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Control system of stages of rotating blades of stator of compressor of gas turbine engine |
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IPC classes for russian patent Control system of stages of rotating blades of stator of compressor of gas turbine engine (RU 2422644):
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Adjustment device of alignment of control ring of rotating blades of gas-turbine engine relative to cylindrical casing of crankcase includes control ring containing multiple threaded holes made in radial direction and multiple holders of blocks, each of which includes threaded bar screwed into one of threaded holes of the ring. On inner end of each block holder there installed is the block intended to come into contact with cylindrical casing. In addition, control ring includes multiple slots having tangential direction and passing through the ring in radial direction. Each slot is interconnected with one of threaded holes of the ring. Device has also compression means of each of the slots in longitudinal direction in order to lock the position of block holders. Other invention of the group refers to gas-turbine engine containing the above adjustment device of alignment of control ring of rotating blades.
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Blade with variable setting angle for compressor of gas-turbine engine includes sleeve installed with possibility of rotation around guide roller of blade and intended for installation into housing of turbo machine. Connection between sleeve and guide roller is performed by a pair of nickel graphite/titanium; at that, guide roller consists of material on the basis of titanium, and sleeve is made from material on the basis of nickel and graphite. Sleeve has been made by agglomeration of powder on the basis of nickel and graphite. Other inventions of the group refer to gas-turbine engine and its compressor including the above blades with variable setting angle.
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Stator blade with alternate angle of assembly installed in case of gas-turbine motor consists of blade body, of platform, of fulcrum pin, of piece with disk and of at least one stop tongue. The disk of the piece with its one side is positioned on the platform and with its another side rests on a wall of the case directly or by means of a bushing. The piece is stationary in rotation relative to axis of the fulcrum pin. Each stop tongue is rigidly tied with the disk and interacts with a complementary surface corresponding to a flat made on the platform. The fulcrum pin consists of a ring-like yoke forming a bearing; in the disk of the piece there is made the central orifice large enough to ensure piece passing along the fulcrum pin. Another invention of the group refers to the gas-turbine motor containing at least a row of stator blades with alternate angle of assembly; the blades are installed in the case and are equipped with the above said piece interacting with a bushing positioned in a seat of the case. One more invention refers to the procedure for repair of the blade with alternate angle of assembly, platform of which has a worn part caused by friction with installed bushing. The procedure consists in mechanical treatment of this worn out part of the platform and in adding a piece to form the above said blade.
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Jacket contains stationary coaxial circular rail projecting from external surface of this jacket. Also, at least three movable parts spaced one from another in circumferential direction can travel along this rail. Each movable part is connected with the driven ring by means of a radial guiding structure. For each movable part the radial guiding structure contains an element in form of a rod installed in radial direction into an orifice made in the said ring. The rod-shaped element is secured on the movable part. Another invention of the group refers to a compressor equipped with at least one above said row of the blades of the straightening device with alternate angles of assembly. One more invention refers to the gas-turbine motor incorporating the said compressor.
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Proposed compressor comprises outer case and at least one line of fixed vanes with variable angle that are furnished with rotary axles. Axles of vanes cross the case through holes via inserts that make plain bearings. Each insert comprises metal cartridge, a one-piece outer part, and ceramic ring soldered in between ceramic ring outer surface and cartridge inner wall. Each vane axle comprises additionally a plug-in ring made from metal based on nickel, iron or cobalt and fitted on said axle. The other invention of proposed set relates to the insert intended for fitting into compressor case through hole to make plain bearing of vane axle with variable angle. Insert consists of metal cartridge, a one-piece outer part, and ceramic ring soldered in between ceramic ring outer surface and cartridge inner wall. One end of the cartridge comprises the flange running radially outward.
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Line of vanes with variable pitch comprises vanes arranged in casing and driven by their control system. Said control system comprises driving ring secured on said casing and articulated by levers with aforesaid vanes to set them moving simultaneously. Driving ring is simply revolved around turbojet engine axis. Control system comprises two coaxial parts, namely: inner part rigidly coupled with casing and outer part incorporating said driving ring coupled with aforesaid levers and directed to revolve about said inner part. At least one electrically driven unit is arranged between said inner and outer parts. Another invention of the set relates to compressor furnished with said row of vanes of straightening grid. One more invention relates to turbojet engine comprises aforesaid compressor.
