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The manipulator platform

The manipulator platform
IPC classes for russian patent The manipulator platform (RU 2093344):
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Invention relates to nuclear power, in particular, to production of power reactor fuel element spacer lattice using a robot module for resistance spot welding. The module incorporates a welding machine, an industrial robot with tongs fitted on the robot arm and fixing the electrodes, a control system, a table accommodating an attachment device for spacer lattice to be welded, the said device being made in the form of multi-jaw chuck with jaws enveloping the lattice perimeter. The chuck is provided with a platform with a blind hole to receive a sleeve. The hole depth corresponds to the size the sleeve extends by relative to the lattice cell. The said platform incorporates the spacer lattice locks, spacer lattice reference point and a spring-loaded bar. The locks allow their arrangement in the lattice cells. The reference point allows its arrangement in one of the spacer lattice channel holes. The bar is fixed on the platform and can move towards the sleeve. There are base elements arranged on the bar face to enter the sleeve slot.

(57) Abstract:

The invention relates to robotics and can be used in handling systems automated technological complexes that require precise movement of the parts of the blanks on complex curved or spherical surfaces for welding, cutting, surface hardening, etc., the Manipulator platform contains the control blocks for each channel drives, spherical electromechanism with arc motor, the plane of rotary motion which is perpendicular to the plane of the ring body, arc cores one pair of stationary engines are mounted on the annular body, the other pair is installed in it the hinge, the movable part of the spherical mechanism in the plane of the ring between the two pairs of inductors arc electric motors mounted platform having pairs on mutually perpendicular axes corresponding to the axes of the arc motors, inductors torque of the electric motor and the magnetic-rotor compound table, and one pair of inductors platform still connected with a pair of inductors arc motor connected pivotally to the body, the other PA is digno, cross table is movably mounted relative to the magnetic circuit of the rotor by the alignment perpendicular to the plane of the table, it includes the magnetic linear motors, inductors which are mounted on the magnetic core of the rotor. The invention provides a moving part three rotational and three translational motions. 5 Il.

The invention relates to robotics and can be used in handling systems in many sectors of the economy.

Known manipulators designed for the attachment, migration and installation of welded parts in the positions required to meet the requirements of technology and accessibility of welding. The positioning of the welded parts is done automatically from the control system, discretely, at certain distances and angles (automation engineering: Textbook. allowance for machinists. spec. universities/ J. Buda, C. Hanowski, C. C. wichman and others Under. Ed. by A. I., Dushenko, M Above. SHK. 1991, page 291 292). The disadvantage is the small number of degrees of freedom of the desktop and the lack of opportunities for continuous transportation of workpieces or parts to ensure welding, cutting, thermal alrabaa functionality of the proposed manipulator platform is provided with a housing with two mutually perpendicular mounting surfaces, in the movable part of the spherical mechanism (type A. S. N 1821354, bull. N 22 from 15.06.93 g), in the plane of the ring between the pairs of inductors arc electric motors mounted platform having pairs on perpendicular axes corresponding to the axes of the arc motors, inductors torque of the electric motor and the magnetic-rotor compound table, and one pair of inductors platform still connected with a pair of inductors arc motor connected pivotally to the body, another pair of inductors are connected pivotally with a pair of inductors arc electric motors connected to the body motionless, cross table is mounted stationary relative to the magnetic circuit of the rotor by the alignment perpendicular to the plane of the table, it includes the magnetic linear motors, the inductors are mounted on the magnetic core of the rotor.

In Fig. 1 shows a kinematic diagram of the manipulator platform with the block diagram of the control device of Fig. 2 General view of the platform with the magnetic-rotor compound-table; Fig. 3 5 General view of the manipulator platform with a coordinate table and the laser (left, right and right).

