RussianPatents.com
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Foaming agent for heat-insulating concrete. RU patent 2288203. |
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FIELD: construction materials. SUBSTANCE: foaming agent comprises, in mass fractions, 100 of keratin-containing product, 28-50 of sulfate ferrous oxide, 10-70 of industrial caustic soda, 90-60 of industrial sulfuric acid, and 600-670 of water. EFFECT: enhanced stability and quality of foam. 1 tbl, 1 ex
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Molding mixture for foam concrete / 2287505 Molding mixture for foam concrete comprises the following components, wt.-%: Portland cement, 30.0-77.0; metal-containing carbon nanotubes, 0.001-2.5; frothing agent, 0.4-0.7, and water, the balance. The mixture can comprise 0-30 wt.-% of quartz sand as a filling agent additionally. Invention provides decreasing energy consumptions in manufacturing building articles, minimal shrinkage and enhancing heat-physical properties of heat-insulating articles. Invention can be used in manufacturing foam concrete articles of different designation. |
Method of preparing foaming agent and foaming agent prepared by this method / 2284308 Invention relates to preparation of building mortars using foaming agent based on animal-origin protein material and can be employed in manufacture of parts needed in construction of buildings from foamed concrete. In a foaming agent preparation method comprising hydrolysis of animal-origin raw material in presence of alkali to form extract, neutralization of extract with a strong acid, salitization of the strong acid and subsequent dehydration, neutralization of extract is followed by cooling and dehydration by way of mixing cooled extract with dispersant taken in weight proportion to extract between 1:20 and 1:100 and drying mixture to achieve moisture content not higher than 5%. It is advantageous to use dispersant with specific surface 350-1000 m2/m3. Such dispersant can be any mineral and/or organic substance showing dispersing and sorption properties: finely ground minerals, e.g. chalk; mineral fibers, e.g. basalt fiber; various silica-containing substances, e.g. microsilica, silica gel, white black, finely ground pane or packaging glass, finely ground clay; alumina-containing substances, e.g. α-corundum; titanium dioxide; zinc dioxide; as well as wood flour, textile dust, finely crushed rubber, and disintegrated woodworking and pulp-and-paper industry wastes, e.g. scope; and mixtures of dispersed substances, including those listed above. |
Method for production of fine granular additive to be added to cement composite / 2283292 Method involves obtaining mixture including fine mineral component and surfactant solution; drying the mixture; dispersing thereof into fine granules. Mixture obtaining method involves making air-beaten foam of 10-35% surfactant solution, namely untreated sulfate soap; stabilizing thereof with liquid glass taken in amount of 15% of above solution mass; adding fine mineral component, namely microsilica, to the foam. Solution/ microsilica ratio is 1:0.09-1.2. The mixture is laid in moulds and dried under temperature of 20-110°C. |
Additive for concrete mixture and mortar solution / 2282604 Additive for concrete mixtures and mortar solutions comprises the following components, wt.-%: (C10-C18)-alkylbenzene sulfonates, 5.0-10.0; saturated alcohols, 5.0-10.0; aminoalcohols, 15.0-25.0; (C16-C20)-resin acid salts, 40.0-50.0, and water, the balance. The additive provides the possibility for preparing foam concretes of the density 200 kg/m3 and above and allows improving the useful properties of heavy concretes also. Invention expands spectrum of useful properties of additive in preparing both light and heavy concretes, namely, reducing density of foam concrete, decreasing its hardening time under natural conditions, enhancing and stabilization of stability of porous mixture, providing the possibility for preparing nonshrinking foam concrete and for heavy concretes - accelerating hardening and increasing cycles for resistance to cold in combination with enhancing plasticity, i. e. easy to lay and waterproofing being both light and heavy concretes. Invention can be used in manufacturing concretes. |
