Mass fraction of Cd, % 6,8÷7,9
5. Mass fraction of residue on sieve 04 To GOST 6613,% not more than 4
6. The color on the iodine scale, no more rooms 8
4. Magnesium hydroxide 1. The aggregate state Powder
m "Akopian 5C" 2. Bulk density, g/l 300÷450
THE 1517-003-59074732-2007 3. The particle size distribution (D 50%), microns 3÷4,5
4. The particle size distribution (D 90%), microns 10,5÷12
5. Weight loss on ignition, % not less than 30÷33

Continuation of table 4
1 2 3 4
5. The antimony trioxide 1. The aggregate state the white powder
THE 48-14-8-83 2. Mass fraction of basic substance, % not less than 98
6. Processed rutelinae 1. The aggregate state powder
modification of titanium (Tio2) NE 48-0501-347-92 2. The average particle size, microns 0,22÷0,26
7. Mikromramor 1. The aggregate state powder
fractionated (series 2. Mass fraction, %
"Super") Caso3 not less than 98
THE 5716-003-40705684-2001 MgCO3 not more than 1.5
Fe2About3 not more than 0.1
3. The average median particle diameter (D50), microns 1,7÷0,2
4. Maximum median particle diameter (D98), microns 10÷2
8. Titanium dioxide pigment 1. The aggregate state powder
GOST 9808-84 2. Mass fraction of titanium dioxide, % not less than 93
3. Mass fraction rutile form % not less than 95
4. Rate, g/m2 no more than 40
5. Dispersibility, mcm not more than 15
6. White, srvc. units at least 94
9. Optical bleach 1. The aggregate state crystalline powder
Threetex FP yellow
2. Melting point, °C 216÷222
3. Ash content, % not more than 0.1
4. The content of basic substance, % 97

Flame retardant polymer composition for film material, including suspension polyvinyl chloride, plasticizer, thermo stabilizer, flame retardant, pigments, characterized in that the plasticizer is used diphenylmethylphosphine, as ThermoTube is Isadora barium-, cadmium-, zinc-containing complex stabilizer M. Vegetab BKC; antipyridoxine supplements - magnesium hydroxide m "Akopian 5C", antimony trioxide, mikromramor fractionated taken in the ratio (4,66÷6):1:1, respectively, as the pigment is titanium dioxide and optical bleach, and the quantitative composition of the polymeric composition is selected in the following ratio, parts by weight:

PVC m PVC-M 100
Diphenylmethylphosphine 48÷52
The barium, cadmium-, zinc-containing
integrated stabilizer M. Vegetab BKC 3÷3,5
Magnesium hydroxide m "Akopian 5C" 30÷35
The antimony trioxide 5÷7,5
Mikromramor fractionated 5÷7,5
Titanium dioxide 12÷14
Optical bleach 0,1

 

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