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The method of obtaining complex polyether polyols and composition for the production of rigid polyurethane foam

The method of obtaining complex polyether polyols and composition for the production of rigid polyurethane foam
IPC classes for russian patent The method of obtaining complex polyether polyols and composition for the production of rigid polyurethane foam (RU 2114871):
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(57) Abstract:

The invention relates to the field of production of rigid foams based on complex polyether polyols can be used as heat and sound insulation and structural materials in construction, refrigeration, aviation, electronic and other industries and focused on the disposal of wastes of petrochemical production and expansion opportunities polyurethane foam through the use of secondary raw materials available. The invention provides a method of obtaining a complex of polyether polyols by reacting containing esters of di - and polycarboxylic acids or their anhydrides wastes of petrochemical production with polyhydric alcohols in the presence of an interesterification catalyst, in which the waste using a component selected from the group including VAT residue stage of regeneration of the glycol distillation residues from the organic synthesis of dimethyl terephthalate and a light fraction from the manufacture of phthalic anhydride and mixtures thereof. 2 C. and 7 C.p. f-crystals, 4 PL.

The invention relates to the field of production of rigid foams based on complex politically, refrigeration, aviation, electronic and other industries.

A method of obtaining a complex of polyether polyols by reacting containing esters of di - and polycarboxylic acids or their anhydrides wastes of petrochemical production with polyhydric alcohols in the presence of an interesterification catalyst, in which the waste use evaporative distillation residues column production of terephthalic acid and/or dimethyl terephthalate (DMTF) (ed. St. Czechoslovakia N 218170).

Closest to the present invention is a method of obtaining a complex of polyether polyols by reacting containing esters of di - and polycarboxylic acids and/or their anhydrides, wastes of petrochemical production with polyhydric alcohols in the presence of an interesterification catalyst and fatty acids of tall oil, which as waste use distillation residues of distillation of DMTF (U.S. patent N 4897429).

However, the known methods have limited capabilities due to the inaccessibility used as the source of the waste components petrochemical production.

Known composition for the production of rigid penopoliuretane, water and polyether polyols, which are a mixture of polyethers and mud bottoms from organic synthesis DMTF in phenylhydrazine and debutalbum the ester of orthophthalic acid (see ed. St. USSR N 1195619).

However, the known composition is characterized by the complexity of the composition and includes scarce solvents.

The closest is a composition for the production of rigid polyurethane foam, comprising a polyisocyanate, a catalyst retinoblastoma, foaming agent, foam stabilizer, flame retardant, water and as polyether polyols and products interactions bottoms of the distillation process DMTF with polyhydric alcohols and fatty acids of tall oil, which as waste use distillation residues of distillation of DMTF (U.S. patent N 4897429).

However, the known composition contains hard-to-reach raw materials.

On the territory of many countries, including on the territory of the Republic of Belarus, there are specific petrochemical production, in particular organic synthesis DMTF, the production of phthalic anhydride wastes which are hazardous to the environment and therefore burned.

Dunn is taking polyurethane foam through the use of secondary raw materials available.