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Control device of alignment of control ring of rotating blades of gas turbine engine relative to its longitudinal axis, in which the control ring envelopes the annular surface aligned in the axis of gas turbine engine, includes many shoes intended for being engaged with the above annular surface. Each rotating blade is connected to control ring by means of the locking dog the first end of which is fixed on the control ring by means of trunnion installed radially on the above ring, and its other end is installed on rotating pin of the blade. Each shoe is fixed on shoe holder; at that, each shoe holder is fixed under the control ring by means of connecting systems intended for being assembled above the ring. Each shoe holder includes mainly the tubular part passing in longitudinal direction from control ring towards its inner space with possibility of installing an additional tubular part of shoe in it. Also device has the screw intended for being screwed into additional tubular part of shoe for controlling the radial position of the shoe. Other inventions of the group relate to the number of compressor stator blades and gas turbine engine, which include the above described control device of alignment of control ring of rotary blades.
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Friction bearing consists of first element of bearing made out of austenite steel and second element of bearing made out of martensite steel possessing higher hardness. Also the first element corresponds to a padding, surface of which has higher hardness due to treatment by cold deformation of hardening. Additionally the first element is formed with cylinder rims (107, 108) connecting sole of shaft (114) with platform (113), while the second element is formed with bushings (104, 105) positioned in bored orifice of the case (103).
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Set of invention relates to rotary vane control mechanisms and can be used in aircraft turbomachine compressor guide apparatus to control inclination of guide apparatus guide vanes, and in stationary gas turbine engines. Proposed control device comprises tie rod, links including coupling sleeve arranged in driving ring and pin with its one end connected with tie rod and another end arranged in coupling sleeve, and elements to arranged tie rod on the pin of vane to be controlled. In compliance with this invention, coupling sleeve is arranged off center, aforesaid pin is pivoted onto tie rod, off center relative to the pin part fitted into coupling sleeve. Note also that proposed device can be fixed in required position with respect to relative arrangement of the pin and coupling sleeve in driving ring.
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Device for adjustment of blades with variable angle of installation in turbomachine contains control ring installed with possibility to rotate around turbomachine body and connected with blades with variable installation angle using levers. Each lever has radial stud at its one end for connecting with control ring, and at the other its end - hole for mounting on square drive performed on the end of blade cylindrical pin. The blade pin is rotatably guided in cylindrical channel and has axis which is tilted relative to axis of lever radial stud. Hole in the lever has dimension in longitudinal direction of lever that exceeds dimension of square drive with which the lever interacts to form gap that varies according to square drive and mounting hole height. Gap height varies between the value which is sufficient to provide coupling engagement of mounting hole on square drive by means of lever moving in parallel to its radial stud axis and the value which actually equals to zero when the lever is placed on square drive.
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Adjustment device of alignment of control ring of rotating blades of gas-turbine engine relative to cylindrical casing of crankcase includes control ring containing multiple threaded holes made in radial direction and multiple holders of blocks, each of which includes threaded bar screwed into one of threaded holes of the ring. On inner end of each block holder there installed is the block intended to come into contact with cylindrical casing. In addition, control ring includes multiple slots having tangential direction and passing through the ring in radial direction. Each slot is interconnected with one of threaded holes of the ring. Device has also compression means of each of the slots in longitudinal direction in order to lock the position of block holders. Other invention of the group refers to gas-turbine engine containing the above adjustment device of alignment of control ring of rotating blades.
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Blade with variable setting angle for compressor of gas-turbine engine includes sleeve installed with possibility of rotation around guide roller of blade and intended for installation into housing of turbo machine. Connection between sleeve and guide roller is performed by a pair of nickel graphite/titanium; at that, guide roller consists of material on the basis of titanium, and sleeve is made from material on the basis of nickel and graphite. Sleeve has been made by agglomeration of powder on the basis of nickel and graphite. Other inventions of the group refer to gas-turbine engine and its compressor including the above blades with variable setting angle.
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Procedure for fabricating blade of guiding mechanism of stem turbine consists in connection of padding with blade body by means of contact weld and electron-beam weld. The padding is connected with the blade body by contact welding at the exit edge of the blade, while slit channels are arranged between sections of contact welding along the exit edge of the blade.