Foamed concrete manufacture process / 2280628 In a method of manufacturing foamed concrete by water tempering of mix containing, wt %: cement 69.6-69.85, limestone flour 29.77-29,98, protein foaming agent 0.192-0.49, and metal sulfate 0.038-0.1 mix is tempered with water in dry state at water-to-solids ratio 0.49-0.62. Invention can be used in manufacture of wall blocks both under plant conditions and on building grounds. |
Molding sand for production of foam concrete / 2279415 Proposed molding sand produced on base of regional raw component contains Portland cement, aggregate, filler, foaming agent, modifying additive and water; used as aggregate is quartz sand and used as filler is ground gauze at specific surface of 3700 cm2/g; used as foaming agent are alkyl sulfates of primary fatty alcohols; used as modifying additive is additive on base of condensed phenols at the following ratio of components, mass-%: Portland cement, 36.74-43.94; quartz sand, 18.75-19.1; ground molding box, 0-6.37; foaming agent, 0.065-0.067; additive, 0.022-0.023, the remainder being water. |
Insulating concrete / 2278848 Proposed concrete includes cement, lime, filler-sand, water, complex foaming additive containing the following components, mass-%: sodium abietate, 30.34-33.67; potassium alkaline, 6.88-7.64; hide adhesive, 10.67-11.83; water, 34.11-37.86 and fatty acid salts, 9.0-18.0; it additionally contains filler-ash after burning sewage water sediment at the following ratio of components, mass-%: cement, 28.7-33.5; lime, 4.6-7.6; sand 8.8-9.1; ash,26.5-27.1; additive, 0.32-0.33; the remainder being water. Concrete possesses ability of absorbing ions of heavy metals. |
Method for controlling of concrete mixture air-entraining / 2278085 Claimed method includes additive introducing together with tempering water. As said additive complex organomineral mixture based on saponified lignine and fine material from cement production waste is used. Paste lignine is previously mixed with cement dust in the mass ratio of paste saponified lignine 40-50; cement dust 50-60; mixture is granulated, dried at 60-70°C up to constant mass and introduced into concrete mixture in amount of 0.003-1.2 % based on cement mass. |
Method of lightening gypsum boards / 2277077 Proposed method is used for manufacture of gypsum boards with core lesser than 0.77; method includes preparation of foam from water and surfactant containing at least one alkyl sulfate H(CH2)nOSO3 -M+; number "n" of this formula indicates figure from 6 to 16; "M" is monovalent cation and average number of carbon atoms "nm" ranges from 9 to 10; foam thus obtained is introduced into gypsum mass; amount of surfactant introduced into gypsum mass does not exceed 0.32 per liter of gypsum mass. Gypsum boards made by this method possess mechanical strength similar to that of non-lightened boards. |
Raw mixture for production of the foam ceramics / 2273621 The invention is pertaining to the building materials and may be used for production of the constructional and the heat-insulating products out of the foam ceramics. The technical result of the invention consists in the decreased density of the foam ceramic products, reduced thermal conductivity. The raw materials mixture for manufacture of the foam ceramics includes the clay, the filler-chamotte, the glass fiber, the foam swelling agent and water. As the swelling agent it contains the foam prepared from 3 percent water solution of the horse-chestnuts filtrate, produced by comminution of the horse chestnuts in the water medium at the ratio of the water and horse chestnuts as 1:3, aging of the produced mixture for no less than three hours, its filtration, acidification of the produced filtrate up to pH = 5 and neutralization by alkali; and additionally - the foam stabilizer - a metal sulfate at the following ratio of components (in mass %): clay - 40-60, chamotte - 6-18, glass fiber - 0.36-0.52, filtrate of horse chestnuts - 0.18-0.24, the metal sulfate - 2.0-4.0, water - the rest. |