In accordance with one aspect of the invention provides a method of obtaining a complex of polyether polyols by reacting containing esters of di - and polycarboxylic acids or their anhydrides wastes of petrochemical production with polyhydric alcohols in the presence of a catalyst, preterition, in which the waste using a component selected from the group including VAT residue neutralization station exporter, distillation residues from the organic synthesis of dimethyl terephthalate and a light fraction from the production of phthalic
anhydride, a mixture of the cubic remainder of the station exporter of still residue from the organic synthesis of dimethyl terephthalate and light fraction waste of phthalic anhydride, a mixture of the cubic remainder of the station of terephthalate and still bottoms from the organic synthesis of dimethyl terephthalate, a mixture of the cubic remainder of the station exporter and light fraction waste of phthalic anhydride and the mixture is still residue from the organic synthesis of dimethyl terephthalate and light fraction waste of phthalic anhydride, and CC the rest of the station headed the remainder of the station exporter - 300 - 700
Polyhydric alcohols - 130 - 360
The interesterification catalyst is 0.1 to 0.5,
distillation residues from the organic synthesis of dimethyl terephthalate used in the following ratio, wt. including:
Distillation residues from organic synthesis terephthalate - 300 - 600
Polyhydric alcohols - 220 - 440
The interesterification catalyst is 0.3 to 0.5,
light fraction waste phthalic anhydride is used in the following ratio, wt. including:
Light fraction waste phthalic anhydride - 70 - 200
Polyhydric alcohols - 150 - 415
The interesterification catalyst is 0.2 to 0.5,
a mixture of the cubic remainder of the station exporter of still residue from the organic synthesis of dimethyl terephthalate and light fraction waste phthalic anhydride is used in the following ratio, wt. including:
VAT residue neutralization station exporter - 50 - 100
Distillation residues from organic synthesis terephthalate - 200 - 300
Light fraction of phthalic anhydride - 10 - 30
Polyhydric alcohols - 180 - 450
The interesterification catalyst is 0.2 to 0.5,
a mixture of the cubic residue stresult in the following ratio of components, wt. including:
VAT residue neutralization station exporter - 60 - 100
Distillation residues from organic synthesis terephthalate - 200 - 300
Polyhydric alcohols - 270 - 450
The interesterification catalyst is 0.2 to 0.5,
a mixture of the cubic remainder of the station exporter and light fraction waste phthalic anhydride is used in the following ratio, wt. including:
VAT residue neutralization station exporter - 30 - 60
Light fraction waste phthalic anhydride - 100 - 200
Polyhydric alcohols - 240 - 500
The interesterification catalyst is 0.3 to 0.5,
a mixture of still residue from the organic synthesis of dimethyl terephthalate and light fraction of the phthalic anhydride used in the following ratio, wt. including:
Light fraction waste phthalic anhydride - 100 - 200
Distillation residues from organic synthesis terephthalate - 40 - 90
Polyhydric alcohols - 260 - 540
The interesterification catalyst is 0.3 - 0.5
Additionally, the composition may include chain extension, for example oil.

Another aspect of the invention is a composition for recip is t, foam stabilizer, flame retardant, water and complex polyether polyols, which are products of the interaction of polyhydric alcohols with waste petrochemical production containing esters of di - and polycarboxylic acids or their anhydrides, in the presence of an interesterification catalyst, in which a complex polyether polyols are products of the interaction of polyhydric alcohols with waste selected from the group including VAT residue neutralization station exporter, distillation residues from the organic synthesis of dimethyl terephthalate, light fraction waste of phthalic anhydride and mixtures thereof, have a hydroxyl number of not more than 550 mg KOH/g and an acid number of not more than 3.5 mg KOH/g and are included in the composition in the following ratio, wt. including:
The polyether polyols - 70-120
Catalyst retinoblastoma - 1,5-18,0
Foaming agent - 12-26
Foam stabilizer - 1,5-6,0
Fire retardant - 18-80
Water - 1-2
The polyisocyanate - 135-255
The proposed quantitative ratio of the components of the composition of the polyurethane foam is provided by the introduction to the complex composition of polyether polyols obtained according to the proposed method.

The polyether polyols obtained as is atok neutralization station DMTF, distillation residues from organic synthesis DMTF, a light fraction of the phthalic anhydride, the mixture of the cubic remainder of the station DMTF, still bottoms from organic synthesis DMTF and light fraction of the phthalic anhydride, the mixture of the cubic remainder of the station DMTF and still bottoms from organic synthesis DMTF, a mixture of the cubic remainder of the station DMTF and light fraction of the phthalic anhydride and the mixture is still residue from the organic synthesis and light fraction of phthalic anhydride and polyhydric alcohols and interesterification catalyst, the contents stirred with a mechanical stirrer at 300 to 500 rpm while heating to 120-135oC and kept at this temperature for 2.5 h, and then gradually at a speed of 40-50 deg/h heated up to 170-190oC and incubated with constant stirring for 4-5 hours polyether polyols Obtained is cooled to room temperature.

To obtain foams complex polyether polyols obtained by the above method, are placed in a plastic container and add the following components: catalyst retinoblastoma, foaming agent, foam stabilizer, Oh mass. Then add the polyisocyanate, the mixture is stirred and poured into a cardboard form, where the foaming and curing of the polyurethane foam. For stabilizing the structure of the resulting polyurethane foam was incubated over night at room temperature. When introduced into the composition of polyether polyols with a hydroxyl number greater than 550 mg KOH/g and acid value of more than 3.5 mg KOH/g is not foaming composition.

