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Module rotation

Module rotation
IPC classes for russian patent Module rotation (RU 2176951):
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(57) Abstract:

The invention relates to manipulators designed to perform loading and unloading operations in forging production, and can be used for laying (extract) parts in the working area of the processing machine. Module rotation contains mounted on the Executive body focus, rotate the housing with a fixed grip, adjustable roller stops and the fixation device. The housing is connected through a gear drive shaft with a drive of rotation and is made with an internal ring gear and the faceplate. On the faceplate with the inner side of the fixed removable angular sector with built-in nodes adjustment roller stops interacting with the set can be rotated in the housing by a lever, in which one end fixed to the torsion bar. The other end of the torsion bar is fixed in the Executive body. The fixation device is made as a fixation device of the angle of rotation of the lever in the form of electromagnetic latches alternately interacting with angular sector. The invention will allow the rotation of the grip, either symmetrically or asymmetrically with respect to its axis, to reduce posechenny for loading - unloading operations in forging production, mechanization of basic and auxiliary operations, and can be used for laying (extract) parts in the working area of the processing machine.

Known to drive rotation of the Executive body of the manipulator, comprising a housing, a power cylinder, the piston of which is made integral with the rod, the rod is made a groove, rack-and-pinion gear, a gear wheel which is placed in the slot of the stem and is connected with the output element, and the pistons of the power cylinder is made of two coaxial holes parallel to the axis of the piston rod of the power cylinder, and in one of these pistons are made screw-thread, and the rail is made of cylindrical shape with circular tooth and support elements arranged eccentrically on the ends of the slats, and installed in the holes of the pistons, and on one of the supporting elements made gear set with the ability to interact with a screw threaded hole of the piston. (See author's certificate N 1521575, 25 J 9/00, bull. N 42, 1989).

Signs that match - located in the housing with its drive force of the cylinder.

Reasons preventing the achievement of the technical result is quite large dimensions, there is no way perenal is the ITA and creating a large inertial moment.

Known gripper-swivel device containing a base that has a housing with a drive rotation on the housing, installed in the guide the clamping jaws with the actuator moving in the form of a power cylinder, and the base is made annular groove with radial access, hosting additionally introduced rollers, the axis of which is fixed to the clamping jaws. (See author's certificate N 1393630, 4 25 J 5/00, bull. N 17, 1988).

Signs that match the availability of housing with the drive rotation, the clamping jaws of the gripper with the actuator moving in the form of a power cylinder.

Reasons preventing the achievement of the technical result - there is no possibility of setups when you change the weight and size of moved parts, with significant inertial moment there is no possibility unstressed complete working cycle.

Adopted as a prototype known module rotation, comprising a housing, a shaft mounted in the housing, the grip and rack-and-pinion gear, a gear wheel which is connected with one end of the shaft, and a grip connected with the other end of the shaft, it is provided with adjustable stops, spring, ball retainer mounted on the body with the ability usaee perpendicular to the shaft, and at its ends mounted adjustable stops, and the spring is installed on a rack between the housing and one of the adjustable stops, and the body is made a hole for the taper pin, in addition, on the shaft a radial hole for engagement with a tapered pin, and the gripper is connected to the shaft through a junction connection. (See author's certificate N 1537511, 5 B 25 J 9/08, bull. N 3, 1990)
Signs that match the availability of housing with the fixed gripper associated shaft with a toothed wheel mounted in the casing, adjustable stops, the latch.

The reasons that impede the achievement of the technical result - large dimensions due to the use of rack-and-pinion, there is no possibility of setups in a wide range, there is no possibility unstressed complete working cycle, the presence of self-oscillations and vibrations of the moving parts, especially those with large dimensions and creating a large inertial moment.

The objective of the proposed invention is to improve the reliability, technological capabilities, simplifying setup and the module structure of the rotation, which can eliminate the foregoing, prna Executive body emphasis rotating with a fixed grip body connected through a gear drive shaft with a drive rotation, and adjustable roller stops, and the body is made with an internal ring gear and a faceplate on which the inner side of the fixed removable angular sector, with built-in nodes adjustment roller stops interacting with the set can be rotated in the housing by a lever, in which one end fixed to the torsion bar, the other end of the torsion bar is fixed in the Executive body, and the fixation device angle made in the form of electromagnetic latches and turn interact with the angular sector.

This allows for minor dimensions of the module rotation, changing efforts to influence it, as well as the change of angle, securely, quickly and accurately over a wide range, to provide an opportunity unstressed complete working cycle, to exclude the presence of self-oscillations and vibrations of the moving parts, especially those with large dimensions and creating a large inertial moment.

Additionally accomplished through electromagnetic latches secure fit fashion is ΓΌ rotation is illustrated by drawings, where in Fig. 1 shows the overall view in section; Fig.2 - section a-a of Fig. 1.

Module rotation contains mounted on Executive authority (1) stop (2) rotating with a fixed grip body (3) connected through a gear drive shaft (4) with a drive of rotation, and adjustable roller tappets (5), the housing (3) is performed with the internal ring gear and a faceplate on which the inner side of the fixed removable angular sector (6), with built-in nodes adjustment (7) the roller tappets (5) interacting with the set can be rotated in the housing by a lever (8), in which one end fixed to the torsion bar (9), the other end of the torsion bar is fixed to the Executive body (1), and fixation devices of the angle of rotation is made in the form of electromagnetic latches (10) and in turn interact with the angular sector (6).

The module operates the rotation as follows: from the actuator rotation (not shown) through a drive shaft (4) via gear rotates with a fixed grip body (3) on which is mounted providing the desired angle changeable angular sector (6), with built-in nodes adjustment (7) adjustable roller updaste with lever (8), twisting the torsion bar (9), provided the desired angle of twist with smooth braking, reducing the moment of inertia modulus of rotation, to achieve an angular sector (6) screws (2) triggers the corresponding electromagnetic latch (10) and registration module in this position.

Reverse is the same, when triggered, the corresponding electromagnetic latch, under the influence of the accumulated kinetic energy and drive of the rotation is the rotation module rotation in the opposite direction until a subsequent commit.

This module rotation allows rotation of capture, either symmetrically or Asimmetrico about its axis depending on the angle changeable sector, with various store of potential energy, which reduces the starting load. For example, a larger supply of potential energy in the torsion due to the adjustment of the angle of twist before moving engagement with the load and a lower potential energy when moving without load, which is especially important when you need to quickly and accurately over a wide range, to provide an opportunity unstressed complete working is Rita and creating a large inertial moment. When the simplicity of the design it is important when using this module rotation in stamping, where the changeover is carried out based on a large number of parts, and the rotation angle of the driven and does not require a change in the work process.

Module rotation containing a stop mounted on the Executive body, the rotating body with a fixed grip, adjustable roller stops and the fixation device, wherein the housing is connected through a gear drive shaft with a drive of rotation and is made with internal teeth and a face-plate, on which the inner side of the fixed removable angular sector, with built-in nodes adjustment roller stops interacting with the set can be rotated in the housing by a lever, in which one end fixed to the torsion bar, while the other end of the torsion bar is fixed in the Executive body, and the fixation device is made as a fixation device of the angle of rotation of the lever in the form of electromagnetic latches alternately interacting with angular sector.

 

 

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