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Potassium chloride obtaining method from sylvinite ore

IPC classes for russian patent Potassium chloride obtaining method from sylvinite ore (RU 2366607):
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FIELD: mining.

SUBSTANCE: method involves ore crushing, mill pulverising, sludge removal, grouping of desludged ore suspension. Coarse fraction of desludged ore suspension with density of 60-70% of solid matter is conditioned with emulsion of reagents, which is taken in quantity of 60-70% of total reagent flow; then, coarse fraction is combined with small fraction of desludged ore suspension with density of 30-40% of solid solid matter and supplied to the combined floatation. At that, the rest part of the emulsion of reagents is supplied in parts immediately to the combined floatation process thus obtaining crude concentrate and remainders. Crude concentrate is processed thus obtaining the finished product, and floatation remainders are grouped, small fraction of remainders is supplied to the dump pit, and coarse one - to the mill to be pulverised. When coarse fraction of ore suspension is being conditioned, water solution containing hydrochloride of high-molecular amine, oksal and catalytic gas oil at mass ratio of 1:0.4:0.4 correspondingly is used as emulsion of reagents.

EFFECT: increasing sylvin extraction from ore and decreasing flow of reagents.

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The invention relates to the technology of production of mineral fertilizers and can be used when receiving potassium chloride from sylvinite ores by flotation method.

A method of obtaining potassium chloride from sylvinite ores, including grinding, desliming, separate air conditioning reagents and separate flotation large (0.8 to 0.25 mm) and small (less than 0.25 mm) fraction (A.S. No. 1435301, B03D 1/00, Publ. 07.11.88. Bull. No. 41).

The disadvantage of this method is the low efficiency of the flotation of coarse particles of potassium chloride and the loss of his tail.

The closest to the proposed invention is a method of obtaining potassium chloride from sylvinite ores, including the crushing, grinding, desliming, the classification of the ore slurry, separate air conditioning emulsion reagents coarse and fine fractions in dense suspensions with emulsion amines, blowing agent and non-polar reagent, joint flotation of coarse and fine fractions with subsequent control flotation received tails and regrinding the coarse fraction of tailings control flotation in a separate loop. (P. of the Russian Federation No. 2136594, C01D 3/08, Publ. 10.09.99).

The disadvantage of this method is the complexity and lack of effectiveness of the scheme enrichment of sylvinite ore in part the processing of large fractions of tails.

The technical is the ski of the present invention is to improve the extraction of large fractions Silvina by conditioning them reagent in dense slurries, the loss reduction of the useful component aggregates the flotation tailings by high-performance classification, cosmelenia splices and in reducing the consumption of reagents.

The technical result is achieved by a method of obtaining potassium chloride from sylvinite ore, including the crushing, grinding in the mill, desliming, classification obesshlamlennyj ore suspension, air conditioning large fraction of the ore slurry emulsion reagent with subsequent joint flotation of coarse and fine fractions of the ore slurry producing crude concentrate and tails, with a rough concentrate is processed to the finished product, and the flotation tailings are classified, a small fraction of tailings sent to the dump, and large - for regrinding, with a large fraction obesshlamlennyj ore slurry density (content) 60-70% solid condition emulsion of the reactants, taken in an amount of 60-70% from the total consumption of reagents, and then combine large fraction fine fraction obesshlamlennyj ore slurry with density (content) 30-40% solid and is directed to joint flotation, while the remaining portion of the emulsion of the reactants serves parts directly in the joint process of flotation, and a large fraction of the tailings return on regrinding in the mill. For conditioning large is racchi ore slurry as an emulsion of the reactants used an aqueous solution, contains hydrochloride high molecular weight amine, oxal and catalytic gas oil, respectively, in a mass ratio of 1:0,4:0,4.

The method is as follows.

Source material, such as crushed sylvinite ore (average diameter of 3-3,5 mm) suspended saturated salt solution to W:T=1.5 and 1.7. Received ore slurry is classified according to the class of 0.8-1.2 mm Large fraction classification is sent for crushing in ore, for example, a rod mill with follow-up audit (verification) classification of mill discharge class 0,8-1,2 mm, Then a large fraction of the control (calibration) the classification of return on regrinding in the ore mill.

The fine fraction preliminary and control (calibration) classification are combined and sent to the desliming implemented hydromechanical and flotation methods. Next obesshlamlennyj ore slurry is classified in the class of 0.7-0.8 mm. thus receive a large fraction of classification, with the content of 60-70% solids which are mixed with the emulsion of the reactants (condition) in a horizontal paddle mixer for 2-4 min, using 60-70% of the emulsion of the reactants from the total consumption.