Method of preparing foaming agent and foaming agent prepared by this method / 2284308 Invention relates to preparation of building mortars using foaming agent based on animal-origin protein material and can be employed in manufacture of parts needed in construction of buildings from foamed concrete. In a foaming agent preparation method comprising hydrolysis of animal-origin raw material in presence of alkali to form extract, neutralization of extract with a strong acid, salitization of the strong acid and subsequent dehydration, neutralization of extract is followed by cooling and dehydration by way of mixing cooled extract with dispersant taken in weight proportion to extract between 1:20 and 1:100 and drying mixture to achieve moisture content not higher than 5%. It is advantageous to use dispersant with specific surface 350-1000 m2/m3. Such dispersant can be any mineral and/or organic substance showing dispersing and sorption properties: finely ground minerals, e.g. chalk; mineral fibers, e.g. basalt fiber; various silica-containing substances, e.g. microsilica, silica gel, white black, finely ground pane or packaging glass, finely ground clay; alumina-containing substances, e.g. α-corundum; titanium dioxide; zinc dioxide; as well as wood flour, textile dust, finely crushed rubber, and disintegrated woodworking and pulp-and-paper industry wastes, e.g. scope; and mixtures of dispersed substances, including those listed above. |
Building mortar / 2270823 Building mortar including Portland cement, sand, foaming agent, and water contains, as foaming agent, protein-containing substance modified with complex modifier M-3 consisting of 0.04% aqueous emulsion of colophony and 0.1% aqueous solution of gelatin using following proportions: 3.6-3.8% of protein-containing substance, 57.6-57.8% of colophony emulsion, and 38.5-38.6% of gelatin solution. Mortar further contains stabilizer, in particular orthosilicic acid (H4SiO4) sol with pH 3.1-4.0 and potassium ferricyanide additive. Total composition of mortar is thus as follows, wt %: Portland cement 40.770-42.410, sand 39.621-40.728, modified protein-containing foaming agent 2.311-2.374, orthosilicic acid sol 0.023-0.025, potassium ferrocyanide 0.061-0.063, and water 15.575-16.040. Mortar is suitable for use when mason's and plastering operations are carried out. |
Concrete mixture / 2288199 Concrete mixture comprise, in mass %, 6-12 of Portland cement, 4-6 of fly ash, 35-40 of metallurgical slag, 35-40 refuse dump rock reduced to ash, and water. |
Concrete mixture / 2288198 Concrete mixture comprises, in mass %, 20-22 of Portland cement, 43-44 of quartz sand, 3.5-5 of mineral fiber, and water. |
Silicate mixture / 2285681 Invention relates to a silicate mixture comprising water glass, modifying additive and quartz sand wherein it comprises potash and sodium silicofluoride as a modifying additive in the following ratio of components, wt.-%: water glass, 36.4-36.6; sodium silicofluoride, 7.25-7.3; potash, 1.2-1.85, and quartz sand, 54.5-54.9. Invention can be used in making bistable building materials and articles, for examples, mastics, pastes, articles of cellular structure. Invention provides enhancing the biological stability of compositions and retaining the sufficient strength. |
Chemical additive for cement concretes and building mortars / 2284973 Additive suitable for use in cement concretes and building mortars contains, wt %: sodium chloride 60.0-75.0, potassium sulfate 0.001-0.012, calcium sulfate 0.005-0.025, magnesium sulfate 0.001-0.012, and balancing amount of industrial-grade lignosulfonates with content of reducing substances no higher than 8%. Amount of additive needed to be added is lower by 0.3-0.5% based on the weight of cement. |
Method of preparing foaming agent and foaming agent prepared by this method / 2284308 Invention relates to preparation of building mortars using foaming agent based on animal-origin protein material and can be employed in manufacture of parts needed in construction of buildings from foamed concrete. In a foaming agent preparation method comprising hydrolysis of animal-origin raw material in presence of alkali to form extract, neutralization of extract with a strong acid, salitization of the strong acid and subsequent dehydration, neutralization of extract is followed by cooling and dehydration by way of mixing cooled extract with dispersant taken in weight proportion to extract between 1:20 and 1:100 and drying mixture to achieve moisture content not higher than 5%. It is advantageous to use dispersant with specific surface 350-1000 m2/m3. Such dispersant can be any mineral and/or organic substance showing dispersing and sorption properties: finely ground minerals, e.g. chalk; mineral fibers, e.g. basalt fiber; various silica-containing substances, e.g. microsilica, silica gel, white black, finely ground pane or packaging glass, finely ground clay; alumina-containing substances, e.g. α-corundum; titanium dioxide; zinc dioxide; as well as wood flour, textile dust, finely crushed rubber, and disintegrated woodworking and pulp-and-paper industry wastes, e.g. scope; and mixtures of dispersed substances, including those listed above. |