In accordance with this invention using the following components:

VAT residue neutralization station DMTF (VAT residue stage regeneration of glycol-COREG) has the following chemical composition, wt.%.:
The glycol - 20,0 - 25,0
Digitaltraffic - 60,0 - 70,0
The terephthalate - 3,0 - 5,0
Pet - 5,0 - 17,0
Distillation residues from organic synthesis DMTF are a complex mixture of compounds and, depending on the depth of organic synthesis can be the following chemical composition. VAT residue I from organic synthesis DMTF includes:
Methylbenzoate - 0,1 - 0,5
Methylbenzoate-n-teleilat - 0,5 - 3,0
N-formylbenzoate - 0,2 - 1,0
The terephthalate - 10,0 - 15,0
Dimethyltotal - 2,0 - 4,0
Dimethylformamide acids - 9,0 - 12,0
Dimethyl ether benzoquinonediimine acid - 3,0 - 6,0
Neinditsiruemye connection - 4,0 - 8,0
High-molecular substances volatile composition - 40,0 - 60,0
VAT residue III organic synthesis DMTF includes:
N-formylmethylene - 1,2 - 2,0
The terephthalate, dimethylacetal, dimethyltotal (total) - 15,5 - 25,0
N-colortail - 4,4 - 6,0
Timetravel ether trimellitic acid - 15,0 - 25,0
Dimethyl esters diphenylcarbonate acid - 6,0 - 8,0
Trimethylamine esters diphenylcarbonate acid - 10,0 - 14,0
Neinditsiruemye connection - 12,0 - 18,0
High-molecular substances volatile composition - 20,0 - 25,0
VAT residue V from organic synthesis DMTF includes:
The terephthalate - 1 - 3
N-methyl-n-carbomethoxybiphenyl - 5 - 6
Trimethylamine esters trimellitic acid - 0,3 - 0,6
N-colortail - 0,25 - 0,5
Dimethyl esters diphenylcarbonate acid - 12 - 17
Trimethylamine esters diphenylcarbonate acid - 1,5 - 3,5
Neinditsiruemye connection - 60 - 63,9
High-boiling compounds volatile composition - 92 - 97
Light fraction waste phthalic anhydride is shedding with a density of 1.5 kg/cm3- 25,0 - 30,0
As the polyhydric alcohols used ethylene glycol (GOST 9710-E), tetraethylene glycol (TC 6-06-e-82), glycerin (GOST 6824-76), triethanolamine (STU 12-10126-61).

As a catalyst for interesterification using zinc acetate (TU 6-09-3962-75) or sodium carbonate (GOST 83-79).

As chain extension using oil (TU 6-03-476-82), which is a waste product of caprolactam, or distillirovannoi tall oil (TU 40001777-26-85).

As a catalyst retinoblastoma use tertiary amines include triethanolamine, dimethylethanolamine, N-butanediamine, solutions of alkali metals in the glycols, for example, 20% potassium acetate in tetraethylene glycol.

Foaming is carried out by introducing into the composition boiling liquids such as freon - 123, ozone-friendly freon - V, pentane and cyclopentane or their mixtures, or the carbon dioxide formed by the interaction of MDI with water, or a combination of both.

As foam stabilizers used block copolymers cap 2, exits-B and leprosy.

As a flame retardant use trichlorethylene, postpolio-II, decabromodiphenyl oxide, and Tr is the EP 1. In a glass three-neck flask with a capacity of 1 l equipped with a thermometer, mechanical stirrer and reflux condenser connected to a trap Dean-stark load of 300 g of the cubic remainder of the station DMTF, 50 g of ethylene glycol, 80 g tetraethyleneglycol and 0.1 g of zinc acetate. Then the flask is heated to 120oC and maintained at this temperature for 2.5 h, after which the temperature was adjusted to 170oC and maintained at this temperature for 5 h under constant stirring.

The resulting methyl alcohol and water trap trap Dean-stark. After the process is complete, the flask was cooled to room temperature.

The quantitative proportions of the starting components and physico-mechanical properties of the resulting complex polyether polyols on the basis of individual types of waste generated in example 1 and subsequent examples, is presented in table. 1, the same on the basis of mixtures of waste - in table. 2.

From table. 1 and 2 it follows that when the composition of the starting components, corresponding to their proposed technical solution, get complex polyether polyols having a low hydroxyl value and acid number, as well as low viscosity and high enough plotno polyurethane foam.