As reagents for conditioning the ore slurry is used, for example, an aqueous solution of the hydrochloride is Yakovchenko amine, oxal and catalytic gas oil mass ratio of 1:0,4:0,4.

A large fraction, treated with reagents, together with a small fraction of less than 0.8 mm and sent to the joint flotation, for example, in chamber mechanical photomachine FBD-6,3.

The remaining reagents, 30-40% of the total flow, add by fractional feed directly into 3 and 5 cameras photomachine FBD-6,3 in the amount of 25-35% and 5% respectively. In the flotation get crude concentrate and tails.

Rough concentrate is classified according to the class of 0.6 mm to produce zakopanego oversize product, and undersize product directed to prechistoy flotation. The oversize of the classification and concentrate cleaner cell after flattie are prepared product.

The flotation tailings are classified according to the class of 0.7 mm Bottom product control classification tails after filtering is a final tailings, and the top product classification coarse fraction of tailings consist primarily of halite and intergrowths of halite with Silvina, shall be used for regrinding in the ore mill. Then doselectone the flotation tailings are the whole scheme of obtaining potassium chloride.

For obesshlamlennyj ore slurry consisting of polydisperse particles with a range of particle size of 1.6-0 mm, the nature is but the difference of the specific surface of the particles, when handling reagents - gatherers affect the sorptive capacity of the particles, especially large ones, about 0.8 mm.

Separate handling of reagents coarse and fine fractions of the ore slurry creates conditions for reduction of consumption of reagents, because processing of large fractions of the ore slurry is produced in the absence of fine-grained fractions Silvina, characterized by high sorption activity and, consequently, unreasonably increased consumption of reagents. Thus, the use of separate air-conditioning coarse and fine fractions of the ore slurry reduces the consumption of reagents by 8-10% compared to the existing scheme (the prototype), and removing Silvina by 1.5-2.0%.

Conducted comprehensive research, including mineralogical, it was found that when using a scheme with separate air-conditioned reagents coarse and fine fractions and subsequent joint flotation compared with the scheme without any air conditioning in the fractions more 0,63 mm the flotation tailings is very significant decrease in the content of "free" Silvina, but this increases the content of intergrowths of halite with Silvina. Therefore, to extract Silvina of splices required inspection classification of the flotation tailings with gospelchoir large fractions enriched the aggregates, in the ore to the mill with the subsequent return of products cosmelenia tails in the flowsheet source of the ore slurry, which reduces the loss of potassium chloride with final tailings.

The use of the proposed method will allow to increase the recovery of coarse particles (larger than 0.6), mostly "free" Silvina by improving its sorption capacity for conditioning in a dense slurry emulsion of the reactants and to reduce the consumption of reagents. Classification of the flotation tailings class of 0.7 mm allows to increase to 1.0-1.5% extraction Silvina of intergrowths of halite with Silvina by their subsequent disclosure of ore to the mill, and also to reduce the loss of useful component with dumps. In addition, the proposed method simplifies the technology of enrichment of sylvinite ore, and excludes the use of additional equipment.

1. The method of obtaining potassium chloride from sylvinite ore, including the crushing, grinding in the mill, desliming, classification obesshlamlennyj ore suspension, air conditioning large fraction of the ore slurry emulsion reagent with subsequent joint flotation of coarse and fine fractions of the ore slurry producing crude concentrate and tails, with a rough concentrate is processed to the finished product, and tails flotation classify ichirou, small fraction of tailings sent to the dump, and large - for regrinding, characterized in that a large fraction obesshlamlennyj ore slurry density of 60-70% solid condition emulsion of the reactants, taken in an amount of 60-70% of the total consumption of reagents, and then combine large fraction fine fraction obesshlamlennyj ore slurry with a density of 30-40% solid and is directed to joint flotation, while the remaining portion of the emulsion of the reactants serves parts directly in the joint process of flotation, and a large fraction of the tailings return on regrinding in the mill.

2. The method according to claim 1, characterized in that for the conditioning of a large fraction of the ore slurry in the quality of the emulsion of the reactants used an aqueous solution containing the hydrochloride of high molecular weight amine, oxal and catalytic gas oil, respectively, in a mass ratio of 1:0,4:0,4.

 

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