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A method of obtaining a molded urethane elastomers

A method of obtaining a molded urethane elastomers
IPC classes for russian patent A method of obtaining a molded urethane elastomers (RU 2067101):
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(57) Abstract:

Use: manufacture of parts, working under considerable strain. The inventive prepolymer with terminal isocyanate groups on the basis of 2,4 toluene diisocyanate and a hydroxyl-containing compound interacts with at 0.68 - 0.7 mol of 3,3'-dichloro-4,4'-diaminodiphenylmethane on 1 mole of the prepolymer in solution, polyethyleneglycoladipinate mol. m 800 - 1700 in the amount of 0.2 to 0.25 mol per 1 mol of polymer. Get elastomers with high elasticity and high cyclic stability. table 2.

The invention relates to methods for molding urethane elastomers with high cyclic durability and can find application in machinery for the manufacture of parts operating under conditions of dynamic loads and large deformations, in particular, in die production for the manufacture of elastic element presses for stamping large parts of the metal sheet.

A method of obtaining urethane elastomers from prepolymers with terminal isocyanate groups on the basis of polyether and polyester curing their aromatic diamines, including 3,3I- the new elastomers", Ed. A. P. Apukhtin. L. Chemistry, 1971, and "Synthesis and properties of urethane elastomers", Ed. by A. P. Apukhtin. L. Chemistry, 1976.

The most common brands for die production are polyurethanes SKU-7L and SKU-PFL.

The elastomers obtained by a specified method, mainly widely used for manufacturing of the working parts of the stamps on the operations of cutting, drawing, forming, bending and other Elastomers have high strength properties, but the lack of elasticity and a low resistance to cyclic loads under large deformations. The level of strain on their typical operations stamping is usually not more than Velicina Resistance to repeated deformation tensile 200 is, for example, urethane SKU-7L 4000 cycles, for SKU-PFL about 500 to 600 cycles. The disadvantage of this method is low "viability" of the reaction mass (5 to 10 min), which complicates the manufacture of large-sized products of complex configuration.

A method of obtaining castable urethane elastomers by reacting the prepolymer with terminal isocyanate groups with a solution of an aromatic diamine in the copolymer of propylene oxide and tetrahydrofuran with whom their strength characteristics (p12,0 MPa) and are used mainly for coatings and sealants.

A method of obtaining urethane elastomers by reacting the prepolymer with terminal isocyanate groups with a solution of 3,3I-dichloro-4,41diaminodiphenylmethane in polyoxyethyleneglycol mol. m 650 (U.S. patent N 3178624, 1973). The elastomers obtained by a specified method, have high enough strength properties and elasticity.

The main disadvantage of this method is the low resistance of a material to cyclic loads.

Closest to the invention is a method for polyurethanes by reacting the prepolymer with terminal isocyanate groups, obtained on the basis of 2,4-toluylene diisocyanate and hydroxyl-containing compounds with a mixture of 3,31-dichloro-4,41diaminodiphenylmethane and polyetherpolyols, which used a copolymer of propylene and ethylene oxide (mol. m 5000 (ed. St. USSR N 1597365). This method is adopted for the prototype. The disadvantages of elastomers obtained by the described method are the low strength characteristics (to 7.3 MPa at 23oC) and, accordingly, low cyclic resistance.

These polyurea can be used as the elastic element presses in die production.

The purpose of the invention improving the strength at break,elasticity and resistance to cyclic loads urethane elastomers.

The objective is achieved by the fact that in the proposed method of obtaining a urethane elastomers prepolymer with terminal isocyanate groups are interacting with the solution of 3,3I-dichloro-4,41diaminodiphenylmethane in polydiethyleneglycoladipinate molecular weight of 800 to 1700 in the ratio 0,68 0,2 0,7: 0.25 to 1 mole of prepolymer.

Comparative analysis of the proposed prototype shows that the proposed method (in contrast to the known) for dissolving 3,3I-dichloro-4,4-diaminodiphenylmethane uses a sophisticated politicalinternational mol. m 800 1700 in a molar ratio of diamine to the polyol, equal to 0.68:0,2 0,7:0,25. This allows us to conclude that the proposed method has a "novelty" and meets the criterion of "inventive step". Through the use of aggregate distinctive essential features of the proposed method allows to obtain a urethane elastomers resistant to cyclic loading at high strain 200 that allows to make a conclusion on the compliance of the claimed who's urethane elastomers, resistant to cyclic loads using prepolymers with terminal isocyanate groups, based on the polyether and polyester.

Example 1. Charged to the reactor 100 g of the prepolymer with a content of NCO-groups of 4.9 synthesized on the basis of polyoxyethyleneglycol and 2,4-toluylene diisocyanate and vacuum it at 60 65oC for 30 min, then cooled under vacuum to 20 25oC.

In another reactor load of 11.7 g (0.25 mol) of polyethyleneglycoladipinate mol. m 800, dried under vacuum at 90oWith up to a moisture content of 0.03 then injected sample 3,3I-dichloro-4,4Idiaminodiphenylmethane of 10.9 g (0.7 mol), stirred under vacuum at 85 90oWith up to complete dissolution, then cooled to 25 30oC. the Prepared solution is introduced into the prepolymer is mixed under vacuum at a temperature of 30 35oC for 10 to 15 minutes and poured into forms that termostatic for 24 h at 65 5oAnd for 20 h at 115 5oC.