The quantitative ratio of the polyurethane compositions and physico-mechanical properties of the obtained foams on the basis of individual waste types are presented in table. 3, the same on the basis of mixtures of waste - in table. 4. The use of the proposed complex of polyether polyols in the composition at a specified quantitative ratio of the components allows to obtain a rigid polyurethane foams with fine closed-cell insulation structure, has good strength characteristics at relatively low density. One of the main advantages of the polyurethane foams obtained according to the present invention, a dimensional stability at both low and at high temperatures and their low thermal conductivity. The aromatic structure of polyether polyols provides polyurethane foams good fire resistance. In addition, the polyurethane foam is suitable for filling structures of complex configuration.

1. The method of obtaining complex polyether polyols by reacting waste production terephthalate with polyhydric alcohols in the presence of an interesterification catalyst, characterized in that as waste production use component, wybodaeth phthalic anhydride, a mixture of the cubic residue stage of regeneration of the glycol still bottoms from the organic synthesis of dimethyl terephthalate and light fraction waste of phthalic anhydride and a mixture of two of these wastes, in any combination.

2. The method according to p. 1, characterized in that when using VAT residue stage regeneration of glycol interaction are in the following ratio of the original substances, wt.h.:
VAT residue stage regeneration of glycol - 300 - 700
Polyhydric alcohols - 130 - 360
The interesterification catalyst is 0.1 to 0.5
3. The method according to p. 1, characterized in that when using light fraction waste phthalic anhydride interaction are in the following ratio of the original substances, wt.h.:
Light fraction waste phthalic anhydride - 70 - 200
Polyhydric alcohols - 150 - 415
The interesterification catalyst - 0,2 - 0,5
4. The method according to p. 1, characterized in that when using a mixture of the cubic residue stage of regeneration of the glycol still bottoms from the organic synthesis of dimethyl terephthalate and light fraction waste phthalic anhydride interaction are in the following ratio chodanickaja synthesis terephthalate - 200 - 300
Light fraction waste phthalic anhydride - 10 - 30
Polyhydric alcohols - 180 - 450
The interesterification catalyst - 0,2 - 0,5
5. The method according to p. 1, characterized in that when using a mixture of the cubic residue stage regeneration of glycol and still bottoms from the organic synthesis of dimethyl terephthalate interaction are in the following ratio of the original substances, wt.h.:
VAT residue stage regeneration of glycol - 60 - 100
Distillation residues from organic synthesis terephthalate - 200 - 300
Polyhydric alcohols - 270 - 450
The interesterification catalyst - 0,2 - 0,5
6. The method according to p. 1, characterized in that when using a mixture of the cubic residue stage regeneration of glycol and light fraction waste phthalic anhydride interaction are in the following ratio of the original substances, wt.h.:
VAT residue stage regeneration of glycol - 30 - 60
Light fraction waste phthalic anhydride - 100 - 200
Polyhydric alcohols - 240 - 500
The interesterification catalyst is 0.3 - 0.5
7. The method according to p. 1, characterized in that when using a mixture of still residue from the organic synthesis of dimethyl the AI of the original substances, wt.h.:
Light fraction waste phthalic anhydride - 100 - 200
Distillation residues from organic synthesis terephthalate - 40 - 90
Polyhydric alcohols - 260 - 540
The interesterification catalyst is 0.3 - 0.5
8. The method according to PP.1 to 7, characterized in that the interaction is carried out in the presence of chain extension, for example oil - waste production of caprolactam.

9. Composition for the production of rigid polyurethane foam, comprising a polyisocyanate, a catalyst retinoblastoma, foaming agent, foam stabilizer, flame retardant, water and complex polyether polyols based waste product of dimethyl terephthalate and polyhydric alcohols, characterized in that as polyether polyols and it contains complex preferability formed by the interaction of polyhydric alcohols with kubovy the remainder of the stage of regeneration of the glycol, or kubovy the remainder of the production of dimethyl terephthalate, or with a slight fraction of the waste production of phthalic anhydride, or a mixture of two or three of these waste products, with a hydroxyl number not exceeding 550 mg KOH/g and an acid number of not more than 3.5 mg KOH/g in the following ratio, wt.h.:
The polyisocyanate - 135 - 255
Fire retardant - 18 - 80
Water - 1 to 2
These complex polyether polyols - 70 - 120 RUB

 

 

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