Device control is stowage table 3, blocks 4 and 5 arc elektrodvigateli rotation crusade table 3 with respect to the axes X and Y block motor linear cross table 3 along the axis Z'. Blocks 2, 4, 5 and 6 contain microprocessors 7, d / a converters 8, the power amplifier 9 and an analog-to-digital Converter 10. The motors of axes X and Y contain, respectively, the inductors 11 and 12, mounted movably on the guide magnetic arc electric motors 13 and 14. The inductors 11 and the horizontal axis Y is stationary, and the inductors 12 along the horizontal axis X of the hinge, connected to the platform 15. The magnetic arc electric motors 13 and 14 are mounted on the annular casing 16 pairs in perpendicular planes, and the magnetic arc electric motor 13 by means of the swivel connection, the magnetic circuit 14 is stationary. In a hinged connection along the Y-axis is mounted sensor angular positions 17, coaxial with the axis Y mounted yaw rate 18. In a hinged connection along the X-axis is mounted sensor angular positions 19, coaxial with the axis X mounted yaw rate 20. The platform 15 (Fig. 2) contains the inductors 21, which by means of the carriages 22 and the annular guide 23 is mounted movably who isobologram branches which are fixed inductor 26 and the magnetic core 27 linear motor (type of A. C. N 553451, bull. N 13 from 05.04.77, at least three of the circumference of the magnetic core of the rotor 24), mounted cross table 3, which consists of two circuit boards 28 and 29, and the card 28 has a rigid connection with the inductor 26, the card 29 has a rigid connection with the magnetic core 27. The inductor 21 of the rotational motion about the Z-axis is mounted a sensor of angular position 30, the crusade table 3 is mounted yaw rate 31. The inductor 26 linear motor axis Z' is mounted a linear position sensor 32, the crusade table 3 is mounted sensor linear acceleration 33. On Board 28 cross table (3) determine the item (blank) 34, to balance on the Board 29 is mounted cargo 35, equal weight parts 34, and Vice versa. The manipulator platform 36 can be mounted on an XY table 37 with the laser 38 on the installation surface 39 of the annular casing 16 (Fig. 3, 4) and on the installation surface 40 of the ring body (Fig. 5) for processing different configuration of the parts of the workpieces, for example, spherical strip 34 (Fig. 2) or ball (Fig. 5). Not shown device for contactless transmission of electrical signals from a stationary part of the device by moving in an arc drives to not use electrocute, curved in a sine wave, allowing moving parts of the spherical mechanism pumped at specified angles (like A. S. N 1092638, bull. N 18 from 15.05.84 year). When assembling, adjusting Electromechanical part of the spherical mechanism with arc and linear motors for maximum accuracy, use a known process. It includes an exhibition and fixation Zubovich areas of mobile and immobile parts of the arc motors for each coordinate using electromagnetic fields own inductors (type A. S. N 1328885, bull. N 29 from 07.08.87 year). The moving parts of the manipulator platform is balanced due to the symmetrical design of the spherical mechanism and electro-mechanical cross-table, and also in accordance with known methods (for type A. S. N 783609, bull. N 44 from 30.11.80,).

The manipulator platform works as follows. Details 34 or 41 machined surfaces (spherical or curvilinear) should in our teams and the focal plane of the laser beam installation 38, relative to the stationary light spot of the laser. These complex movements are provided by the actuators of the manipulator platform that allows you to manipulate the Cres is. is sending signals required for rotation and translational movement of the cross table 3 in the X, Y, Z and Z', respectively, is fed to the input of the microprocessor 7 blocks 2, 4, 5 and 6 of the control system automated system, including compound table 37 and the laser system 38. In microprocessors 7, d / a converters 8 blocks are formed corresponding control signals through the amplifiers 9 are fed to the inputs of the inductors 11, 12, 21 arc motors and 26 of the linear motor. Arc and linear motors, respectively, rotate and move the cross table 3 with details 34 or 41 to the specified value , and h. According to the block diagram, the signals are transmitted to the comparison with the control signals digital-to-analog converters 6 four channel q, and h, the difference of these signals are again fed to the inputs of the respective amplifiers 9 to complete testing of the quantities q, and h. In addition, the feedback signals from the position sensors 17, 19, 30 and 32 are passed through respective analog-to-digital dual converters 10 to the microprocessor 7 of each channel, in which, if necessary, the computation of the feedback signal on the masks of the corresponding signals of the control system of the robot. In addition to the position feedback in the block diagram there is feedback to accelerate by four channels q, and h. The signals from the acceleration sensors 18, 20, 31, and 33 through respective analog-to-digital converters 10 are received in the microprocessor 7, which is used for the calculations:
the efforts made to cross the table for generating the appropriate voltages and currents control;
average speeds cross table 3 for a more smooth movement.

The proposed device enhances the automated laser system with a coordinate table and provides for the part (workpiece) three rotational and three translational motion. The technical effect is obvious, and the economic effect at this stage to estimate not possible.

The manipulator platform containing blocks the generation of control signals, including microprocessors, digital-analog and analog-to-digital converters, amplifiers, linear and arc motors, spherical mechanism with sensors angular positions and accelerations having a circular casing, which in mutually perpendicular diametral planes in pairs from the s on ring body motionless, and the second pair of hinge, characterized in that it is equipped with a cross table, magnetic-rotor platform mounted in the plane of the ring body between the two pairs of inductors arc electric motors, while the platform is connected with the magnetic-rotor and has two pairs of inductors, located along the axes of the coils arc motors and interacts with the magnetic circuit of the rotor, and a cross table is movably mounted relative to the magnetic circuit of the rotor and has a magnetic linear motors, inductors are mounted on the magnetic circuit of the rotor, the casing is made of two mutually perpendicular mounting surface.

 

 

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