Example 2. Charged to the reactor 24.8 g (0.25 mol) [here and in other examples in parentheses indicate the number of moles of the components relative to the ground prepolymer] polyethyleneglycoladipinate mol. m 1700, dried under vacuum GHG (0.7 mol), mix under vacuum at 85 90oWith up to complete dissolution, then cooled to 25 30oC and poured into moulds, which thermostatic within 24 hours at a temperature of 65 5oAnd for 20 h at 115 5oC.

Example 3. In the reactor load of 18.2 g (0.25 mol) of polyethyleneglycoladipinate with srednekamennogo molecular weight of 1250, dried under vacuum at 90oWith up to a moisture content of 0.03% then injected 10,9 g (0.7 mol) of 3,3I-dichloro-4,4Idiaminodiphenylmethane, stirred under vacuum at a temperature of 85-90oWith up to complete dissolution, then cooled to a temperature of 25-30oC. Then the solution is introduced into the prepolymer 100 g cooked similarly prepared in example 1 is stirred under vacuum at 30 35oC and poured into moulds, which termostatic at 65 5oC for 24 h at 115 5oWith over 20 am

Example 4. Charged to the reactor 100 g of the prepolymer with a content of PSO-groups 3,6 synthesized on the basis of polyethyleneglycoladipinate and 2,4-toluylene diisocyanate and vacuum for 30 min at 65 - 70oC. In another reactor load 6,86 g (0.2 mol) of polyethyleneglycoladipinate mol. m 800, dried under vacuum at 90olive under vacuum at 85 90oWith up to complete dissolution, then cooled to a temperature of 40 45oC. the resulting solution is introduced into the prepolymer is mixed under vacuum at 60 65oC for 10 to 15 minutes and poured into forms that termostatic for 24 h at 65 5oAnd for 20 h at 115 5oC.

Example 5. Charged to the reactor 14.5 g polydiethylene adipate mol. m 1700, dried under vacuum at 90oC until the moisture content of 0,03 then injected a portion of 7.78 g (of 0.68 mol) of 3,31-dichloro-4,41diaminodiphenylmethane, stirred under vacuum at 85 90oWith up to complete dissolution, then cooled to 40 45oC. Then the solution is injected in 100 g of prepolymer, prepared similarly as in example 4 was stirred under vacuum at 60 65oC for 10 to 15 minutes and poured into forms that termostatic for 24 h at 65 5oAnd for 20 h at 115 5oC.

Example 6. In the reactor load of 10.7 g (0.2 mol) of polyethyleneglycoladipinate with srednekamennogo molecular weight of 1250, dried under vacuum at 90oWith up to a moisture content of 0.03 then injected a portion of 7.78 g (of 0.68 mol) of 3,31-dichloro-4,41diaminodiphenylmethane, stirred under vacuum at a temperature of 85 90oC to complete the prepared similarly, as in example 4 was stirred under vacuum at 60 65oC for 10 to 15 minutes and poured into forms that termostatic for 24 h at 65 5oC and for 20 h at 115 5oC.

The properties of the elastomers obtained by the proposed method (examples 1 to 6), and also by a known method prototype are given in table. 1.

In table. 2 shows the effect of molar ratio of the diamine to the polyol on the properties of urethane elastomer synthesized from a prepolymer with terminal isocyanate groups on the basis of a complex of the polyester (% JI 3,6) and a solution of 3,31-dichloro-4,41diaminodiphenylmethane in polyethyleneglycoladipinate mol. m 800.

As follows from the analysis of the results table. 1 2, the advantage of the proposed method is that it allows to obtain a urethane elastomers with high tensile strength, high elasticity and high cyclic stability. Resistance to repeated deformation is increased in comparison with the prototype more than 15 times. From table. 2 it follows that increasing the molar content of the polyol outside the claimed process leads to an increase in the relative elongation and irreversible accumulation of residual dyeformatsii when testing for zizanio cyclic resistance of elastomers. The reduction in the content of the polyol is less than 0.2 mol is also not appropriate, because in this case does not form a stable solution of the diamine in the polyol and falls sharply "viability" of songs.

When used for dissolving 3,31-dichloro-4,41diaminodiphenylmethane polydiethylene adipate mol. m more than 1,700 obtained by the proposed method elastomers have a lower strength and cyclic resistance: using polyethyleneglycoladipinate mol. m 800 reduces the elasticity of elastomers, as well as cyclic durability.

On the basis of the proposed method developed new grades of urethane elastomers LOURES. Of these prototypes elastic elements clamping units sheet metal stamping presses, including large weighing up to 1400 kg

Check the cyclic resistance of structures made of polyurethane obtained by the proposed method was carried out in conditions of series production presses plunger type. We used elastic polyurethane cushion round shape with a diameter of 2.2 and 1.1 m and a thickness of 0.3 m and 0.15 m, respectively, for forming load-bearing elements of parabolic antennas. Explicou cyclic resistance with significant quantities of depth stamping blanks to 0.22 m Achieved in the present cyclic resistance operation pillows in presses is 40,000 cycles. This ensures the required quality of parts.

A method of obtaining a molded urethane elastomers by reacting the polymer with terminal isocyanate groups on the basis of 2,4-toluylene diisocyanate and hydroxyl-containing compounds with 3,3'-dichloro-4,4'-diaminodiphenylmethane in the form of a solution in polyetherpolyols, taken in an amount of 0.68-0.7 moles per 1 mole of polymer, characterized in that as polyetherpolyols use polyethyleneglycoladipinate with a molecular mass of 800-1700 in amount of 0.2 to 0.25 moles per 1 mole of polymer.

 

 

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