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The catalyst for the hydroxyl-containing component and the composition of the hydroxyl-containing component to obtain a flexible polyurethane foam based on it

The catalyst for the hydroxyl-containing component and the composition of the hydroxyl-containing component to obtain a flexible polyurethane foam based on it
IPC classes for russian patent The catalyst for the hydroxyl-containing component and the composition of the hydroxyl-containing component to obtain a flexible polyurethane foam based on it (RU 2117014):
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(57) Abstract:

The catalyst for the hydroxyl-containing component and the composition of the hydroxyl-containing component is designed to obtain a flexible polyurethane foam used in furniture and automotive industries. Hydroxyl-containing component comprises, by weight. including: simple oligoether mol.wt. 4500 - 6500 100; the catalyst is a mixture of dimethylethanolamine with a mixture of dimethylaminomethylphenol or their mixture with 1,4-diazobicyclo-(2,2,2)-octane 0,45 - 2,32; primary Ethylenediamine 0,50 - 1,50; oxyalkylation block copolymers cap 2A 0,002 - 0,02 and water is 3.0 - 4.2. Hydroxyl-containing component is stable for 10 months, cleaner and has lower cost. 2 S. p. f-crystals, 2 tab.

The invention relates to polyurethane chemistry and relates to the composition of the hydroxyl-containing component for the manufacture of flexible polyurethane foam, which can be used in the furniture and automotive industries.

Known composition of the hydroxyl-containing component for flexible polyurethane foam [1], including oxyalkylene triol containing not less than 10% of primary hydroxyl groups, amine catalyst, an ORGANOTIN catalysate is the foam controller - the copolymers of the polydimethylsiloxane with oligonucleosome.

The disadvantages of this structure is the need of preparation of this component immediately before the synthesis of the polyurethane, compliance high precision dosing of ingredients and required heating forms to the 120oC for curing foam.

The closest in technical essence to the present invention is the composition of the hydroxyl-containing component to obtain a flexible polyurethane foam [2] , containing a simple oligoether with M m 4500 - 6500, catalyst, foaming agent, primary Ethylenediamine and prestabilization, as a catalyst, it contains 1,4-diazobicyclo-(2,2,2)-octane or a mixture of 1,4-diazobicyclo-(2,2,2)-octane with dimethylethanolamine, triethylamine, N-methyl - or N-ethylmorpholine, and urea; as a blowing agent is water in combination with trichloromethane and/or methylene chloride; as prestabilization - Tris-(trimethylsiloxy)-phenylsilane; and as the primary Ethylenediamine contains a mixture oxyalkylene Ethylenediamine (Lupranol) and the product of the amination dichloroethane (PEPA), it is also possible additional use of the products copolymerization of Acrylonitrile is the following ratio of ingredients, wt.h.:
Simple oligoether M m 4500 - 6500 - 100
Catalyst: 1,4-diazobicyclo-(2,2,2)-octane or a mixture of 1,4-diazobicyclo-(2,2,2)-octane with dimethylethanolamine, triethylamine, N-methyl - or N-ethylmorpholine, as well as with urea - 0,64
Sinibaldi agent: water trichloromethane and/or methylene chloride - 4
Prestabilization: Tris-(trimethylsiloxy)-phenylsilane - 0,5
Primary Ethylenediamine: Lupranol - 3,0
PEPA - 0,54-4,5
LANCE - 43
The disadvantage of the composition of the hydroxyl-containing component is its low stability, use it as a blowing agent trichloromethane related to verlorenem (substances which are detrimental to the ozone layer of the Earth and prohibited); as a catalyst expensive imported 1,4-diazobicyclo-(2,2,2)-octane, at the same time which is highly toxic compound; as socializaton toxic and flammable triethylamine; as prestabilization Tris-(trimethylsiloxy)phenylsilane is an expensive and scarce product.