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Stator blade with alternate angle of assembly installed in case of gas-turbine motor consists of blade body, of platform, of fulcrum pin, of piece with disk and of at least one stop tongue. The disk of the piece with its one side is positioned on the platform and with its another side rests on a wall of the case directly or by means of a bushing. The piece is stationary in rotation relative to axis of the fulcrum pin. Each stop tongue is rigidly tied with the disk and interacts with a complementary surface corresponding to a flat made on the platform. The fulcrum pin consists of a ring-like yoke forming a bearing; in the disk of the piece there is made the central orifice large enough to ensure piece passing along the fulcrum pin. Another invention of the group refers to the gas-turbine motor containing at least a row of stator blades with alternate angle of assembly; the blades are installed in the case and are equipped with the above said piece interacting with a bushing positioned in a seat of the case. One more invention refers to the procedure for repair of the blade with alternate angle of assembly, platform of which has a worn part caused by friction with installed bushing. The procedure consists in mechanical treatment of this worn out part of the platform and in adding a piece to form the above said blade.
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Jacket contains stationary coaxial circular rail projecting from external surface of this jacket. Also, at least three movable parts spaced one from another in circumferential direction can travel along this rail. Each movable part is connected with the driven ring by means of a radial guiding structure. For each movable part the radial guiding structure contains an element in form of a rod installed in radial direction into an orifice made in the said ring. The rod-shaped element is secured on the movable part. Another invention of the group refers to a compressor equipped with at least one above said row of the blades of the straightening device with alternate angles of assembly. One more invention refers to the gas-turbine motor incorporating the said compressor.
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Bush for blade hinge with adjustable mounting angle for turbomachine installed in hole of turbomachine ring represents tubular frame with longitudinal axis and comprises at least three ribs. Shape of hole in turbomachine ring matches shape of bush, and ribs protrude along radius outside relative to longitudinal axis of tubular frame, pass along axis by its full height and are evenly distributed along its peripheral surface. Each rib of bush is arranged in the form of tubular rib, having substantially oval cross section. Other invention of group relates to ring of turbomachine having multiple holes, every of which is intended for location of guide hinge of blade with adjustable mounting angle, and multiple above specified bushes. Another two inventions relate to compressor of turbomachine and turbomachine, comprising at least one above specified ring.
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Turbojet engine crankcase sheathing comprises two coaxial shells arranged one inside the other and rigidly jointed together by radial jackets that accommodate crankcase radial ducts. Sheathing inner shell lower edge is secured on crankcase element and rests axially on the other crankcase element by its upper edge. Sheathing, in free state, features axial size smaller than axial distance between attachment points of lower edge of inner shell and points of axial support of case of outer shell upper edge, when it is secured on crankcase. Another invention of proposed set relates to turbojet engine comprising above described crankcase sheathing.
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Line of vanes with variable pitch comprises vanes arranged in casing and driven by their control system. Said control system comprises driving ring secured on said casing and articulated by levers with aforesaid vanes to set them moving simultaneously. Driving ring is simply revolved around turbojet engine axis. Control system comprises two coaxial parts, namely: inner part rigidly coupled with casing and outer part incorporating said driving ring coupled with aforesaid levers and directed to revolve about said inner part. At least one electrically driven unit is arranged between said inner and outer parts. Another invention of the set relates to compressor furnished with said row of vanes of straightening grid. One more invention relates to turbojet engine comprises aforesaid compressor.
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Proposed device comprises circular element. Nozzle guide vanes are arranged radially between circular outer and inner sites, spaced apart to constrict gaseous combustion product passage in turbine. Vanes are spaced apart to constrict critical section to make it minimum section. Circular element features coefficient of expansion less than that of guide vanes sites. Circular element is secured on outer site to stay in two positions: first position corresponding to site no-expansion state wherein it provides for continuous gas-air flow profile, and second position corresponding to site expansion state wherein it extends into gas-air flow to reduced its section. Another invention of the set relates to turbine nozzle guide vanes comprising above described device.
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Gas turbine engine comprises intermediate assembly 14 to be arranged axially between turbine 1st and 2nd assemblies. The latter can represent LP compressor and HP compressor or HP turbine and LP turbine. Said intermediate assembly comprises circular channel 5c running around central axial line 18 of intermediate assembly 14. Intermediate assembly serves to direct gas flow from gas channel in the 1st assembly to that in the 2nd assembly. Inlet 19 of said circular gas channel 5c of intermediate assembly is notably shifted radially relative to its outlet 20. Intermediate assembly circular gas channel 5c accommodates at least one guide element 28, 29 to direct gas flow. Said guide element features the shape of circular guide element and is located nearby curved section of the wall that forms circular gas channel.
