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Method for producing of protein composition. RU patent 2243682.

IPC classes for russian patent Method for producing of protein composition. RU patent 2243682. (RU 2243682):

A23L1/20 - Treatment of pulse, i.e. fruits of leguminous plants, for production of fodder or food; Preparation of products from legumes; Chemical means for rapid cooking of these foods, e.g. treatment with phosphates
Another patents in same IPC classes:
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Method for producing of protein composition / 2243682
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FIELD: food-processing industry, in particular, production of protein composition used for preparing of beverages, curd, cheeses.

SUBSTANCE: method involves soaking chick-pea beans; grinding swollen beans in hot water; heating suspension to temperature of 85-920C; holding and cooling resultant suspension to 630C; acidifying to pH value of 4.8 and introducing malt solution in two stages: at first stage in an amount of 6.1-6.5% by weight of starch in mass and holding at said temperature for 2.0-2.2 hours, and at second stage increasing temperature of diluted mass to temperature of 650C; neutralizing pH value to 5.6 and introducing malt solution in an amount of 18-20% by weight of mass. Malt solution is prepared by mixing with water of ground preliminarily germinated chick-pea beans.

EFFECT: increased yield of suspension product by improved filtering properties of suspension.

 

The invention relates to the food industry and can be used in the manufacture of beverages, cheese, cheeses, sauces, sandwich pastas, desserts and special products.

A method of obtaining protein compositions in which the beans chickpeas soaked in water. Swollen beans are crushed in hot water. The resulting suspension is heated to a temperature 85-92°C, incubated for 3-5 minutes and separated into fractions [1].

The disadvantage of this method is that due to a substantial starch content in grain chickpea, he is in suspension in the form of starch paste, which makes the filtering process when dividing fractions - emulsion product and an insoluble precipitate.

The technical result is an increase in the yield of the emulsion product (milk gram) by improving the filtration properties of the suspension.

This is achieved by the known method of obtaining protein compositions before separating the suspension into fractions in mass in stage 2 make a malt solution obtained by mixing water crushed, pre-sprouted beans chickpeas before the shoot length of 0.7-1.0 cm in the ratio of 5:1, and the first stage of malt solution contribute cooled to 63°and acidified to a pH of 4.8 weight in the amount of 6.1-6.5% of the starch content in weight and maintained at this temperature 1.8-2.2 hours in the second stage, the temperature of the liquefied mass increase to 65°With, neutralize the pH to 5.6 and make it a malt solution in the number of 18-20% of the total mass.

The method is as follows.

Beans, chickpeas soaked in water for 8-10 hours. Swollen beans are crushed in hot water with a temperature of 68-75°With mixing without air for 3 minutes. The resulting suspension is heated to a temperature 85-92°C and maintained at this temperature for 3-5 minutes. Then the mass is cooled to 63°C, acidified to a pH of 4.8 (making hydrochloric acid) and make it a malt solution in 2 stages. In the first stage, in the amount of 6.1-6.5% of the starch content in the mass. In the second stage, the temperature of the liquefied mass increase to 65°With, neutralize the pH by adding baking soda to 5.6 and make it a malt solution in the number of 18-20% of the total mass.

Malt solution is prepared separately. For this grain chickpea washed and soaked air-irrigation method until the moisture content of the grain 42-48%. Water temperature 18-20°C. the duration of the soak 8-10 hours. After soaking water down and carry out germination within 3-4 days. Willingness svezheproshitogo malt is determined by the length of the sprout of 0.7-1.0 cm, which corresponds to the increase in the activity of amylolytic enzymes in 6 times (450 units 76 units in the original grain).

The main factors affecting liquefaction and saccharification of starch, is the ratio of enzyme: substrate, duration of process, temperature and pH. The influence of temperature due to the temperature optimum and thermostability of enzymes.

So the optimal values of temperature α-amylase of malt and pH 70°and 5.7 respectively. With these process parameters, the hydrolysis of starch is fast enough and end products of hydrolysis are mainly dextrins - 90% maltose - 10% of the starch content.

The optimum values β-amylase of malt are: temperature - 63°C, pH of 4.8. The process of hydrolysis of starch is longer, but the end products of the process are mainly monosaccharides.

The parameters of the technological process of hydrolysis of starch is due to the following.

At a temperature of 70°inactivation occurs β-amylase. In this regard, at stage I, more efficient liquefaction of starch paste was established under optimum β-amylase: temperature 63°and a pH of 4.8. And in the second stage more efficient saccharification was established under a joint action of amylases: temperature 65°and a pH of 5.6.

While the end products of hydrolysis were dextrins - 20%, maltose - 30%, glucose - 47%. Total amount of reducing substances amounted to 97% of the starch content.

After the end of the fermentation mixture is allowed to settle and is directed to filtering. The filtered emulsion (gram milk pasteurized at a temperature of 87-90°aged 3 minutes, cooled and sent to a spill.

An advantage of the claimed technical solution is as follows.

The greatest application in the food industry finds the liquid fraction (gram milk). Output "gram" milk prototype is 78%, and the claimed method is 90%.

Source of information

1. RU # 2182437, 20.05.2002.

The method of obtaining protein compositions comprising soaking the beans chickpeas in water, grinding the swollen beans in hot water, heating the suspension to 85-92°With, exposure for 5 min and the separation into fractions, characterized in that before the separation into fractions in mass in stage 2 make a malt solution obtained by mixing water crushed, pre-sprouted beans chickpeas before the shoot length of 0.7-1.0 cm in the ratio of 5:1, and the first stage of malt solution contribute cooled to 63°and acidified to a pH of 4.8 mass in the amount of 6.1-6.5% of the starch content in weight and maintained at this temperature of 2.0-2.2 h, in the second stage, the temperature of the liquefied mass increase to 65°With, neutralize the pH to 5.6 and make a malt solution in the number of 18-20% of the total mass.

 

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