An object of the invention is to increase the stability of the hydroxyl-containing component, while improving its environmental x is s flexible polyurethane foam, contains a simple oligoether M m 4500 - 6500, catalyst, foaming agent, primary Ethylenediamine and prestabilization, as catalyst contains dimethylethanolamine and the mixture dimethylaminomethylphenols or dimethylethanolamine mixture dimethylaminomethylphenol and 1,4-diazobicyclo-(2,2,2)-octane as a blowing agent is water, as prestabilization contains oxyalkylation block copolymers in the following ratio of ingredients, wt.h.:
Simple oligoether M m 4500 - 6500 - 100,0
The specified catalyst - 0,45 - 2,32
Water - 3,0 - 4,2
Primary Ethylenediamine - 0.5 to 1.5
Oxyalkylation block copolymers - 0,002 - 0,02
and the catalyst for the hydroxyl-containing component containing dimethylethanolamine mixture dimethylaminomethylphenol or dimethylethanolamine mixture dimethylaminomethylphenol and 1,4-diazobicyclo-(2,2,2)-octane in the following ratio of ingredients, wt.h.:
Dimethylethanolamine - 0,27 - 0,35
A mixture of dimethylaminomethylphenol - 0,10 - 2,00
or
Dimethylethanolamine - 0,27 - 0,35
A mixture of dimethylaminomethylphenol - 0,10 - 1,00
1,4-diazobicyclo-(2,2,2)-octane - 0,10 - 0,25,
it allows to increase the stability of the composition is more than 3 times compared to prototypal in part: as a simple oligoether hydroxyl-containing component may contain oligomers of propylene oxide and ethylene oxide M m 4500 - 6500. An example of a simple oligoether are products brands "Laprol 5003-2B-10 (TU 6-05-1513-75), "Laprol 5003-2-15 (TU 2226-008-10488057-94), "Laprol 6003-2B-18 (TU 6-05-221-88086); it is also possible to use mixtures with oligomers of propylene oxide M m 2900 - 3100, an example of the oligomer of propylene oxide can serve as the product brand "Laprol 3003 (TU 6-05-1513-75); as a catalyst - dimethylethanolamine (TU 6-02-106-77), a mixture of dimethylaminomethylphenol (trademark "Agidol 51, 52, 53" THE 38.30356-86), 1,4-diazobicyclo-(2,2,2)-octane (trademark "DABCO" is a product of foreign production); as a blowing agent is water (GOST 6-709-72 or GOST 74-82);
as the primary Ethylenediamine can be used oxyalkylene the contrary, an example of which is the product brand "Supramol 294 (TU 2226-010-10488057-94);
as prestabilization - oxyalkylation block copolymers, an example of such a product is a "cap-2A (TU 6-02-813-73), a hydrolytically stable oxyalkylation block copolymers with silicon content of 5.5 - 8%.

Example 1 (proposed facility). Charged to the reactor simple oligoether brand Laprol 5003-2-15 (hereinafter wt.h.) 100,0; catalysts dimethylethanolamine 0,30; Agidol 51, 52, 53 0,9; foaming agent is so The resulting product is a liquid with light yellow or pink to brown with a faint odor.

Example 2 - 5. The compositions of the components shown in table.1.

Example 6 (the prototype). The mixture contains a simple oligoether brand Laprol 5003-2B-10 100,0; catalyst 1,4-diazobicyclo-(2,2,2)-octane 0,64; foaming agent is water in combination with trichloromethane 4,0; primary Ethylenediamine of Lupranol 294 3,0; prestabilization Tris-(trimethylsiloxy)phenylsilane 0,5; product amination dichloroethane(PEPA) of 1.0; the product of copolymerization of Acrylonitrile and styrene in the environment oligoether brand Laprol 5003-2B-10 (an example of such a dispersion is the product brand "LANS") 43,0.

In table.2 shows properties of the obtained hydroxyl-containing component.

The proposed composition of the hydroxyl-containing component is stable over time within 10 months, more than 3 times longer than the prototype; more environmentally friendly due to the absence in the composition freestories connections, partial or complete expulsion from the toxic 1,4-diazobicyclo-(2,2,2)-octane, toxic and flammable triethylamine; has a lower cost due to partial or complete expulsion from the roads is Ilana.

1. The catalyst for the hydroxyl-containing component containing a mixture of nitrogen-containing compounds on the basis of dimethylethanolamine, characterized in that as the nitrogen-containing compounds it contains a mixture of dimethylethanolamine with a mixture of dimethylaminomethylphenol or their mixture with 1,4-diazobicyclo-(2,2,2)-octane in the following ratio, wt.h.:
Dimethylethanolamine - 0,27 - 0,35
A mixture of dimethylaminomethylphenol - 0,10 - 2,00
or
Dimethylethanolamine - 0,27 - 0,35
A mixture of dimethylaminomethylphenol - 0,10 - 1,00
1,4-Diazobicyclo-(2,2,2)-octane - 0,10 - 0,25
2. The composition of the hydroxyl-containing component to obtain a flexible polyurethane foam containing a simple oligoether mol.m. 4500 - 6500, a mixture of nitrogen-containing catalysts on the basis of dimethylethanolamine, primary Ethylenediamine, the silicon prestabilization and water, characterized in that the catalyst contains a mixture of dimethylethanolamine with a mixture of dimethylaminomethylphenol or their mixture with 1,4-diazobicyclo-(2,2,2)-octane under item 1, as well as silicon prestabilization oxyalkylation block copolymers cap-2A in the following ratio, wt.h.:
Simple oligoether mol.m. 4500 - 6500 - 100
Cm of 0.45 - 2,32
Primary Ethylenediamine - 0,50 - 1,50
Oxyalkylation block copolymers cap-2A - 0,002 - 0,02
Water - 3,0 - 4,2 p

 

 

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