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Adjustment device of alignment of control ring of rotating blades of gas-turbine engine relative to cylindrical casing of crankcase includes control ring containing multiple threaded holes made in radial direction and multiple holders of blocks, each of which includes threaded bar screwed into one of threaded holes of the ring. On inner end of each block holder there installed is the block intended to come into contact with cylindrical casing. In addition, control ring includes multiple slots having tangential direction and passing through the ring in radial direction. Each slot is interconnected with one of threaded holes of the ring. Device has also compression means of each of the slots in longitudinal direction in order to lock the position of block holders. Other invention of the group refers to gas-turbine engine containing the above adjustment device of alignment of control ring of rotating blades.
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FIELD: engines and pumps. SUBSTANCE: control system of stages of rotating blades of stator of compressor of gas turbine engine includes drive shaft including driving arm connected through a rod to power cylinder of control mechanism, and the arm connected through a rod to sensor of setting angle of rotating blades. Driving arm includes outer and inner arms connected at two points by means of the first and the second fasteners. Inner arm has the possibility of being rotated relative to the second fixture in case of damage of the first fixture. Rods of power cylinder and sensor have the possibility of being moved in parallel planes, and sensor is directly connected to automatic control system of gas turbine engine. EFFECT: invention allows improving reliability of control system owing to obtaining reliable information on actual position of rotating blades of stator. 2 cl, 3 dwg
The invention relates to the field of aviation and gas turbine plants for terrestrial applications, namely high pressure compressor turbojet engines and methods of speed control of the rotary blades of the stator of the compressor. Improvement of the parameters of the engine, in particular, increase engine efficiency and reduce fuel consumption, requires improving the efficiency of the compressor and the expansion of the range of stable operation. One of the ways to increase the efficiency of the compressor is the expansion of the variance of angles and ranges of angles of rotation of the blades of the guide blade apparatus-speed compressor high pressure transient modes of engine operation from start up to maximum thrust, including emergency, and unsteady modes. One of the main conditions engine performance over the entire range of modes of operation is the reliability of all the individual elements of the mechanism of rotation of the blades, guide vanes. Known control system the speed of the rotary blades of the stator of the compressor of the gas turbine engine via a drive mechanism rotating the inlet guide vanes (BHA) engine PS-90A in which the rotor angle sensor installation the rotary blades by means of rods connected with the leading arm the m drive shaft (Sea, Iaaneem, Dee, Alexander Neradko, Aaiasb. Aircraft engine PS-90A, M.: Libra, 2007, p.57). Upon breakage of the lead arm is impossible to obtain reliable information about the actual position of the rotary blades of the stator of the compressor, since in this case would violate the relationship between the angle sensor installation the rotary blades and by the turning blades. Closest to the proposed management system is the speed of the blades of the stator turbojet engine with a variable angle, including the power mechanism by rods and levers associated with a synchronizing ring control, which in turn is connected with each of the rotary blades of the stator of the compressor of the gas turbine engine (Application for invention No. 2006116817, F02K 3/00, 2007). When you increase the load on the lift mechanism may break parts and violation of the kinematic relations between the power cylinder and drive shaft. This will lead to spontaneous install turning vanes in an indeterminate angle and, ultimately, to surge, emergency stop engine and compressor failure. The technical problem which is solved by the invention is to improve system reliability by preventing failure of the compressor in case of violation of the kinematic relations between the power cylinder and drive shaft by means of obtaining reliable information about the actual position of the rotary blades of the stator, coming into the automatic control system of gas turbine engine. The invention consists in that the control system the speed of the rotary blades of the stator of the compressor of the gas turbine engine with a control mechanism associated with each rotary blade speed through the drive shaft with the lever according to claim 1 of formula drive shaft further includes a leading arm, which is connected with the power cylinder control mechanism by means of traction and contains outer and inner levers connected in two places using the first and second fastening elements, with the inner lever is configured to rotate relative to the second fastening element in case of failure of the first fastening element and the stator housing fixed angle sensor installation the rotary blades associated with the lever drive shaft through a thrust sensor, while the traction force of the vehicle and the sensor is arranged to move in parallel planes, and the sensor is directly connected with the automatic control system of gas turbine engine. In addition, according to claim 