Method of preparing foaming agent and foaming agent prepared by this method / 2284308 Invention relates to preparation of building mortars using foaming agent based on animal-origin protein material and can be employed in manufacture of parts needed in construction of buildings from foamed concrete. In a foaming agent preparation method comprising hydrolysis of animal-origin raw material in presence of alkali to form extract, neutralization of extract with a strong acid, salitization of the strong acid and subsequent dehydration, neutralization of extract is followed by cooling and dehydration by way of mixing cooled extract with dispersant taken in weight proportion to extract between 1:20 and 1:100 and drying mixture to achieve moisture content not higher than 5%. It is advantageous to use dispersant with specific surface 350-1000 m2/m3. Such dispersant can be any mineral and/or organic substance showing dispersing and sorption properties: finely ground minerals, e.g. chalk; mineral fibers, e.g. basalt fiber; various silica-containing substances, e.g. microsilica, silica gel, white black, finely ground pane or packaging glass, finely ground clay; alumina-containing substances, e.g. α-corundum; titanium dioxide; zinc dioxide; as well as wood flour, textile dust, finely crushed rubber, and disintegrated woodworking and pulp-and-paper industry wastes, e.g. scope; and mixtures of dispersed substances, including those listed above. |
Method for production of fine granular additive to be added to cement composite / 2283292 Method involves obtaining mixture including fine mineral component and surfactant solution; drying the mixture; dispersing thereof into fine granules. Mixture obtaining method involves making air-beaten foam of 10-35% surfactant solution, namely untreated sulfate soap; stabilizing thereof with liquid glass taken in amount of 15% of above solution mass; adding fine mineral component, namely microsilica, to the foam. Solution/ microsilica ratio is 1:0.09-1.2. The mixture is laid in moulds and dried under temperature of 20-110°C. |
Phosphate material / 2278842 Invention relates to building materials, in particular, to phosphate material comprising ortho-phosphoric acid with density value 1.22-1.23 g/cm3 and, additionally, waste from foam concrete manufacture of autoclave hardening with density value D 600, the content of calcium hydrosilicates and calcium hydroxide 5-40 wt.-% in the following ratio of components, wt.-%: indicated waste of foam concrete manufacture, 75-80, and ortho-phosphoric acid, 20-25. Invention can be used in making building blocks. Invention provides the creature of new phosphate material of delayed seizing time and in waterproofing retaining. |
Foamed material and method for production thereof / 2268248 Claimed material is obtained from raw mixture containing (mass %): liquid glass 87-94; gel-forming agent such as potassium bichromate (K2Cr2O7) 0.1-1.0; fine dispersed filler such as marble flour or hydroxyapatite 3-10; and water 1-2. Components are agitated in mixer for 2-5 min followed by granulation in aqueous solution of calcium chloride and aluminum chloride mixture taken in ratio of AlCl3:CaCl2:H2O = (1-2):88:370 mass pts, wherein said solution has density of 1300 kg/m3. Obtained liquid glass bead is dried at 80-90°C up to finished moisture of 35-38 % and fed into metal mould in amount sufficient to produce articles of desired density. Heat treatment in mould is carried out at variable temperature regimes, namely mould is heated to 600-700°C for 1 min; material is conditioned at 600-700°C for 5-7 min; quenched at 450°C for 1 min; and conditioned at 450°C for 15-20 min. Then mould is cooled to 40-60°C, broken down and finished article is taken out. |
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