2 of the formula first and second fastening elements on the strength characteristics vary at least 3 times. The first element is the so-called "weak link" of the inner lever, which in the first ocher is d ' breaks down when loading. In case of failure of the first fastening element ("weak link") and violation of the kinematic relations between the power cylinder and drive shaft speed of the rotary blades of the stator of the compressor will be saved kinematic connection sensor installation angle of the rotary blades themselves blades that will provide reliable information about the actual position of the rotary blades. And in the case of achieving the limit values of the mismatch between the software value of the angle of the blades and the actual characterizing the range becompany operation of the compressor, depending on the mode of operation of the engine automatic control system generates a signal to run lock, or on the termination of the startup or shutdown of the engine. This protects the compressor from damage due to surge. In addition, it becomes possible to objectively analyze the situation that led to the halt or stop run or the run lock. In case of breakage of the fastening element of the internal lever enables quick replacement of this element directly in the operation. Figure 1 shows the stage rotary vane compressor stator of a gas turbine engine, figure 2 is a view As in figure 1. Figure 3 presents the leading lever drive shaft speed of the rotary blades. In the stator to compress the ora gas turbine engine placed guides blade apparatus with rotating blades 1 compressor stator, on the outer pins are fixed swing arms 2. The lever 2 is pivotally connected with a synchronizing rings 3 adjustable rods 4, the drive shaft 5 and power 6 cylinder control mechanism rotary blades 1. The driving shaft 5 includes leading the lever 7 and the arms 8, United articulated rods 9 of the power cylinder 6 rods 10 sensor 11 installation angle of the rotary blade 1, as well as rods 4 connected with a synchronizing rings 3. Thrust 9 and 10 is arranged to move in parallel planes. Leading the lever 7 includes outer 12 and inner levers 13, United in two places using the first 14 and second 15 of the fastening elements. The first element 14 (the"weak link") on the strength of lower than 15 second, at least 3 times. The inner lever 13 is made to rotate relative to the second fastening element 15 in case of failure of the first element 14, the "weak link". The rotation of the blades 1 is carried out simultaneously from the power cylinder 6, the efforts which are transmitted simultaneously on adjustable thrust levers 9 and 7, synchronously rotating drive shaft 5. The shaft 5 interacts hinge connections of the levers 8 with adjustable rods 4 and through the swivel rotates the synchronizing ring 3 around the axis of the stator of the compressor. A synchronizing ring 3 pivotally connected with rotimi levers 2 and in turn interact with external pins of the rotary blades 1, providing the required angles of the guide vanes 1 in all modes of operation of the compressor of the gas turbine engine. The system works as follows. In the case of a significant increase in load on the details of the control mechanism of the rotary blades 1 and violations of the kinematic connection between the power cylinder 6 and the drive shaft 5 is broken "weak link" 14 leading arm 7. The internal lever 13 rotates about the axis of the second fastening element 15, thereby maintaining the kinematic connection between the blades 1 of the stator and the sensor 11. In the case of achieving the limit values of the mismatch between the software angle αonthe program and the actual value of αoncharacterizing the range becompany operation of the compressor depending on the mode of operation of the engine, the automatic control system generates a signal to lock or termination of the startup or shutdown of the engine. This ensures protection against breakage of parts of the compressor from surging. In addition, it becomes possible to obtain reliable information about the actual position of the rotary blades of the stator, allowing to analyze the situation that led to the stop, start or termination of the lock start engine. After engine shutdown and elimination in the in a significant increase in the load on the lift mechanism enables quick replacement of the first fastening element 14 (the"weak link") and start the engine. 1. Control system the speed of the rotary blades of the stator of the compressor of the gas turbine engine with a control mechanism associated with each rotary blade speed by the drive shaft of the levers, wherein the drive shaft further includes a leading arm, which is connected with the power cylinder control mechanism by means of traction and contains outer and inner levers connected in two places using the first and second fastening elements, with the inner lever is configured to rotate relative to the second fastening element in case of failure of the first fastening element and the stator housing fixed angle sensor installation the rotary blades associated with the lever drive shaft through thrust sensor, while the traction force of the vehicle and the sensor is arranged to move in parallel planes, and the sensor is directly connected with the automatic control system of gas turbine engine. 2. Control system the speed of the rotary blades of the stator of the compressor of the gas turbine engine according to claim 1, characterized in that the first and second fastening elements on the strength characteristics vary at least 3 times.
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